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EBS-15000-OL -910101-000111 

  

910101-000111 / 08.2019

 

 

 

 

 

      Page 7 of 22

 

Maintenance 

 
Before any maintenance or non-regular operation please read the following:    

 

Servicing the filter should be done only by technicians authorized by Amiad. 

 

Disconnect the filter from the power supply and lock the Main Power Switch. 

 

Disconnect the compressed air supply, release the residual pressure and lock the Pneumatics Main Valve.  

 

Disconnect the filter from the water system by closing and securing the Manual Inlet Valve. In cases where the downstream 
piping network is pressurized, close and secure the Manual Outlet Valve also. 

 

Release the residual water pressure by opening the Pressure Release / Drainage Valve. 

 

Empty the filter by opening the Drainage Valve. 

 

In hot water systems wait till the filter components cool off to a safe temperature.   

 

Place warning signs around the work area as required by the local standards and procedures.  

 

Inspect the filter’s safety stickers and replace any damaged or faded sticker.

 

 
Mechanical    

 

When working on the filter use only appropriate standard tools.  

 

Always open and close valves slowly and gradually. 

 

Remove grease and fat material residues in order to avoid slipping. 

 

Before disconnecting the filter from the water supply, electricity and pneumatics and before 

releasing the filter’s residual 

pressure do NOT: 

o

 

loosen or unscrew bolts 

o

 

remove any protection cover 

o

 

open any service port flange 

 

Avoid splashing and water leakage so as to minimize slippage, electrification or damage to the equipment, caused by moisture. 

 

While using lifting equipment, make sure that the filter or the lifted part is chained securely and in 
a safe manner. 

 

Do not leave lifted equipment if there is no necessity. Avoid working below lifted equipment. 

 

Wear a safety helmet, goggles, gloves, and any other personal safety equipment required by the local standards and regulations.  

 

Human entry into a filter must be done in accordance with the relevant local safety instructions, standards and regulations for 
working in hazardous environment.   

 

Manual cleaning of filter media using high water pressure or steam should be performed in accordance with the cleaning system 
instructions, the local standards and regulations and without endangering the operator or the vicinity 

 

Manual cleaning of filter element using acid or other chemical agents should be performed in accordance with the relevant 
material safety instructions, the local standards and regulations and without endangering the operator or his vicinity. 

 
Before returning to regular operation    

 

Re-assemble any protection covers or protection mechanisms removed during service or maintenance operations. 

 

Make sure that all the tools, ladders, lifting devices, etc. used during the maintenance procedures are taken away from the filter 
area and stored 

 

In order to return the filter to regular operation, follow the First Start-up Operation instructions as detailed in your user manual. 

 

For filters used in potable water systems it is required to disinfect the filter according to the local water authority standards and 
regulations before putting it back to service.  

Summary of Contents for EBS-15000 On-Line

Page 1: ...AMIAD Water Systems EBS 15 000 On Line 16 20 Serial number Order number Catalog number Filtration degree Tested by Installation Operation and Maintenance Instructions Ref 910101 000111 08 2019 ...

Page 2: ...t or its content The confidential nature of and or privilege in the file enclosed is not waived or lost as a result of a mistake or error in this file If you received this file in error please notify Amiad immediately at info amiad com This document does not replace any certified drawing procedure or information provided by Amiad in reference to a specific customer site or project Amiad assumes th...

Page 3: ...DEGREES AVAILABLE 4 SAFETY INSTRUCTIONS 5 GENERAL SAFETY INSTRUCTIONS 5 INSTALLATION 5 COMMISSIONING 6 OPERATION AND CONTROL 6 MAINTENANCE 7 DISMANTLING ASSEMBLING OF FILTER COMPONENTS 14 PARTS LIST EBS 15000 ON LINE 17 PARTS DRAWING 1 18 PARTS DRAWING 2 19 PARTS DRAWING 3 20 AMIAD LIMITED WARRANTY 21 With any inquiry please quote Filter Serial Number located on the filter housing ...

Page 4: ...me 36 seconds Wasted water per cycle 500liter 132USgal at 2bar 30psi Minimum flow for flushing 50m3 h 220USgpm at 2bar 30psi Control and electricity Electric motor 1 2 HP 50 60 Hz 20 24 Gear output R P M Rated operation voltage 3 phase 220 480 V 50 60 Hz Single phase 110 220 V 50 60 Hz Control voltage 24V AC 12V or 24V DC upon request Current consumption 1 5 Amp with 3 phase 380V 440V Construction...

Page 5: ...ble lighting at the area of the filter to enable good visibility and safe maintenance The user should arrange suitable platforms ladders and safety barriers to enable easy and safe access to the filter without climbing on pipes and other equipment The user should verify that any platform barrier ladder or other such equipment is built installed and used in accordance with the relevant local author...

Page 6: ...t Please note that the maximum working pressure indicated at the filter s specifications table includes the pressure caused by fluid hammer and pressure surge effects Civil Engineering Make sure that the filter installation is done by Amiad qualified technicians Make sure that any civil engineering work at the installation site such as construction lifting welding etc is done by qualified workers ...

