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amiad SAF-6000, Installation, Operation And Maintenance Instructions

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amiad SAF-6000 Installation, Operation And Maintenance Instructions Download Page 23

 

SAF 6000 910101-000107 

                                      07.2019 

Page 23 of 28 

 

Parts Schedule Section 2 

 

No.  Description 

Qty 

1 

Drive Shaft Housing SAF-6000 PKPK-3002 

1 

2 

Drive Bushing (SAF) 

1 

3 

Hex Bolt Full Thread M6x35 DIN933 S/St 304 

3 

4 

Flat Washer M6 DIN125 S/ST316 

16 

5 

Nylon Insert Lock Nut M6 S/ST304 DIN985 

3 

6 

Drive Shaft (SAF-6000) 

1 

7 

Limit Switch Plate (SAF) HD 

1 

8 

EXT RETAINING RING 17MM S/ST304 DIN471 

1 

9 

HD Limit Switch Sling (SAF) 

1 

10 

Limit Switch NC (EBS,SAF) FA 4131-2DN 

2 

11 

Phillips Pan Machine Screw M4x20 DIN7985 

4 

12 

Flat Washer M4 DIN125 S/ST304 

4 

13 

Nylon Insert Lock Nut M4 S/ST304 DIN985 

4 

14 

Hex Bolt Full Thread M6x20 S/St304 DIN933 

2 

15 

Spring Washer M6 DIN127 S/ST316 

2 

16 

Hex Nut M6 S/ST316 DIN934 

4 

17 

Tightening Nut (SAF-6000) 

1 

18 

O-Ring Seal 20x3 (Tightening Nut SAF)Nbr"S" 

1 

19 

Sealing Rope Set SAF-6000 

1 

20 

Hex Bolt Full Thrd M6x60 S/St 304 DIN933 

2 

21 

Wing Nut M6 304 DIN315 

2 

 

 

  

 

Summary of Contents for SAF-6000

Page 1: ...D Water Systems Ltd SAF 6000 FILTER Serial number Order number Catalog number Filtration degree Tested by Installation Operation and Maintenance Instructions 07 2019 Ref 910101 000107 Original Instructions ...

Page 2: ...ts content The confidential nature of and or privilege in the file enclosed is not waived or lost as a result of a mistake or error in this file If you received this file in error please notify Amiad immediately at info amiad com This document does not replace any certified drawing procedure or information provided by Amiad in reference to a specific customer site or project Amiad assumes that all...

Page 3: ...5 Commissioning 6 Operation and Control 6 Maintenance 7 Dimensional Drawing 8 Description of Filter Operation 9 Installation 11 Maintenance 13 Troubleshooting 15 Dismantling and Assembling the Filter Components 16 Parts Schedule SAF 6000 Filter Section 1 19 Parts Drawing Section 1 21 Parts Drawing Section 1 Page 2 22 Parts Schedule Section 2 23 Parts Drawing Section 2 24 Parts Schedule Drawing Sec...

Page 4: ...g water per cycle 280 liter 74 gallon at 2 bar 30 psi Minimum flow for flushing 25 m3 h 110 USgpm at 2 bar 30 psi Control and electricity Control voltage 24V AC 24V DC Electric motor 1 3 HP 50 60 Hz 35 42 Gear output R P M Rated operation voltage 3 phase 220 380 440 V 50 60 Hz Current consumption 0 8 Amp with 3 phase 380 440 V Construction materials Filter housing and lid Coated Carbon Steel 37 2 ...

Page 5: ...ing at the area of the filter to enable good visibility and safe maintenance The user should arrange suitable platforms ladders and safety barriers to enable easy and safe access to the filter without climbing on pipes and other equipment The user should verify that any platform barrier ladder or other such equipment is built installed and used in accordance with the relevant local authorized stan...

Page 6: ...note that the maximum working pressure indicated at the filter s specifications table includes the pressure caused by fluid hammer and pressure surge effects Civil Engineering Make sure that the filter installation is done by Amiad qualified technicians Make sure that any civil engineering work at the installation site such as construction lifting welding etc is done by qualified workers technicia...

