amiad SAF-1500 Installation, Operation And Maintenance Instructions Download Page 6

 

 

SAF - 1500   910101-000102 

                                         07.2109 

Page 6 of 26 

 

Pneumatics 

 

Install a 

lockable

 main cut-off switch, 

featured with a pressure release mechanism,

 on the compressed air supply line close to the 

control panel. 

 

If the control panel is installed far away and there is no eye contact with the filter, a 

lockable

 compressed air cut-off switch, 

featured 

with a pressure release mechanism,

 should be installed near each filter unit. 

 

The user should make sure that the compressed air supplied to the filter never exceeds the maximum designated pressure for this 
filter. An air-pressure reduction valve should be installed on the compressed air supply 

line upstream of the filter’s p

neumatic inlet 

port.   

 
Hydraulics 

 

Extra safety devices should be installed on hot water applications to avoid skin burn danger. 

 

The user should install a manual Water Cut-

off Valve next to the filter’s inlet port. 

 

 

In cases where the downstream piping network downstream of the filter is pressurized an additional manual Water Cut-off Valve 
should be installed next to the filter outlet port. 

 

The user should make sure that the system includes a Pressure Release / Drainage Valve to enable release of residual pressure prior 
to any maintenance procedure performed on the filter. 

 

The user should make sure that the filter is never exposed to water pressure exceeding the maximum designated pressure for this 
filter, if needed a Pressure Reduction Valve should be installed upstream of the filte

r’s water inlet port. 

 

 

Please note that the maximum working pressure indicated at the filter’s specifications table includes the pre

ssure caused by fluid 

hammer and pressure surge effects.    

 
Civil Engineering  

 

Make sure that the filter installation is done by Amiad qualified technicians. 

 

Make sure that any civil engineering work at the installation site such as construction, lifting, welding, etc. is done by qualified 
workers / technicians / contractors and in accordance with the relevant local standards.       

 

While using lifting equipment, make sure that the filter or the lifted part is chained securely and in 
a safe manner. 

 

Do not leave lifted equipment if there is no necessity. Avoid working below lifted equipment. 

 

Wear a safety helmet while using lifting equipment. 

 

Make sure that the flooring is sloped for drainage and to avoid accumulation of liquids.  

Commissioning 

 

Read carefully the Commissioning and the First Start-up Operation instructions prior to any attempt to operate the filter. 

 

In order to achieve maximum performance and smooth operation of the filter it is crucial to perform the Startup and First Operation 
procedures exactly as described in this manual. 

 

Commissioning the filter should be done by an authorized Amiad technician, do not attempt to commission the filter unaccompanied 
since this may lead to undesired damage and may affect your warranty coverage. 

Operation and Control 

 

Do not operate the filter before reading carefully and being familiar with its operation instructions. 

 

Observe the safety stickers on the filter and never perform any operation contradicting the instructions given. 

 

Never operate or use the filter for purposes other than its original design and operational envelope. 

 

Summary of Contents for SAF-1500

Page 1: ...AMIAD Water Systems SAF 1500 FILTER Serial number Order number Catalog number Filtration degree Tested by Installation Operation and Maintenance Instructions 910101 000102 07 2019 ...

Page 2: ... content The confidential nature of and or privilege in the file enclosed is not waived or lost as a result of a mistake or error in this file If you received this file in error please notify Amiad immediately at info amiad com This document does not replace any certified drawing procedure or information provided by Amiad in reference to a specific customer site or project Amiad assumes that all u...

Page 3: ...RAWING Standard SAF 1500 8 DESCRIPTION OF FILTER OPERATION 10 INSTALLATION 12 MAINTENANCE 14 DISMANTLING AND ASSEMBLING THE FILTER COMPONENTS 16 PARTS LIST Standard SAF 1500 18 PARTS DRAWING Standard SAF 1500 Section 1 Page 1 20 PARTS DRAWING Standard SAF 1500 Section 1 Page 2 20 PARTS SCHEDULE DRAWING Standard SAF 1500 Filter 21 Section 2 Drive Shaft Housing 22 PARTS SCHEDULE DRAWING Standard SAF...

Page 4: ...ycle time 15 seconds 15 seconds Flushing water per cycle 25 liter 6 6 gallon at 2 bar 30 psi Minimum flow for flushing 6 m3 h 26 USgpm at 2 bar 30 psi Control and electricity Control voltage 24V AC 12V or 24V DC upon request Electric motor 1 4 HP 50 60 Hz 35 42 Gear output R P M Rated operation voltage 3 phase 220 380 440 V 50 60 Hz Single phase 110 220 V 50 60 Hz DC 12V or 24V upon request Curren...

