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amiad Filtomat M100, Installation, Operation And Maintenance Instructions, Page: 1 / 31

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amiad Filtomat M100 Installation, Operation And Maintenance Instructions Download Page 1

 

 

 

AMIAD Water Systems Ltd. 

 

Filtomat M100 Series 

Models: M104LPN & M106LP  

Electronically-Controlled 

 

Serial Number: 

 

Order Number: 

 

Catalog Number: 

 

Filtration Degree: 

 

Tested By: 

 

 

 

Installation, Operation and Maintenance 

Instructions 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ref:  910101-000484 / 12.2019

 

Original Instructions 

Summary of Contents for Filtomat M100

Page 1: ...at M100 Series Models M104LPN M106LP Electronically Controlled Serial Number Order Number Catalog Number Filtration Degree Tested By Installation Operation and Maintenance Instructions Ref 910101 000484 12 2019 Original Instructions ...

Page 2: ...e derivative works from sell or participate in any sale of or exploit in any way in whole or in part any of this document or its content The confidential nature of and or privilege in the file enclosed is not waived or lost as a result of a mistake or error in this file If you received this file in error please notify Amiad immediately at info amiad com This document does not replace any certified...

Page 3: ...LATION 11 INSTALLATION PROCEDURE 11 IMPORTANT 11 PREPARATIONS 12 GETTING STARTED 12 FIRST OPERATION OF THE FILTER 12 TROUBLESHOOTING 13 MAINTENANCE 14 CHECKING THE FILTER 14 WINTERIZATION 14 REMOVING THE SCREEN AND THE DIRT COLLECTOR 15 RE INSTALLING THE SCREEN AND THE DIRT COLLECTOR 20 PARTS SCHEDULE M104LPN M106LP ELECTRONIC MODELS 22 PARTS DRAWING M104LPN ELECTRONIC PAGE 1 2 23 PARTS DRAWING M1...

Page 4: ...b Flush data Exhaust valve 40 mm 1 Flushing cycle time 15 seconds Depending on the working pressure Wasted water per cycle 125liter 35USgallon at 2bar 30psi Minimum flow for flushing 26m h 115USgpm at 2bar 30psi Flush criteria Differential pressure of 0 5 bar 7psi time and manual operation Construction materials Filter housing Polyester coated carbon steel 37 2 St St 316 available on request Filte...

Page 5: ...e suitable lighting at the area of the filter to enable good visibility and safe maintenance The user should arrange suitable platforms ladders and safety barriers to enable easy and safe access to the filter without climbing on pipes and other equipment The user should verify that any platform barrier ladder or other such equipment is built installed and used in accordance with the relevant local...

Page 6: ...let port Please note that the maximum working pressure indicated at the filter s specifications table includes the pressure caused by fluid hammer and pressure surge effects Civil Engineering Make sure that the filter installation is done by Amiad qualified technicians Make sure that any civil engineering work at the installation site such as construction lifting welding etc is done by qualified w...

Page 7: ...so as to minimize slippage electrification or damage to the equipment caused by moisture While using lifting equipment make sure that the filter or the lifted part is chained securely and in a safe manner Do not leave lifted equipment if there is no necessity Avoid working below lifted equipment Wear a safety helmet goggles gloves and any other personal safety equipment required by the local stand...

Page 8: ...M104LPN M106LP Electronically Controlled 910101 000484 12 2019 Page 8 of 31 Dimensional Drawings Model M104LPN Electronic ...

Page 9: ...M104LPN M106LP Electronically Controlled 910101 000484 12 2019 Page 9 of 31 Dimensional Drawings Model M106LP Electronic ...

Page 10: ...ates spot cleaning directly in front of the openings of each nozzle on the inner surface of the fine screen The water and particles passing through the hydraulic rotor cause the dirt collector to rotate and the piston moves in an axial direction to the opposite end of the filter The combination of rotational and axial movement of the dirt collector assembly ensures that the nozzles sweep the entir...

Page 11: ...eturn valve downstream of the filter to prevent backflow damage to the screen It is recommended to install a pressure gauge on the three way valve Check that there is sufficient space to remove the lid assembly and the screen from the filter for troubleshooting Preparations for Installation Ensure suitable lighting at the area of the filter to enable good visibility and safe maintenance Arrange su...

Page 12: ... installed check that they are shut Getting Started First operation of the filter After completing the preparation check list above perform the following steps 1 Slowly open the isolating valve at the filter inlet Water will flow into the filter 2 Check for leaks and repair if necessary 3 Check that the minimum inlet pressure remains 2bar 30psi or higher 4 Slowly open the isolating valve at the ou...

Page 13: ...es are not clear Check if drain lines are clear If necessary replace with a larger diameter flush drain line or shorten the existing lines Insufficient inlet pressure less than 2 bar 30 psi Inlet valves not fully open Open inlet valves to maximum Increase the inlet pressure or throttle the outlet to increase pressure during the flush cycle Pressure differential exceeds 0 7 bar 10 psi during normal...

Page 14: ...hat the dirt collector shaft is properly aligned in the bearing 8 Close the filter s lid by turning it back to its original close position and fasten the nuts 9 Perform the procedure described on the First Operation of Filter paragraph of this document Winterization Filter operations should be suspended in climates where the filter is exposed to freezing temperatures 1 Check that the outlet isolat...

