Page 1: ...DELS 5813 0100 5813 0200 PARTS AND SERVICE MANUAL AMERICAN MACHINE FOUNDRY COMPANY CONSUME R PRODUCTS SALES DIVISION PARTS SERVICE DEPARTMENT Whiteford Road York Pennsylvania 17402 Area Code 717 848 1177 PART NO 37951 ...
Page 2: ...NG 8 SKIS AND STEERING PARTS LIST 9 DRIVE TRACK 10 DRIVE TRACK PARTS LIST 11 ENGINE ElECTRICAL AND FUEL ELEMENTS 12 Page ENGINE ELECTRICAL AND FUEL ElEMENTS PARTS LIST 13 CLUTCHES 14 TRANSMISSION 15 BLOCK AND HOOD 16 BLOCK AND HOOD PARTS LIST 17 FLYWHEEL MAGNETO AND PARTS LIST 18 CRANKSHAFT AND PARTS LIST 19 GENERATOR SOLENOID AND PARTS LIST 20 MANIFOLD MUFFLER AND PARTS LIST 21 CARBURETOR MODEL 5...
Page 3: ...e drive shaft There is a notch in each collar In sert a punch into the notch Tap the punch lightly to loosen the collar See Figure 2 9 Remove the three screws which secure the chain case cover See Figure 21 10 Remove the bolt and washer from the end of the drive shaft See Figure 3 Tap on the drive sproc kets with a hammer Tap them to the right side This will free the drive shaft from the gear shaf...
Page 4: ...rward to tighten the drive belt and move it backward to loosen the belt When adjustment is completed tighten fasteners marked A and B as shown in Figures 6 and 7 Figure 6 Figure 7 CARBURETOR ADJUSTMENTS IT IS IMPORTANT NOT TO FORCE ADJUSTMENTS INTO SEATS The sing le carburetor used is a Tillotson Model HR Carburetor For best results the engine should be warm when fina l carburetor adjustments are ...
Page 5: ... adjust ment screw and readjust to open throttle Figure 9 REPAIRMAN S REFERENCE WIRING DIAGRAM The wiring diagram shown here is a technical ex planation of the circuitry on this unit It is intended for use by repairman or owners capable of reading and using wiring diagrams The various component parts have been labeled See your Service Dealer for part numbers price and ordering NOTE ALL WI RES ARE ...
Page 6: ... 72 52 7JJ 22 35 29 4 51 L 1 68 Q 9 u 4 5 30t 0 J l 64 53 80 81 tt 82 I II 1 59 O U 79 L 11 u I 666 Y I I If I 87 7 57 63 60 83 7847 1 I I 7 8 y e 84 _ __ Q 17 0 ll 26 95 w 25 u r s _ o s 26 J j 12 90t l 18 15 2 26 U I _ y flI 14 Y 91 82 3 67 6 1 24 26 r e I 27 I I 26 0 26 1 28 10 I I 32 58 5 4 2 I 22 _A J 94 69 21 R J 21 17 50 FIGURE 1 u u u ...
Page 7: ... 21 120394 5 16 Washer 69 31763 Rubber Strip 22 125680 1 20 x Truss Hd Mach Sc 70 30365 Support Angle 23 120854 1 4 20 x Hex Hd Sc 71 30488 Hose Clamp 24 30275 3 16 x Pop Rivet 72 132911 No 10 32 x Rd Hd Sc 25 457509 No 10 24 Lock Nut 73 32331 Clutch Guard 26 997314 1 4 20 Lock Nut 74 30605 Plastic Hood Trim 27 120691 No 10 24 x 11 4 Flat Hd Sc 75 30272 Hinge 28 30402 Shaft 76 30171 J Bolt 29 3027...
Page 8: ...LER SNOWMOBILE 37 26 f 5 o 0 0 50 I 3 62 43 48 44 J 29 39 d 47 32 21 69 STEERING SKIS FRAME AND TOP DRIVE ELEMENTS For Parts List See Page 9 ALL UNNUMBERED PARTS INTER CHANGEABLE WITH OPPOSITE SIDE FIGURE 2 8 41 49 ...
Page 9: ... 32 Lock Nut 24 Slotted Nut 49 995339 No 8 32 x Socket Hd Sc Ski and Wear Rod Assy Grease Fitting Spacer Bushing Hand Grip Spring Pivot Pin 3 32 x 3 Cotter Key 50 32466 Main Frame Assy 51 32456 Steering Handle Column Assy 52 181652 24 x 3 Hex Hd Sc 53 9415106 30 Lock Nut 54 181650 24 x 2 1 2 Hex Hd Sc 55 120638 5 16 Lock Washer Brake Spring Bracket 56 32478 Lever Assy Spring Spindle Bolt 16 x 1 He...
