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amiad M100 Series, User Manual

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amiad M100 Series User Manual Download Page 3

 

M104XLP, M106XLP, M108LP, M110P  

910101-000443 / 09.2020 

Page 3 of 34 

Electronically Controlled                           

 

 

Table of Contents 

TECHNICAL SPECIFICATIONS .......................................................................................................................................................................... 4 
SAFETY INSTRUCTIONS .................................................................................................................................................................................. 5 

G

ENERAL 

S

AFETY 

I

NSTRUCTIONS

......................................................................................................................................................................... 5 

I

NSTALLATION

 ................................................................................................................................................................................................ 5 

C

OMMISSIONING

 ............................................................................................................................................................................................ 6 

O

PERATION AND 

C

ONTROL

 ............................................................................................................................................................................... 6 

M

AINTENANCE

 ............................................................................................................................................................................................... 7 

DIMENSIONAL DRAWINGS MODEL - M104XLP.............................................................................................................................................. 8 
DIMENSIONAL DRAWINGS MODEL - M106XLP.............................................................................................................................................. 9 
DIMENSIONAL DRAWINGS MODEL - M108LP .............................................................................................................................................. 10 
DIMENSIONAL DRAWINGS MODEL - M110P ............................................................................................................................................... 11 
INTRODUCTION ........................................................................................................................................................................................... 12 
SELF-CLEANING CYCLE ................................................................................................................................................................................. 13 
INSTALLATION .............................................................................................................................................................................................. 14 

D

ESIGN 

R

ECOMMENDATIONS

 .......................................................................................................................................................................... 14 

P

REPARATIONS FOR 

I

NSTALLATION

 .................................................................................................................................................................... 14 

I

NSTALLATION 

P

ROCEDURE

 .............................................................................................................................................................................. 14 

IMPORTANT!! .......................................................................................................................................................................................... 14 

PREPARATIONS ............................................................................................................................................................................................ 15 
GETTING STARTED ....................................................................................................................................................................................... 15 

F

IRST OPERATION OF THE FILTER

 ....................................................................................................................................................................... 15 

TROUBLESHOOTING .................................................................................................................................................................................... 16 
MAINTENANCE ............................................................................................................................................................................................ 17 

C

HECKING THE 

F

ILTER

 .................................................................................................................................................................................... 17 

W

INTERIZATION

 ........................................................................................................................................................................................... 17 

REMOVING THE SCREEN AND THE DIRT COLLECTOR ................................................................................................................................... 18 
RE-INSTALLING THE SCREEN AND THE DIRT COLLECTOR ............................................................................................................................. 23 
PARTS SCHEDULE M100 ELECTRONIC MODELS: M104XLP, M106XLP, M108LP, M110P ............................................................................. 25 
PARTS DRAWING M104XLP ELECTRONIC - PAGE 1/2 .................................................................................................................................. 26 
PARTS DRAWING M104XLP ELECTRONIC PAGE 2/2 .................................................................................................................................... 27 
COVER - PARTS SCHEDULE ........................................................................................................................................................................... 28 
COVER - PARTS DRAWING ........................................................................................................................................................................... 29 
DIRT COLLECTOR - PARTS SCHEDULE ........................................................................................................................................................... 30 
DIRT COLLECTOR - PARTS DRAWING ........................................................................................................................................................... 31 
CONTROL TUBES SCHEME M100 ELECTRONIC ............................................................................................................................................ 32 
AMIAD LIMITED WARRANTY ........................................................................................................................................................................ 33

 

With any inquiry please quote the Filter Serial Number, located on the filter housing.

 

Summary of Contents for M100 Series

Page 1: ... Series Models M104XLP M106XLP M108LP M110P Electronically Controlled Serial Number Order Number Catalog Number Filtration Degree Tested By Installation Operation and Maintenance Instructions Ref 910101 000443 09 2020 Original Instructions ...

Page 2: ...t reproduce copy modify create derivative works from sell or participate in any sale of or exploit in any way in whole or in part any of this document or its content The confidential nature of and or privilege in the file enclosed is not waived or lost as a result of a mistake or error in this file If you received this file in error please notify Amiad immediately at info amiad com This document d...

Page 3: ...ATION 14 INSTALLATION PROCEDURE 14 IMPORTANT 14 PREPARATIONS 15 GETTING STARTED 15 FIRST OPERATION OF THE FILTER 15 TROUBLESHOOTING 16 MAINTENANCE 17 CHECKING THE FILTER 17 WINTERIZATION 17 REMOVING THE SCREEN AND THE DIRT COLLECTOR 18 RE INSTALLING THE SCREEN AND THE DIRT COLLECTOR 23 PARTS SCHEDULE M100 ELECTRONIC MODELS M104XLP M106XLP M108LP M110P 25 PARTS DRAWING M104XLP ELECTRONIC PAGE 1 2 2...