Page 5: ...ing at the area of the filter to enable good visibility and safe maintenance The user should arrange suitable platforms ladders and safety barriers to enable easy and safe access to the filter without climbing on pipes and other equipment The user should verify that any platform barrier ladder or other such equipment is built installed and used in accordance with the relevant local authorized stan...

Page 6: ...note that the maximum working pressure indicated at the filter s specifications table includes the pressure caused by fluid hammer and pressure surge effects Civil Engineering Make sure that the filter installation is done by Amiad qualified technicians Make sure that any civil engineering work at the installation site such as construction lifting welding etc is done by qualified workers technicia...

Page 7: ...e slippage electrification or damage to the equipment caused by moisture While using lifting equipment make sure that the filter or the lifted part is chained securely and in a safe manner Do not leave lifted equipment if there is no necessity Avoid working below lifted equipment Wear a safety helmet goggles gloves and any other personal safety equipment required by the local standards and regulat...

Page 8: ...ENDED INSTALLATION DRAWING Drawing No 1 Modular configuration Drawing No 2 In line configuration Key Dimensions mm inches 1 3 SAF 1500 2 3 inlet butterfly valve 3 3 by pass valve 4 3 downstream valve 5 3 non return check valve Minimum distance required for maintenance ...

Page 9: ... D E F SCALE 1 10 Amiad Water Systems Ltd reserves the rights to make changes All copy rights reserved to Amiad Water Systems Ltd 041001 XXXXXX 0 SAF 1500 C ST Filter Polyester Scanner SAF 1500 C ST Filter Polyester Scanner ITAIZ REV DATE DESCRIPTION NAME 1726 5 REF 2537 350 REF 343 REF 195 REF C O G OUTLET INLET Z Y 235 REF 430 REF C O G Z X 335 REF C O G X Y K G 112 A X IS IN CH MM X 2 17 55 Y 2...

Page 10: ... which rotates in a spiral movement while removing the filtration cake from the screen and expels it out through the exhaust valve The rotation of the scanner is operated by a 2 way fwd rev drive unit that is attached to the scanner by a threaded shaft which provides the linear movement The exhaust valve is activated for the duration of the cleaning cycle by a 3 way solenoid During the self cleani...

Page 11: ...d on the filter body sends an electric signal when the pressure differential across the screen reaches the pre set value usually 0 5 bar 7 psi The control board registers the signal and operates the flushing process according to its program 2 Manually pressing the TEST push button at the control board 3 The TIMER installed in the control board allows operation of self cleaning process at time inte...

Page 12: ...nual valve is installed on the exhaust pipe in order to enable regulation of the flushing flow rate 6 The user should arrange suitable lighting at the area of the filter to enable good visibility and safe maintenance 7 The user should arrange suitable platforms and safety barriers to enable easy access to the filter without climbing on pipes and other equipment IMPORTANT Prevent static back pressu...

Page 13: ... the filter description chapter of this manual 4 Open the inlet valve to the filter while the outlet valve remains closed or with an open by pass valve This will keep the flow in the filter at a minimum and operate a flushing cycle 5 Make sure the exhaust valve opens and all stages of the flushing cycle are carried out Attend to leakage if any 6 Close the 1 4 valve at the low pressure point of the...

Page 14: ... from the drive shaft housing 4 by unscrewing the wing nuts 29 3 If the Suction Scanner is in the outer position operate a flushing cycle and bring it to the inner position 4 Remove the Split pin 10 and pull out the connecting pin 9 5 Operate a flushing cycle 6 Stop the motor operation when the drive shaft reaches half way of its movement The drive shaft is now separated from the Suction Scanner 7...

Page 15: ...ILAR Cleaning the coarse screen Close the filter inlet valve 2 Release pressure from the filter by operating a flushing cycle 3 Remove the filter lid 17 pull out the flushing chamber 15 with its seal 4 Pull out the coarse screen 11 and clean it 5 Insert the coarse screen 11 in its position so that it rests on its supports 6 Insert the flushing chamber into the lid 15 17 Make sure the seal is on to...

Page 16: ...ed in the flushing chamber 5 Insert the coarse screen 11 in its position so that it rests on its supports 6 Insert the flushing chamber 15 make sure the seal is on top of the chamber centering ring with its opening facing the inner side of the filter housing The installation should be done at a slight angle and in circular motion 7 Assemble the lid on the filter housing Tighten the bolts 19 20 in ...