Page 10: ...LT AND LOWER DRIVE ELEMENTS 27 43 2 W_ 1 5 15 5 54 J 3 10 13 B h J 1 2 Ih 32 12 r 18 _ W 5 52 39 cr 26 11 a Q 3 12 j 34 1 u 21 ____ e 31 45 I FIGURE 3 u 14 For Parts List See Page 11 All UNNUMBERED PARTS INTER CHANGEABLE WITH OPPOSITE SIDE u ...
Page 11: ...y 5 16 24 x 3 Hex Hd Sc 40 30577 Drive Sprocket Assy Consists of 5 16 Washer 24 27 28 43 44 45 46 47 Short Hinge Wire 41 998010 5 16 18 x 3 4 Carriage Bolt 5 16 18 Lock Nut 42 120638 5 16 Split Lock Washer Belt Adjust Angle Assy R H 43 30523 Plate Belt Adjust Angle Assy L H 44 30524 Hub Rear Support Arm Assy R H 45 998503 5 16 18 x 5 16 Set Sc Rear Support Arm Assy L H 46 121887 1 4 20 x Hex Hd Sc...
Page 12: ...l 46 tr 9 lJ aD 1 ooa 3 39 40 t 0 9 35 36 35 4 46 LY 27 U 26 28 5 51 24 23 49 e 47 52 18 etl q 2 224 Sl 57 56 57 FIGURE 4 12 12 7 12 For Parts List See Page 13 ALL UNNUMBERED PARTS INTER CHANGEABLE WITH OPPOSITE SIDE 4 34 37 0j 0 43 46 t 44 41 a 1 I 42 6 20 1 6 16 o 25 ...
Page 13: ...arbu retor Adapter Arm Assy W iring Clip 41 32483 Battery Hold Down Assy Lead Wire Battery to Solenoid 42 32481 Battery Hold Down Rod Lead Wire Regu lator to Ground 43 126 177 1 4 1 20 Wing Nut Lead Wire Regulator to Gen 1 44 120386 1 4 1 Washer Lead Wire Solenoid to Regulator 45 Engine See Footnote Below Lead Wire Regulatorto Generator 46 120380 1 4 1 Lock Washer 1 24 x 11 4 1 Hex Hd Sc 47 32443 ...
Page 14: ...Y 6 37961 BRG ASSY 7 37962 8 37911 9 37963 37916 o MODEL 880 DRIVEN PULLEY MODEL 5813 ASSEMBLY NO 30392 Driven Pulley 1 bore QTY KEY PART NO NUMBER FIXED FACE AND HUB ASSEMBLY MOVABLE FACE ASSEMBLY SPRING 4 37965 5 37966 CD DESCRIPTION SPRING Compression BEARING Outboard s l ide MOVABLE FACE AND TORQUE BELL HOUSING ASSEMBLY REPLACEMENT KIT Levers CD DESCRIPTION SPRING Cup RING Retaining QTY CUP QT...
Page 15: ... 31860 Bronze Bearing 46 32770 Ball Bearing Lock Collar 47 31859 Ball Bearing Flanget 48 32771 Gasket Top Cover 49 31849 Gasket Bottom Cover 50 31856 Gasket Flanget 51 31838 0 Ring Flanget 52 31844 0 Ring Chain Adjustment 53 31840 Seal Input Shaft 54 31841 Description Seal Sh ifter Shaft Dust Cover for Taper Bearing Shift Lever Shifter Lever Fulcrum Sh ifter Lever Knob Sh ifter Shoe Clip Chain Adi...
Page 16: ...2 3 4 l 5 6 7 8 9 10 11 12 13 1 B LOCK AN D HOOD _ 38 _r 41 37 i t 16 36 35 j 39 40 34 28 EI 27 1 13 L 14 y 18 ...
Page 17: ...r sh roud 1 CLAMP Groundw i re 1 WASH ER Insul ating 1 SCREW Connection ciamp 1 SHIELD Cylinde r 1 TERM INAL Ign it ion cab 1e 2 SPARK PLUG BOSCH M225 Tl 2 CYLINDER HEA D 2 GASKET Cylinder head 2 CYLINDER 2 GASKET Cylinder base 2 SCREW Crankcase 1 LOCKWASHER 4 NUT Crankcase 4 STUD Cylinder 2 CRANKCASE ASSEMBLY 1 ROLL PIN 2 IMPULSE TUBE 1 O RING Crankcase 1 STUD Crankcase 2 LOCKWASHER 10 NUT Crankc...
