amiad 2-84 Installation, Operation And Maintenance Instructions Download Page 9

                                                   

                                 9                                                            

amiad

 

filtration systems

    

DISMANTLING AND ASSEMBLING THE FILTER COMPONENTS 

Prior to opening the filter it is recommended to operate a flushing cycle by pressing the "TEST" push button. 

 
Fine screen 

 

Dismantling: 

1.   Close the filter inlet and outlet valves and release the pressure. 
2.   Release the lid bolts (1.5) from their nuts and remove the lid (1). 
3.   Pull the screen (3) out of the filter housing.  
4.   Remove the screen seals (3.1, 3.2) from the screen. 

 

Assembly: 

1.   Put the screen seals (3.1, 3.2) on the screen edges  (3). 
2.   Insert the screen into the filter housing (4) while the support legs point upwards. After pushing the screen all the way in, 

rotate the screen so the legs will support it and lead it to its position. 

3.   Clean and apply some grease on the suction scanner pipe and on the o-ring of the lower bearing (1.3). 
4.   Assemble the lid on the filter housing. Make sure the screen and seal are correctly positioned in the lid seat. 
5.   Tighten the bolts (1.5) in a controlled and balanced method. The bolts seats of the lid should touch the bolts seats of the 

filter housing.  

6.  

Open the filter inlet and outlet valves and operate the control board. 

7.  

Check proper operation of the filter. 

 

Suction scanner 

Dismantling: 

1.   Begin the dismantling procedure as per 1-4 in the chapter "dismantling the fine screen". 
2.   Remove the cover from the drive shaft  housing (7.9) by unscrewing the wing nuts (7.11). 
3.  Remove the Split pin (8.4) and pull out the connecting pin (8.3). 
4.   Pull the suction scanner (2) in a spiral movement out of the filter housing. 
5.   Unscrew the sealing nut (6.8). 

 

 
 
 
 
Assembly: 

1.   Apply some grease on the smooth side of the suction scanner (2) and insert it into the screen (3). Make sure the scanner 

(2) passes through the flushing chamber (6). When the suction scanner shaft appears from its port, apply some grease 
on it and tighten the sealing nut (6.8).  

2.   Insert the suction scanner shaft (2.2) into the drive shaft (8). Make sure the holes in the above shafts are parallel. 
3.   Insert the connecting pin (8.3) to the parallel hole of the suction scanner shaft (2.2) and the drive shaft (8) and lock it with 

the split pin (8.4). 

4.   Continue to assemble the parts as per 1-7 in the chapter "Assembling the fine screen". 

 

 

Summary of Contents for 2-84

Page 1: ...tion Operation and Maintenance Instructions Ref 92 9450 5 06 98 amiad filtration systems Serial Number ____________________ Order Number ____________________ Catalogue Number ________________ Filtration Degree __________________ Tested By _______________________ ...

Page 2: ...ion Drawing 5 Description and Filter Operation 6 Installation 7 Maintenance 8 Disassembling and Reassembling 9 10 Parts Schedule 11 Parts Drawing Section 1 12 Parts Drawing Section 2 13 Control system PLC Type D 14 19 Control system Relay Type C 20 24 With any inquiry please quote Filter Serial Number located on the filter housing ...

Page 3: ...ater per cycle 83 liter 22 gallon at 2 bar 30 psi Minimum flow for flushing 15 m3 h 66 USgpm at 2 bar 30 psi Control and Electricity Control voltage 24V AC 12V or 24V DC upon request Electric motor 1 3 HP 50 60 Hz 35 42 Gear output R P M Rated operation Voltage 3 phase 220 380 440 V 50 60 Hz Single phase 110 220 V 50 60 Hz DC 12V or 24V upon request Current consumption 0 8 Amp with 3 phase 380 440...

Page 4: ...as to avoid direct water splashing on the electrical components or on the control panel 7 Extra safety devices should be installed on hot water applications to avoid skin burn danger Operation Control and Maintenance 1 Disconnect the filter from power supply before maintenance or treatment 2 Loosening or unscrewing bolts should be done only after the pressure in the filter had been released 3 Avoi...