Page 7: ...e slippage electrification or damage to the equipment caused by moisture While using lifting equipment make sure that the filter or the lifted part is chained securely and in a safe manner Do not leave lifted equipment if there is no necessity Avoid working below lifted equipment Wear a safety helmet goggles gloves and any other personal safety equipment required by the local standards and regulat...

Page 8: ...Dimensional Drawing ...

Page 9: ...mechanism from large dirt particles Usually it does not accumulate large quantities of suspended solids and is not cleaned automatically Self cleaning process The SAF 6000 initiates the self cleaning process when either the pressure differential across the screen reaches a pre set value or the flush timer reaches its preset timed interval The fine screen filter element is cleaned by the suction sc...

Page 10: ... manually or due to actual over load 3rd Limit Switch malfunction usually simultaneous activation of both limit switches Initiation of self cleaning The filter initiates the self cleaning process under any one of the following conditions 1 PD flush The Pressure Differential Switch PDS closes a free potential contact signal when the pressure differential across the screen reaches the pre set value ...

Page 11: ...egulation of the flushing flow rate 6 The user should arrange suitable lighting at the area of the filter to enable good visibility and safe maintenance 7 The user should arrange suitable platforms and safety barriers to enable easy access to the filter without climbing on pipes and other equipment IMPORTANT Prevent static back pressure or reverse flow through the filter Install a manual or a hydr...

Page 12: ...cuit 5 Operate a dry flushing cycle by pressing on the TEST push button Check that the flushing cycle runs as described in the Self cleaning process paragraph in this manual 6 Open the inlet valve to the filter leaving the outlet valve closed or with an open by pass valve This will keep the flow through the filter to a minimum and operate a flushing cycle 7 Check that the exhaust valve opens and a...

Page 13: ...out the connecting pin 12 4 Operate a flushing cycle 5 Stop the motor operation when the drive shaft reaches half way of its movement The drive shaft is now separated from the Suction Scanner 6 Unscrew the sealing nut 17 on page 24 7 Remove the used internal O ring and clean the O ring seat 8 Insert a new O ring 18 on page 24 9 Tighten the sealing nut 17 on page 24 10 Re connect the drive shaft to...

Page 14: ... from the filter by operating a flushing cycle 3 Remove the service lid 25 by disconnecting the bolts 26 from the nuts 28 1 Clean the coarse screen a To remove large particles insert your hand into the coarse screen area b To remove fine particles and organic matter rinse the screen Afterwards partially open the inlet valve and let water flow out ...

Page 15: ...found faulty The motor protector was activated The fault indication lamp is blinking in red This fault means that the motor was operated under too high load Note All the following checks and actions should be done by a qualified electrician only A Check the motor power consumption when not loaded B Check the limit switches for correct operation and verify that each one of them stop the motor at it...

Page 16: ...en 10 and pull it out of the filter housing 6 Remove the second seal from the screen Assembly 1 Put the screen seal 9 on one end of the screen 10 2 Insert the screen 10 into the filter housing 1 Make sure the screen is correctly positioned all the way in 3 Put the second seal 9 on the other end of the screen 4 Assemble the lid on the filter housing Make sure the screen and seal are correctly posit...

Page 17: ...ing Assembly 1 Insert the suction scanner 11 into the screen 10 Make sure that the scanner shaft 2 on page 25 passes through the tightening nut 17 on page 24 2 Insert the suction shaft 2 on page 25 into the drive shaft 6 on page 24 Make sure the holes in the above shafts are parallel 3 Insert the connecting pin 12 to the parallel hole of the suction shaft 2 on page 25 and the drive shaft 6 on page...

Page 18: ...ghtening nut 17 on page 24 11 Dismantle the drive shaft housing 5 from the filter housing 1 by unscrewing the bolts 6 12 Pull out the flushing chamber 3 and the coarse screen 2 Assembly 1 Insert the coarse screen 2 into its place in the filter housing 2 Apply some grease on the O ring and insert the flushing chamber into its place Make sure the scanner pipe enters into its bearing 3 Install the dr...