Page 17: ...bolts Assembly 1 Verify that the O ring 3 is clean and in its place 2 Tighten the flange of the drive shaft housing to the filter with bolts 3 Insert the suction scanner the fine screen and the coarse screen as described previously 4 Connect the drive shaft to the scanner shaft using the connecting pin and split pin 5 Make sure the drive shaft key 21 is fitted properly in the gear box Thread the d...

Page 18: ...d 4 20 Flat Washer M20 Z Plated 4 21 Drive Shaft Key SAF 1 22 Drive Unit 440AC3PH 0 18KW RMI50 1 28 63 B5 1 23 Hex Bolt Full Thread M8X40 Z Plated 4 24 Hex Nut M8 Z Plated 4 25 Flat Washer M8 Z Plated 8 26 Spring Washer M8 Z Plated 4 27 Drive Shaft Cover PVC SAF 1 28 Socket Head Cap Screw M8x20 S St304 DIN912 2 29 Drive Shaft Housing Cover SAF 1500 1 30 Insrtumentation Combined Bracket SAF 1 31 Al...

Page 19: ...L Connector 3 4 F M Galvanized 1 49 3 4 BSPT AC BLACK SCREEN 200 M 1 50 Raccord Nipple 1 4 for 3 4 Filter 1 51 Raccord Nut 3 4 for 3 4 Filter 1 52 O Ring Seal P2 112 NBR 1 53 Hydraulic Valve 1 54 Pressure Check Point Connector 1 4 X1 4 1 55 Solenoid Valve 1 56 Control Tube 5 16 Nylon Air Brake 1 6m ...

Page 20: ...PARTS DRAWING Standard SAF 1500 Section 1 Page 1 18 1 2 3 6 7 6 5 23 25 25 26 24 21 4 22 27 28 19 20 17 16 15 13 11 8 14 9 10 12 29 ...

Page 21: ...SAF 1500 07 2019 Page 21 of 26 PARTS DRAWING Standard SAF 1500 Section 1 Page 2 56 34 53 54 35 55 41 0 35 48 47 35 56 56 34 33 40 42 41 39 38 31 32 30 46 43 43 44 45 37 36 49 51 50 52 ...

Page 22: ...F FA 4131 2DN 2 8 Phillips Pan Machine Screw M4x20 DIN7985 3 9 Flat Washer M4 DIN125 S ST304 3 10 Hex Bolt Full Thread M6x35 DIN933 S St 304 3 11 Flat Washer M6 DIN125 S ST316 16 12 Nylon Insert Lock Nut M6 S ST304 DIN985 3 13 Nylon Insert Lock Nut M4 S ST304 DIN985 3 14 SAF 4500 Tightening Nut 1 15 O Ring Seal 24x3 Tightening Nut SAF NBR S 1 16 O Ring Seal 14x3 NBR S 1 17 Hex Bolt Full Thread M6x...

Page 23: ... Standard SAF 1500 Filter Section 3 Scanner NO DESCRIPTION QTY 1 SUCTION SCANNER SAF 1500 SS316L F SCANNER DW 1 2 SUCTION SCANNER SHAFT SAF 1500 SS316 DW 1 3 PIN FOR SHAFT SAF 1500 35X5 S ST 1 4 PLUG 8MM SAF POM F SCANNER 1 5 NOZZLE SAF 1500 POM SCANNER 2 ...

Page 24: ...chined 1 2 Suction Scanner Shaft SAF 1500 1 3 SLN Body SAF 3000 1500 2 4 Spring Loaded Nozzle Seal SAF Blue 4 5 SLN Tightening Nut SAF 4500 3000 2 6 SLN Cap SAF 3000 45000 2 7 SLN Spring Seat SAF 3000 4500 2 8 Spring Loaded Nozz Spring SAF 3000 4500 2 9 O RING Seal 2 016 NBR 2 10 Plug Threaded M8 for SAF 6000 PRO 1 11 Connecting pin 35x5 shaft to scanner 1 ...

Page 25: ... of Amiad 8 This Warranty will not apply to damaged or defective products resulting from or related to i Fire flood power surges or failures or any other catastrophe and or unforeseen occurrence such as but not limited to those for which the Buyer is customarily insured for or any force majeure events ii Fault abuse or negligence of the Buyer iii Intake water not meeting the agreed standards as se...

Page 26: ...D N Galil Elyon 1 1233500 Israel Tel 972 4690 9500 Fax 972 48141159 Email info amiad com Obelis s a Bd Général Wahis 53 1030 Brussels Belgium Tel 32 2732 5954 Fax 32 27326003 Email mail obelis net EC Declaration https www amiad com certificatesDownload asp ...

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