Page 5: ... DRAWING AND RECOMMENDED INSTALLATION Key Dimensions in mm inches 1 6 SAF C 4500 2 6 inlet butterfly valve 3 6 by pass valve option 4 6 downstream valve recommended 5 6 non return check valve option Minimum distance required for maintenance ...

Page 6: ...rd is lit 2 Flushing mode A mode in which the flushing process is in progress The motor and exhaust valve are operating according to the program 3 Continuous flushing mode It is possible to activate the self cleaning mechanism continuously by changing the switch near the timer in the control board to CONT position 4 Malfunction mode During malfunction mode the self cleaning operation is stopped th...

Page 7: ... 16 Amp fuse to the L1 L2 L3 inlet at the terminal strip in the control board b b Earth the control board 3 Power connection to the motor Connect the drive unit to the control panel by means of a 4 x 2 5 mm 12 or 14 AWG wire in flex conduct Use a long enough cable to allow removal of the drive unit and placing it near the filter for maintenance without having to disconnect it from the cable It is ...

Page 8: ...ve the used internal o ring and clean the o ring seat 8 Insert a new o ring 6 9 9 Apply some grease on the external o ring and on the shaft 10 Tighten the sealing nut 6 8 11 Re connect the drive shaft to the suction scanner shaft 12 Operate the control board and open the filter inlet valve Maintenance prior to long term cessation of filter operation The following must be done if the filter will no...

Page 9: ...bolts seats of the lid should touch the bolts seats of the filter housing 6 Open the filter inlet and outlet valves and operate the control board 7 Check proper operation of the filter Suction scanner Dismantling 1 Begin the dismantling procedure as per 1 4 in the chapter dismantling the fine screen 2 Remove the cover from the drive shaft housing 7 9 by unscrewing the wing nuts 7 11 3 Remove the S...

Page 10: ... screen 3 Attach the screens adapter seal 6 6 to its place with its flat side using some grease as adhesive material 4 Attach the flushing chamber o ring 4 1 to its place using some grease as adhesive material 5 Apply some grease on the o ring of the upper bearing 6 2 6 Insert the flushing chamber assembly into its place Use the centering pin 4 2 to locate the flange in its position 7 Tighten the ...

Page 11: ...creen 53 2074 2020 15 1 Connector 5 16 x 1 4 82 13 0682 0504 6 5 Screens Adaptor 13 2071 0020 15 2 Copper Tube 5 16 drain 82 13 0000 0050 6 6 Screens Adapter Seal 81 41 4300 3055 15 3 Connector 1 4 x 1 4 52 0100 0020 6 7 Sealing Nut External O Ring 81 41 4100 0024 16 Solenoid Valve 82 21 0024 0001 6 8 Sealing Nut 53 2074 0001 16 1 L Connector 5 16 x 1 4 82 13 0692 0504 6 9 Sealing Nut Internal O R...

Page 12: ...12 amiad filtration systems PARTS DRAWING Section 1 ...

Page 13: ...13 amiad filtration systems PARTS DRAWING Section 2 ...

Page 14: ...測試 OFF ON 電源開關 電源指示 異常指示 極限指示 排水閥 復歸 馬達指示 時間 差壓 差壓 連續 LG1 LG2 LG3 CS1 LG4 LG5 CS2 PB1 PB2 T1 CT1 14 ...

Page 15: ...480V 110V 24V 150VA TRANSFORER R2 R1 POWER SOURCE BY CUSTOMER BY CUSTOMER OPTION 15 ...

Page 16: ...T1 R1 S1 1 4HP 清洗馬達 8 7 W V U 6 5 10A T POWER SOURCE TBM 2 R 1 S NFB 1 3 4 6A NFB 2 4A NFB 3 1 3KW 泵浦 8 7 W2 V2 U2 6 5 16 ...

Page 17: ...測試 差壓信號 計時器信號 上極限 下極限 清洗馬達過載 時間 連續 異常復歸 REMOTE PAUSE REMOTE RESET 17 ...

Page 18: ...逆洗完成 計時器 計數器 排水閥 逆洗 過濾 清洗馬達正轉 清洗馬達反轉 DC24V DC24V 異常 極限指示 18 ...

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