Amkus AMK-24 User'S Information Manual Download Page 5

©Copyright Amkus Rescue Systems, Inc. 2010 - 2020 

LAS-001 June 22. 2020 Rev07

5

5.0 SET-UP PROCEDURE

AMKUS manufactures equipment of superior craftsmanship and quality. Amkus backs new products with a standard warranty  

published on the AMKUS website, www.amkus.com 

NOTICE

Only use AMKUS tools with AMKUS equipment. Mixing AMKUS tools with another manufacturer’s 

equipment may cause operational problems, equipment failure, or denial of warranty claims.

NOTICE

Only use AMKUS mineral-base hydraulic fluid in AMKUS equipment.  Using another manufacturer’s 

hydraulic fluid in AMKUS equipment may cause operational problems, equipment failure, or 

denial of warranty claims.

Normally, AMKUS dealers prepare and service equipment prior to delivery. If, however, you have decide to place the equipment into 

service yourself, please review the following instructions carefully.
1. Remove equipment from the packing cartons and carefully inspect for damage. Damage occurring during shipment should be 

reported immediately to the carrier.

2. Gather and review all safety and use documentation prior to operating any rescue tool.
3. Connect the tool connection hoses to the hose lines from the AMKUS hydraulic power unit.

a. Standard Couplings:   Please note that the male and female couplings on the hose lines leading from the power unit should be 

connected to the corresponding male and female couplings on the tool connection hoses. To connect the couplings, twist the 

sleeve on the female coupling so that the notch in the sleeve lines up with the pin. Push the sleeve back so the pin fits into the 

notch. While holding the sleeve back, push the male coupling into the female coupling. Release the sleeve; it will spring forward 

into place. Twist the sleeve 1/4 turn so that the pin no longer lines up with the notch. Pull on the couplings to check that they 

are securely connected.

b1. Mono Couplings:  Please note that the female coupling on the hose lines leading from the power unit should be connected 

to the corresponding male coupling on the tool connection hoses. To connect the couplings, place the male coupling into 

the female coupling. Rotate clockwise until you feel the coupling latch. Pull on the couplings to check that they are securely 

connected.

b2. In most cases, the Mono Couplings can be connected and disconnected while the hose line is under flow. It is usually not 

necessary to place the directional control of the power unit in the neutral position before connecting and disconnecting.  

However, certain circumstances such as back pressure in the return line and/or cold temperatures, may make connecting and 

disconnecting under flow extremely difficult or impossible. If you are unable to connect and disconnect while the line is under 

flow, place the directional control valve of the power unit in the neutral position and then disconnect or connect.

6.0 GETTING STARTED

Start the power unit (refer to power unit and engine manuals). Following the instructions in the power unit manual, operate the 

selector valve to charge the hose line to which the tool is connected. Pick up the tool grip the handle with one hand and the control 

valve handgrip with the other.

7.0 OPERATING INSTRUCTIONS

All AMKUS rescue tools are equipped with a twist grip control valve. To operate the valve, twist the control valve handgrip to the right 

or left, appropriate to the direction of movement you desire from your rescue tool. Twisting the handgrip to the right will open the 

spreader arms and twisting the handgrip to the left will close the spreader arms.

The control valve is equipped with a deadman safety feature. This feature causes the handgrip to return to the center (neutral) 

position when it is released. The movement of the tool stops. The tool remains pressurized.
The spreader can be used for spreading, squeezing, pulling and lifting operations. When spreading, squeezing or lifting, make sure 

the spreader tips are positioned to maintain maximum contact with the surfaces to be spread or gripped. 

Use caution when lifting. Always stabilize the object being lifted. When operating the AMK-24 spreader, the tool may rotate as it meets 

resistance. Take care to position yourself to the side of the spreader. If you feel this movement places you or others in jeopardy, 

immediately release the control valve handgrip. Then seek another purchase point that does not cause the same problem.

The  design  of  the  AMK-24  spreader  incorporates  removable  tips.  To  remove  the  spreader  tip,  use  your  thumb  and  finger  to 

simultaneously depress the spring loaded tip pins. To re-install the spreader tip, depress the spring loaded tip pins, and slide the tip 

back into place. Be sure both pins return fully to their original positions. To shut down the power unit, follow the instructions in the 

engine owner’s manual to stop the engine.

NOTICE

The minimum safe bend radius of the AMKUS hydraulic hoses is 4 inches (101.6 mm).

Summary of Contents for AMK-24

Page 1: ...nt is a misuse of AMKUS equipment Obtain safety information at www amkus com This Safety Manual is intended to familiarize rescue workers and maintenance personnel with the safety messages of AMKUS Rescue Systems including powered rescue tools rams cutters spreaders combination tools power units electric or gasoline driven and powered rescue tool components cable assemblies hose assemblies hose re...

Page 2: ...y dangerous activities requiring proper training in their hazards and the use of extreme caution at all times 2 It is your responsibility to read and understand any user s instructions including purpose and limitations provided with any piece of equipment you may be called upon to use 3 It is your responsibility to know that you have been properly trained in Firefighting and or Emergency Response ...

Page 3: ...ury NOTICE NOTICE is used to address practices not related to physical injury 2 0 SPECIFICATIONS Length 29 7 in 754 mm Width 14 0 in 356 mm Depth 8 0 in 203 mm Weight ready to use Ready to use with Standard couplings 37 35 lbs 17 0 kg Maximum Spreader Opening 24 0 in 610 mm Maximum Spreader Travel Distance 23 9 in 607 mm Spreader Opening Time 4 seconds Spreader Closing Time 4 seconds Rated Input P...

Page 4: ...y 3 0 PROTECTIVE CLOTHING Responsibility rests on the equipment s operator to use and deploy appropriate protective clothing and equipment are used Proper clothing and equipment provide protection from hazards to which personnel are exposed or could be exposed while working with this product 2 1 PART IDENTIFICATION Protective Rack Cover Handle Tool Connection Hose Valve Manifold Control Valve Hand...

Page 5: ...t is usually not necessary to place the directional control of the power unit in the neutral position before connecting and disconnecting However certain circumstances such as back pressure in the return line and or cold temperatures may make connecting and disconnecting under flow extremely difficult or impossible If you are unable to connect and disconnect while the line is under flow place the ...

Page 6: ...emove the flat washer Slide the protective rack cover up and off of the rod rack 2 Using external retaining ring pliers remove the retaining rings which secure the spreader arm pivot pins to the spreader bracket Photo 1 Discard the retaining rings Tap out the pivot pins Photo 2 Lift each arm out of the spreader bracket Photo 3 3 Clean away all dirt and grease Inspect the spreader arms and the rod ...

Page 7: ...esult in serious injury or death Loss of hydraulic pressure prevents the rescue tool from operating properly and may result in serious injury or death Keep hose couplings free of dirt and contaminants Even with care residual oils on the moving parts gradually accumulate dirt and grit making hose connections difficult To clean hose couplings immerse in or scrub with an automotive type aerosol solve...

Page 8: ...ses fittings and couplings after each use for damage leakage and excessive wear 4 If rescue tool damage or excessive wear is noticed remove the rescue tool from service immediately contact your local dealer or AMKUS Rescue Systems for service 5 If the rescue tool becomes contaminated determine the nature of the contamination IE biological chemical radioactive The authority having jurisdiction may ...

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