Page 19: ...F 6000 Lid 1 17 Hex Bolt Partial Thrd M20x80 Z Plated c st DIN931 12 18 Flat Washer M20 DIN125 Zinc Plated C ST 24 19 Hex Nut M20 Zinc Plated C ST DIN934 12 20 Upper Bearing Insert 1 21 Leading Shaft SAF 6000 1 22 O Ring Seal P2 128 Sealing Insert 1 23 Tightening Plug Leading Shaft SAF 6000 1 24 O Ring Seal P2 443 6 Service Lid Nbr 1 25 Hex Bolt Partial Thread M16X60 Z PLT C ST 8 26 Smooth Blind F...

Page 20: ... S ST316 DIN934 2 51 Phillips Pan Machine Screw M5x16 S St304 DIN7985 4 52 Flat Washer M5 DIN125 304 4 53 Hex Nut M5 304 DIN934 4 54 Connector 5 16 x1 8 1 55 L Connector 3 4 F M Galvanized 1 56 Ball Valve 3 4 M F BRASS 1 57 Raccord Nipple 1 4 for 3 4 Filter 1 58 O Ring Seal P2 112 NBR 1 59 Raccord Nut 3 4 for 3 4 Filter 1 60 L Connector 5 16 X1 4 2 61 Control Tube 5 16 Nylon Air Brake 1 62 Hydraul...

Page 21: ...SAF 6000 910101 000107 07 2019 Page 21 of 28 Parts Drawing Section 1 ...

Page 22: ...SAF 6000 910101 000107 07 2019 Page 22 of 28 Parts Drawing Section 1 Page 2 ...

Page 23: ... 8 EXT RETAINING RING 17MM S ST304 DIN471 1 9 HD Limit Switch Sling SAF 1 10 Limit Switch NC EBS SAF FA 4131 2DN 2 11 Phillips Pan Machine Screw M4x20 DIN7985 4 12 Flat Washer M4 DIN125 S ST304 4 13 Nylon Insert Lock Nut M4 S ST304 DIN985 4 14 Hex Bolt Full Thread M6x20 S St304 DIN933 2 15 Spring Washer M6 DIN127 S ST316 2 16 Hex Nut M6 S ST316 DIN934 4 17 Tightening Nut SAF 6000 1 18 O Ring Seal ...

Page 24: ...SAF 6000 910101 000107 07 2019 Page 24 of 28 Parts Drawing Section 2 ...

Page 25: ...canner Shaft 1 3 Connecting Pin Shaft To Scanner 1 4 Plug Threaded M8 for SAF 6000 PRO 1 5 Lower Bearing Insert SAF 6000 1 6 Spring Loaded Nozzle Cap SAF 6000 4 7 Scanner Nozzle Body SLN Sc SAF 6000 4 8 Tightening Nut for SLN Scanner SAF 6000 4 9 Spring Seat Spring Loaded Nozzle SAF 6000 4 10 O Ring Seal 2 016 NBR 4 11 SLN Seal 16mm 8 12 Spring For Loaded Nozzles Scanner SAF 6000 4 ...

Page 26: ...ion 3 Page 2 Suction Scanner Std Type No Description Qty 1 Scanner Assembly Improved SAF 6000 Machined 1 2 Lower Bearing Insert SAF 6000 1 3 Suction Scanner Shaft 1 4 Suction Scanner Nozzle SAF 6000 4 5 Plug Threaded M8 for SAF 6000 PRO 1 6 Connecting Pin Shaft To Scanner 1 ...

Page 27: ...tative of Amiad 8 This Warranty will not apply to damaged or defective products resulting from or related to i Fire flood power surges or failures or any other catastrophe and or unforeseen occurrence such as but not limited to those for which the Buyer is customarily insured for or any force majeure events ii Fault abuse or negligence of the Buyer iii Intake water not meeting the agreed standards...

Page 28: ...lyon 1 1233500 Israel Tel 972 4690 9500 Fax 972 48141159 Email info amiad com European Authorised Representative for CE Obelis s a Bd Général Wahis 53 1030 Brussels Belgium Tel 32 2732 5954 Fax 32 27326003 Email mail obelis net EC Declaration http amiad com pdf certificates MACHINERY_SAFETY pdf ...

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