Page 7: ...o minimize slippage electrification or damage to the equipment caused by moisture While using lifting equipment make sure that the filter or the lifted part is chained securely and in a safe manner Do not leave lifted equipment if there is no necessity Avoid working below lifted equipment Wear a safety helmet goggles gloves and any other personal safety equipment required by the local standards an...

Page 8: ...EBS 15000 OL 910101 000111 910101 000111 08 2019 Page 8 of 22 DIMENSIONAL DRAWING RECOMMENDED INSTALLATION This is a conceptual installation drawing Note that piping is not included ...

Page 9: ...the HMI 4 Malfunction mode During malfunction mode the self cleaning operation is stopped the malfunction light on the control board is turned on and an external output is activated In case that there is HMI the relevant fault error will be displayed The filtration system may enter a malfunction mode in the following cases 1st When there is a continuous signal from the pressure differential switch...

Page 10: ...ctions 2 Select a convenient location for the installation of the filter where operation and maintenance will be optimal It is recommended that a standard and safe lifting auxiliary is available for maintenance 3 Install the filter vertically Please note that a minimum clearance of 300 mm 12 In Not including a crane is required in order to allow disassembly of the unit 4 Ensure that the direction ...

Page 11: ...awings 3 Verify by authorized electrician only that the electric wiring is correct and complies with the enclosed drawings Make sure that the electrical start up operation is done by an authorized electrician only 4 Switch ON the control 24V circuit breakers Leave the motor OL circuit breaker protector OFF 5 Toggle all limit switches to verify that they activate the correct inputs on the PLC accor...

Page 12: ...it is necessary add grease to the filter s suction scanner shaft 5 Take care of any leakage from the scanner shaft If necessary replace the Sealing flange Internal O Ring 5 on page 23 as described at the following list 6 Reconnect the filter carefully and safely to its water air and power supply 7 Perform a General Inspection of the Filter Operation as described above Changing the sealing flange i...

Page 13: ...lly for a Proper operation b Any leakage from the filter housing or accessories c Abnormal or unusual noises d Loosen bolts e Non smooth turning of the suction scanner f Unusual load on the filter electrical motor g Any sign of corrosion on the filter housing or accessories h Unusual vibrations i Non smooth operation of the filter valves air release valves and check valves 2 Close the inlet and th...

Page 14: ...well If the connecting pin is not facing one of the shaft housing windows turn the drive shaft 11 a little Use 17mm or 11 16 spanners 7 Turn the drive shaft 11 counter clockwise so that it will be separated from the suction scanner shaft 7 3 8 Unscrew bolts 29 2 and remove the limit switches sling without disconnecting and changing the limit switches position 9 Unscrew bolts 10 5 connecting shaft ...

Page 15: ...xtractor 2 Fold the Extractor upwards Figure 1 Figure 1 3 Insert the Extractor into the screen about a quarter from top Make sure that the extractor cushions do not touch the stitch found along the screen interior 4 Pull the extractor up so that it is firmly set against the inside wall of the Screen Figure 2 Figure 2 5 Attach a lifting device to the ring on the Extractor and extract Never lift the...

Page 16: ...er the shaft housing 22 Place the bolts 10 5 but do not yet tighten them firmly 9 Turn the drive shaft 11 clockwise until it reaches the suction scanner shaft Insert the connecting pin 20 1 to the hole in the drive shaft through the suction scanner shaft hole 10 Insert the split pin 20 2 in its original position 11 Make sure that the drive shaft key 11 1 is in its place Apply grease on it and reas...

Page 17: ...24X92 NBR 770103 000046 15 DRIVE SHAFT COVER EBS 15K RED 710105 001783 15 1 HEX NUT M6 S ST316 DIN934 760102 000085 16 BALL VALVE 3 4 M F BRASS NI 730104 000220 No Description Cat No 16 1 L CONNECTOR 3 4 F M GALVANIZED 780101 000789 17 3 4 BSPT AC BLACK SCREEN 200 M 010000 000042 17 1 O RING SEAL P2 112 NBR S 770102 000082 17 2 RACCORD NIPPLE 1 4 FOR 3 4 FILTER 710103 002569 17 3 RACCORD NUT 3 4 F...

Page 18: ...EBS 15000 OL 910101 000111 910101 000111 08 2019 Page 18 of 22 PARTS DRAWING 1 ...

Page 19: ...EBS 15000 OL 910101 000111 910101 000111 08 2019 Page 19 of 22 PARTS DRAWING 2 ...

Page 20: ...EBS 15000 OL 910101 000111 910101 000111 08 2019 Page 20 of 22 PARTS DRAWING 3 ...

Page 21: ...a representative of Amiad 8 This Warranty will not apply to damaged or defective products resulting from or related to i Fire flood power surges or failures or any other catastrophe and or unforeseen occurrence such as but not limited to those for which the Buyer is customarily insured for or any force majeure events ii Fault abuse or negligence of the Buyer iii Intake water not meeting the agreed...

Page 22: ...ter Systems Ltd D N Galil Elyon 1 1233500 Israel Tel 972 4690 9500 Fax 972 48141159 Email info amiad com Obelis s a Bd Général Wahis 53 1030 Brussels Belgium Tel 32 2732 5954 Fax 32 27326003 Email mail obelis net EC Declaration https www amiad com certificatesDownload asp ...

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