©Copyright AMKUS Rescue Systems 2016-2020
3
LAI-001 November 5, 2020 Rev06
SUPPORTING MATERIALS
The following documents contain supporting safety and operating information
pertaining to the equipment described in this manual.
Safety Data Sheet (SDS)
AMKUS MV1 HYDRAULIC FLUID
DeWalt Charger Original Packaging
DeWalt Battery Original Packaging
©Copyright AMKUS Rescue Systems, Inc. 2019
LAA-040 January 28, 2019 Rev00
SAFETY DATA SHEET
According to OSHA Hazard Communication
Standard, 29 CFR 1910.1200
AMKUS RESCUE SYSTEMS
AMKUS.com
4201 Montdale Drive, Valparaiso, IN 46383-4098 USA
800-592-6587 • 219-548-5000 • Fax 219-476-1669
SECTION 1. IDENTIFICATION
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Manufacturers of suppliers details
AMKUS RESCUE SYSTEMS, INC.
4201 Montdale Drive
Valparaiso, IN 46383-4098 USA
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Customer Service
Emergency telephone number
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Health Information
Recommend use of the chemical and restrictions on use
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SECTION 2. HAZARDS IDENTIFICATION
*+6&ODVVL¿
cation
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GHS Label element
Hazard pictograms
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Not classi
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ed as a physical hazard under GHS criteria.
HEALTH HAZARDS:
H304 May be fatal if swallowed and enters airways.
ENVIRONMENTAL HAZARDS:
Not classi
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ed as an environmental hazard under GHS criteria.
Precautionary statements
Prevention:
No precautionary phrases.
Response:
P301 + P310 IF SWALLOWED: Immediately call a POISON
CENTER/doctor. P331 Do NOT induce vomiting.
Storage:
P405 Store locked up.
Disposal:
P501 Dispose of contents/ container to an approved waste disposal
plant.
Hazardous components which must be listed on the label:
Contains Distillates (Fischer - Tropsch), heavy, C18-50 - branched, cyclic and linear.
2WKHUKD]DUGVZKLFKGRQRWUHVXOWLQFODVVL¿
cation
Prolonged or repeated skin contact without proper cleaning can clog the pores of the skin resulting in disorders
such as oil acne/folliculitis.
Used oil may contain harmful impurities.
High-pressure injection under the skin may cause serious damage including local necrosis.
Not classi
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ed as
À
ammable but will burn.
The classi
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cation of this material is based on OSHA HCS 2012 criteria.
©Copyright Amkus Rescue Systems, Inc. 2016-2018
LIK-056 August 6, 2018 Rev02
It is RECOMMENDED that this service procedure be performed
by Amkus Trained Service people.
1.0 PURPOSE
1.1 This service procedure outlines the process of removal and replacement of the ION Spreader arms..
2.0 PROCESS
2.1 DISASSEMBLY
2.1.1 Actuate the tool so that the arms are at the
end of their stroke. Be sure the arms have
some play.
3RZHURႇ
the tool and remove the battery.
2.1.3 Remove the pinch point guard by removing (3)
2.5 mm Screws.
2.1.4 Apply heat to the Pivot Point Retaining Nut
for 45-60 seconds and remove using a 30mm
wrench and a 10mm hex key.
2.1.5 Remove the link pin retaining rings.
2.1.6 Slide link pins and pivot pins out and remove the arm.
2.1.7 Clean and inspect the pivot pins, pivot pin nut, and link pins for damage (corrosion, marring, or fractures).
Replace if necessary.
2.1.8 Clean excess debris and grease from the rack and arms.
SERVICE PROCEDURE:
ION Spreader Arm Service
AMKUS RESCUE SYSTEMS
amkus.com
4201 Montdale Drive, Valparaiso, IN 46383-4098 USA
800-592-6587 • 219-548-5000 • Fax 219-476-1669
©Copyright AMKUS Rescue Systems, Inc. 2016-2019
LAA-023 August 14, 2019 Rev02
An AMKUS Level 2 Certi
¿
cation is required to complete the Level 2 repairs involved in this and other Level 2 Procedures. Only
AMKUS Level 2 Certi
¿
ed personnel are authorized to perform the complete contents of this and other procedures. A technician
can be certi
¿
ed by any Level 3 Certi
¿
ed Technician but Level 2 cannot teach or certify any individuals. Any Service/Maintenance
Technicians that service AMKUS Equipment are required to have at least Level 2 Training. All certi
¿
cations must be renewed
every 3 years. If your certi
¿
cation has expired, you are no longer authorized to perform Level 2 repairs and must be re-certi
¿
ed.
Failure to renew or maintain your AMKUS Level 2 Certi
¿
cation could result in voiding any and all warranty if AMKUS Level 2
maintenance is still performed. If your Certi
¿
cation has expired, you are no longer authorized to perform Level 2 repairs and
must be recerti
¿
ed.
1.0 PURPOSE
1.1 This service procedure outlines the process to perform annual maintenance of the ION Cutter/Combi blades
2.0 PROCESS
2.1 Operate the tool so that the blades are half way in between open and closed.
2.2
3RZHURႇ
the tool and remove the battery.
2.3 Use a 2.5 mm hex key to loosen and remove (2)
set screws retaining the top and bottom of the
boot.
2.4 Pull back the Boot to expose the links.
2.5 Place the unit in a vise, gripping on the blades
using soft jaws or rags to prevent damage.
2.6 Apply heat to the center bolt for 20-30 seconds
(opposite side of the zerk
¿
tting)
2.7 Use a 2” 6 point socket to break the center bolt loose.
ION Cutter/Combi Annual
Service Procedure. LEVEL 2
AMKUS RESCUE SYSTEMS
amkus.com
4201 Montdale Drive, Valparaiso, IN 46383-4098 USA
800-592-6587 • 219-548-5000 • Fax 219-476-1669
LAA-023 ION Combi/Cutter Annual
Service Procedure LEVEL 2
LIK-056 ION Spreader Arm Service
Procedure