Page 4: ...35lb Empty Full weight M110P 159kg 345 kg 350lb 760lb Flush data Exhaust valve 40 mm 11 2 Flushing cycle time 15 seconds Depending on the working pressure Wasted water per cycle 125liter 35USgallon At 2bar 30psi Minimum flow for flushing 30m3 h 130USgpm At 2bar 30psi Flush criteria Differential pressure of 0 5 bar 7psi and manual operation Construction materials Filter housing Epoxy coated carbon ...

Page 5: ... arrange suitable lighting at the area of the filter to enable good visibility and safe maintenance The user should arrange suitable platforms ladders and safety barriers to enable easy and safe access to the filter without climbing on pipes and other equipment The user should verify that any platform barrier ladder or other such equipment is built installed and used in accordance with the relevan...

Page 6: ...ater inlet port Please note that the maximum working pressure indicated at the filter s specifications table includes the pressure caused by fluid hammer and pressure surge effects Civil Engineering Make sure that the filter installation is done by Amiad qualified technicians Make sure that any civil engineering work at the installation site such as construction lifting welding etc is done by qual...

Page 7: ...eakage so as to minimize slippage electrification or damage to the equipment caused by moisture While using lifting equipment make sure that the filter or the lifted part is chained securely and in a safe manner Do not leave lifted equipment if there is no necessity Avoid working below lifted equipment Wear a safety helmet goggles gloves and any other personal safety equipment required by the loca...

Page 8: ...M104XLP M106XLP M108LP M110P 910101 000443 09 2020 Page 8 of 34 Electronically Controlled Dimensional Drawings Model M104XLP ...

Page 9: ...M104XLP M106XLP M108LP M110P 910101 000443 09 2020 Page 9 of 34 Electronically Controlled Dimensional Drawings Model M106XLP ...

Page 10: ...M104XLP M106XLP M108LP M110P 910101 000443 09 2020 Page 10 of 34 Electronically Controlled Dimensional Drawings Model M108LP ...

Page 11: ...M104XLP M106XLP M108LP M110P 910101 000443 09 2020 Page 11 of 34 Electronically Controlled Dimensional Drawings Model M110P ...

Page 12: ... particles It should not accumulate large quantities of suspended solids and is not cleaned automatically The water then flows through a fine screen that filters out the smaller particles Clean water then flows from the filter through the outlet The particles form a filtration cake which accumulates on the fine screen surface The cake build up increases the pressure differential across the fine sc...

Page 13: ...ct actuates spot cleaning directly in front of the openings of each nozzle on the inner surface of the fine screen The water and particles passing through the hydraulic rotor cause the dirt collector to rotate and the piston moves in an axial direction to the opposite end of the filter The combination of rotational and axial movement of the dirt collector assembly ensures that the nozzles sweep th...

Page 14: ...l non return valve downstream of the filter to prevent backflow damage to the screen It is recommended to install a pressure gauge on the three way valve Check that there is sufficient space to remove the lid assembly and the screen from the filter for troubleshooting Preparations for Installation Ensure suitable lighting at the area of the filter to enable good visibility and safe maintenance Arr...

Page 15: ...ve been installed check that they are shut Getting Started First operation of the filter After completing the preparation check list above perform the following steps 1 Slowly open the isolating valve at the filter inlet Water will flow into the filter 2 Check for leaks and repair if necessary 3 Check that the minimum inlet pressure remains 2bar 30psi or higher 4 Slowly open the isolating valve at...

Page 16: ...ain pipes are not clear Check if drain lines are clear If necessary replace with a larger diameter flush drain line or shorten the existing lines Insufficient inlet pressure less than 2 bar 30 psi Inlet valves not fully open Open inlet valves to maximum Increase the inlet pressure or throttle the outlet to increase pressure during the flush cycle Pressure differential exceeds 0 7 bar 10 psi during...

Page 17: ...Check that the dirt collector shaft is properly aligned in the bearing 8 Close the filter s lid by turning it back to its original close position and fasten the nuts 9 Perform the procedure described on the First Operation of Filter paragraph of this document Winterization Filter operations should be suspended in climates where the filter is exposed to freezing temperatures 1 Check that the outlet...

Page 18: ...c flushing controller and start a flushing cycle to release the pressure of the filter housing Removing the Screen and the Dirt Collector 1 Drain the filter as described above 2 Unscrew and remove the nuts from the filter s lid bolts 1 but do not remove the long bolt nut 2 3 Open the lid by pulling it 3 and carefully leave it to hang on the long bolt 4 Do not remove the long bolt s nut Note Attemp...

Page 19: ...M104XLP M106XLP M108LP M110P 910101 000443 09 2020 Page 19 of 34 Electronically Controlled 4 Pull the coarse screen out of the filter housing ...

Page 20: ...ure A Assemble the tool by inserting the fork shape part into the lever handle B Insert the fork shape part over the dirt collector shaft C Turn the tool clockwise until the fork teeth catch the fine screen handle D Lay the tip of the tool s lever handle on one of the filter s housing cover bolts in order not to damage the filter paint coating and secure the joint pin E Pull the handle firmly to r...

