AMP Research 77105-01A Installation Manual Download Page 4

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IM77105 rev 01.13.20

A M P   R E S E A R C H   P O W E R S T E P

T M

  –   F O R D   F 1 5 0

Socket Cap Screw 

14

x8

Cable tie (11”)

22

x2

Cable tie (7”)

20

 x20

23

 LED Lamp

x4

13

x6

5/16 Flange Bolt

11

M5 Washer

x6

10

x6

M5 Hex Bolt

24

 Butt Connector

x8

12

x4

M6 Flange Bolt

Upper Mount 

Spacer 

19

x4

25

LED Light 

Bracket

x4

5/16-18                       

Carriage Bolt

17

x10

5/16-18                     

Flange nut

18

x16 

26

Linkage Mounting 

Bracket

x4

27

Rail Mounting 

Bracket

x2

28

x2

Gear Cover

29

x2 

Motor

M8 U-Nut

16

x10 

15

M8 Washer

x10

M8 Hex Bolt

21

x10 

Summary of Contents for 77105-01A

Page 1: ...QUIRED q Safety goggles q Measuring tape q 10 mm socket q 13 mm socket q 1 2 socket q Ratchet wrench and extension q Wire crimpers q Wire stripper cutter q 3 16 hex key wrench allen wrench q 4mm hex k...

Page 2: ...nd handle the assembly carefully CAUTION Dropping the assembly or any excessive impact MAY cause damage to the motor Instructions 1 Position the gear cover in place as shown if not already in place 2...

Page 3: ...g board assembly D B B End cap right x1 C T nut insert x2 D Socket cap screw x2 E End cap wedge right x1 F End cap wedge left x1 A C E F Cut Dimension 2 Motor Linkage assembly 6 Wire harness 3 Idler L...

Page 4: ...x20 23 LED Lamp x4 13 x6 5 16 Flange Bolt 11 M5 Washer x6 10 x6 M5 Hex Bolt 24 Butt Connector x8 12 x4 M6 Flange Bolt Upper Mount Spacer 19 x4 25 LED Light Bracket x4 5 16 18 Carriage Bolt 17 x10 5 1...

Page 5: ...e Do not tighten Using provided captive washer m8 bolts 8 install upper bracket hardware to brackets Do not tighten 15 21 15 21 Front Linkage Bracket Rear Linkage Bracket T N O R F Center Rail Bracket...

Page 6: ...ghten fasteners to 10 ft lbs Attach motor to harness Using a 4mm hex Torque to 36 in Lbs 8 Install provided spacer 19 and M6 bolt 12 into upper mount as shown on both the Drive and Idler linkages Do n...

Page 7: ...engage Secure harness with tie wraps Remove fuse Connect red and black power leads to battery Red lead goes to positive Route shorter leg of harness down passenger side wheel well Route longer leg of...

Page 8: ...ires use the one that looks unique ie different blue stripe weight and shade Remove rear door step plate and open wire bundle Route trigger wires to rear door sill plate 6 6 SuperCrew 6 Black Yellow B...

Page 9: ...e Affix LED light bracket assembly to rail Mount front light rearward of front linkage and mount rear light just forward of rear linkage Affix LED lamp 23 to LED Bracket 25 as shown Connect harness to...

Page 10: ...ower Steps or until 5 minutes has expired with the doors open When the lights timeout after 5 minutes they can be reillumintated by closing and opening any door of vehicle FINAL SYSTEM CHECK Check tha...

Page 11: ...thereof found by the factory to be defective within the time period specified The decision to repair or replace is wholly within the discretion of the manufacturer for instructions You must retain pr...

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