Page 15: ...ing controller and start a flushing cycle to release the pressure of the filter housing Removing the Screen and the Dirt Collector 1 Drain the filter as described above 2 Unscrew and remove the nuts from the filter s lid bolts 1 but do not remove the long bolt nut 2 3 Open the lid by pulling it 3 and carefully leave it to hang on the long bolt 4 Do not remove the long bolt s nut Note Attempting to...

Page 16: ...M104LPN M106LP Electronically Controlled 910101 000484 12 2019 Page 16 of 31 4 Pull the coarse screen out of the filter housing ...

Page 17: ...ssemble the tool by inserting the fork shape part into the lever handle B Insert the fork shape part over the dirt collector shaft C Turn the tool clockwise until the fork teeth catch the fine screen handle D Lay the tip of the tool s lever handle on one of the filter s housing cover bolts in order not to damage the filter paint coating and secure the joint pin E Pull the handle firmly to release ...

Page 18: ...M104LPN M106LP Electronically Controlled 910101 000484 12 2019 Page 18 of 31 C D E B ...

Page 19: ...1 6 Depending on the actual diameter of your filter use two units of Amiad s Screen Separation Tool Catalog Number 700190 001985 for 2 8 700190 002139 for 10 12 or 700190 002150 for 14 16 filters to separate the Chamber Flat Screen and the Dirt Collector from the Fine Screen F ...

Page 20: ... nozzle of the Dirt Collector A is pointing downwards when inserted into the Fine Screen 2 Use the two Amiad s Screen Separation Tools to reconnect the Chamber Flat Screen and the Fine Screen 3 Insert the fine screen back to the filter housing A Use the fork part of the Push Pull Tool to lift the screen and push it through the last few centimeters till it is correctly seated in the filter housing ...

Page 21: ...Electronically Controlled 910101 000484 12 2019 Page 21 of 31 4 Insert the Coarse Screen back to the filter housing A return the filter s lid back to its closed position B and re tighten the lid bolts nuts C B B C A B ...

Page 22: ... 700190 004630 INJECTED COARSE SCREEN ASSEMBLY M104 6 LP XLP 1 PP 40 GF 12 710105 000362 M104 6LP COVER PKPK 5010 ST 37 2 POLYESTER 1 ST 37 2 13 760104 000081 STUD BOLT 1 2 UNC 92MM S ST304 1 S ST 304 14 760190 000666 RUBBER BOLT COVER 1 2 BLACK 1 Rubber 15 900102 000318 LABEL GENERAL DANGER CLEAR PVC BLACK YELLOW 75X85MM ACRILIC SILK 1 NA 16 700103 001763 ADI P DC KIT PACKAGE ONE SOLENOID NC 1 Va...

Page 23: ...M104LPN M106LP Electronically Controlled 910101 000484 06 2019 Page 23 of 31 Parts Drawing M104LPN Electronic Page 1 2 ...

Page 24: ...M104LPN M106LP Electronically Controlled 910101 000484 12 2019 Page 24 of 31 Parts Drawing M104LPN Electronic Page 2 2 ...

Page 25: ... 1 Delrin 8 770105 000019 Seal U Ring 95x75x10 65 5 NBR 2 NBR 9 710103 000843 Cylinder for M10X L P Piston ID95 S St316 1 S ST 316 10 710103 000799 Plug Piston M10X L P 1 PP 11 760103 000094 Flat Washer M6 DIN125 S ST316 8 S ST 316 12 760102 000097 Nylon Insert Lock Nut 1 4 UNC S ST316 DIN985 8 S ST 316 13 770102 000058 O Ring Seal 009 NAT 10 NBR 14 760102 000078 Hex Nut 1 4 UNC S ST316 B18 2 2 5 ...

Page 26: ...M104LPN M106LP Electronically Controlled 910101 000484 12 2019 Page 26 of 31 Cover Parts Drawing ...

Page 27: ...ring Rotor Brass 1 Brass 9 710103 001333 Lower Bearing Male 1 K110 10 710103 001103 Body Dirt Collector S St304 1 S ST 304L 11 760101 000688 Phillips Pan Tap Screw 8x3 8 S St316 12 S ST 316 12 710101 000704 Nozzle Suction Oval Clamped 4 Nylon 13 710101 000693 Nozzle Suction OD52 Dirt Collector 8 Nylon 30 GF 14 760101 000417 Hex Bolt Partial Thread 1 4 UNCX1 1 4 S ST304 8 S ST 304 15 760102 000097 ...

Page 28: ...M104LPN M106LP Electronically Controlled 910101 000484 12 2019 Page 28 of 31 Dirt Collector Parts Drawing ...

Page 29: ...M104LPN M106LP Electronically Controlled 910101 000484 12 2019 Page 29 of 31 Control Tubes Scheme M100 Electronic M104LPN M106LP ...

Page 30: ...ted by a representative of Amiad 8 This Warranty will not apply to damaged or defective products resulting from or related to i Fire flood power surges or failures or any other catastrophe and or unforeseen occurrence such as but not limited to those for which the Buyer is customarily insured for or any force majeure events ii Fault abuse or negligence of the Buyer iii Intake water not meeting the...

Page 31: ...el Tel 972 4690 9500 Fax 972 48141159 Email info amiad com European Authorised Representative for CE Obelis s a Bd Général Wahis 53 1030 Brussels Belgium Tel 32 2732 5954 Fax 32 27326003 Email mail obelis net EC Declaration https www amiad com certificatesDownload asp ...

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