Page 21: ...M104XLP M106XLP M108LP M110P 910101 000443 09 2020 Page 21 of 34 Electronically Controlled C D E B ...

Page 22: ...ntrolled 6 Depending on the actual diameter of your filter use two units of Amiad s Screen Separation Tool Catalog Number 700190 001985 for 2 8 700190 002139 for 10 12 or 700190 002150 for 14 16 filters to separate the Chamber Flat Screen and the Dirt Collector from the Fine Screen F ...

Page 23: ...suction nozzle of the Dirt Collector A is pointing downwards when inserted into the Fine Screen 2 Use the two Amiad s Screen Separation Tools to reconnect the Chamber Flat Screen and the Fine Screen 3 Insert the fine screen back to the filter housing A Use the fork part of the Push Pull Tool to lift the screen and push it through the last few centimeters till it is correctly seated in the filter h...

Page 24: ... M110P 910101 000443 09 2020 Page 24 of 34 Electronically Controlled 4 Insert the Coarse Screen back to the filter housing A return the filter s lid back to its closed position B and re tighten the lid bolts nuts C B B C A B ...

Page 25: ...M TH 6 99MM NBR 55 SHORE NO FLASH 1 NBR 11 700190 004630 INJECTED COARSE SCREEN ASSEMBLY M104 6 LP XLP 1 PP 40 GF 700190 004629 INJECTED COARSE SCREEN ASSEMBLY M108LP M110P 12 710105 000362 M104 6LP COVER PKPK 5010 ST 37 2 POLYESTER 1 ST 37 2 13 760104 000081 STUD BOLT 1 2 UNC 92MM S ST304 1 S ST 304 14 760190 000666 RUBBER BOLT COVER 1 2 BLACK 1 Rubber 15 900102 000318 LABEL GENERAL DANGER CLEAR ...

Page 26: ...M104XLP M106XLP M108LP M110P 910101 000443 12 2019 Page 26 of 34 Electronically Controlled Parts Drawing M104XLP Electronic Page 1 2 ...

Page 27: ...M104XLP M106XLP M108LP M110P 910101 000443 12 2019 Page 27 of 34 Electronically Controlled Parts Drawing M104XLP Electronic Page 2 2 ...

Page 28: ... Delrin 1 Delrin 8 770105 000019 Seal U Ring 95x75x10 65 5 NBR 2 NBR 9 710103 000843 Cylinder for M10X L P Piston ID95 S St316 1 S ST 316 10 710103 000799 Plug Piston M10X L P 1 PP 11 760103 000094 Flat Washer M6 DIN125 S ST316 8 S ST 316 12 760102 000097 NYLON INSERT LOCKNUT 1 4 UNC S ST316 DIN985 8 S ST 316 13 770102 000058 O Ring Seal 009 NAT 10 NBR 14 760102 000078 Hex Nut 1 4 UNC S ST316 B18 ...

Page 29: ...M104XLP M106XLP M108LP M110P 910101 000443 12 2019 Page 29 of 34 Electronically Controlled Cover Parts Drawing ...

Page 30: ...6 12 S ST 316 2 5 760101 000417 HEX BLT PRT TH 1 4 UNC 1 25 SS304 1 S ST304 3 710103 010021 CONNECTOR M100 BRASS F DIRT COLLECTOR 1 Brass 4 710103 000800 Central Support Collector 1 NYLON 30 GF 5 710103 001483 Shaft Dirt Collector M X04L 8L P Brass 1 Brass 6 710103 000802 Upper Plug Collector 1 NYLON 30 GF 7 760101 000417 Hex Bolt Partial Thread 1 4 UNCX1 1 4 S ST304 12 S ST 304 8 710103 000942 Bo...

Page 31: ...M104XLP M106XLP M108LP M110P 910101 000443 12 2019 Page 31 of 34 Electronically Controlled Dirt Collector Parts Drawing ...

Page 32: ...M104XLP M106XLP M108LP M110P 910101 000443 12 2019 Page 32 of 34 Electronically Controlled Control Tubes Scheme M100 Electronic ...

Page 33: ... as stated by a representative of Amiad 8 This Warranty will not apply to damaged or defective products resulting from or related to i Fire flood power surges or failures or any other catastrophe and or unforeseen occurrence such as but not limited to those for which the Buyer is customarily insured for or any force majeure events ii Fault abuse or negligence of the Buyer iii Intake water not meet...

Page 34: ...l Tel 972 4690 9500 Fax 972 48141159 Email info amiad com European Authorised Representative for CE Obelis s a Bd Général Wahis 53 1030 Brussels Belgium Tel 32 2732 5954 Fax 32 27326003 Email mail obelis net EC Declaration https www amiad com certificatesDownload_CE asp ...

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