Page 18: ...LYWHEE L I 13 DIN7976 Bz 4 8x19 SCREW Fan mounting 6 14 DIN84 SS MSxlS SCREW Armature plate 2 IS DINI37 AS LOCKWASHER 2 16 DIN433 St S 3x10 WASHER Plain 2 17 787xl61 BUSHING Ignition cable 2 1 18 143xl60 SHEATH Insulating I 19 141x234 IGNITION CABLE Cyl inder 2 I 20 DIN84 S S M6x12 SCREW Flywheel magneto 4 21 DINI37 A6 LOCKWASHER 4 22 787xl60 BUSHING Ignition cable I I 23 141x23S IGNITION CABLE Cy...
Page 19: ... PISTON ASSEMBLY 0 25 MM OS 2 PISTON ASSEMBLY 0 50 MM OS 2 PISTON ASSEMBLY 0 75 MM OS 2 PISTON ASSEMBLY 1 00 MM OS 2 RETAINING RING Piston pi n 4 PISTON RING Standard 6 PISTON RING 0 25 MM OS 6 PISTON RING 0 50 MM OS 6 PISTON RING 0 75 MM OS 6 PISTON RING 1 00 MM OS 6 PISTON PIN 2 SCREW Rope sta rter sheave 2 LOCKWASHER 2 SHEAVE Rope starte r 1 STARTING ROPE ASSEMBLY 1 OIL SEAL Crankshaft TO and 2...
Page 20: ...8 4 WASHER Plain 2 5 1552x603 STRAP Starter generato r 1 6 DIN933 5D M8x25 belt adj ustment SCREW Adjus ting strap 1 7 DIN934 5S Ml0 NUT Starter generator 2 8 DIN137 Al0 LOCKWASHER 2 9 112x93 STUD Starter generator 1 10 221x149 DRIVEN PULLEY Starter 1 11 332x52 generato r BELT Starter generato r 1 12 9448x34 VOLTAGE REGULATOR ASSEMBLY 1 13 889x215 SPACER Starter generator 1 14 1552x604 SUPPORT BRA...
Page 21: ...N934 M8 Liaton NUT Muffler strap 6 5 DIN939 5D M8x18 STUD Exhaust pipe 4 6 9003x485 PIPE NIPPLE Muffler 2 7 759x182 GASKET Muffler pipe nipple 2 8 73x142 GASKET Intake manifold 2 9 903x30l INTAKE MAN IFOLD 1 10 DIN939 5D MBx25 STUD Intake manifold 4 11 DIN137 AB LOCKWASHER 6 12 DIN934 5S MB NUT Intake manifold 6 13 DIN939 5D MBx22 STUD Intake manifold 2 14 DIN137 A6 LOCKWASHER 2 15 DIN933 5S M6x15...
Page 22: ...utter Choke Shut t er Screw Lockwasher 2 Choke Wire Con ectio n Choke Wire Co nectio Ret Clip Choke Wire Ret Screw Diapl lragm Gasket Diaphragm Diap lragm Cover Economiser C eck Ba11 Flange Gas e t Fuel Pu G s et Fuel Pu 7IP Dia rag 1 Pu sc Fuel Pump Dia lragm Va ve Fuel Pump So y Fuel Pump Body Screw Lockwas er 6 Fuel Strainer Scree Fuel StraL1 er Cover Gasket F el Strainer Cover uel Strainer Cov...
Page 23: ...to the polished wearing surfaces on pistons rings cylinders bearings etc Running in period The various wearing surfaces on pistons rings cylinders bearings etc in a new engine have not been glazed as they will be with continued operation and it is in this period of R UNNING IN that special care must be exercised otherwise the highly desired glaze will not be obtained A newyvearing surface that has...
Page 24: ...Every 200 hours of running a Repeat procedures as mentioned under paragraph 2 a b c d Every 100 hours of running b Breaker points adjustments Magnetos are properly adjusted and timed before leaving the factory The breaker point gap of BOSCH type 0204402001 should have an opening of 015 inch at full separation If the spark become s weak afte r continued operation it maybe necessary to re adjust the...
Page 25: ...een out of use for some time Loose spark plug or broken spark plug In this case a hissing noise will be heard in cranking engine due to escaping gas mixture on compression stroke Damaged cylinder head gasket or loose cylinder head This will likewise cause hissing noise on compression stroke Piston rings stuck in piston due to carbon accumulation If rings are stuck very tight this will necessitate ...
Page 26: ...ion 6 Engine stops Fuel tank empty Water dirt or gum in gasoline Gasoline vaporized in fuel lines due to excessive heat around engine Air vent hole in fuel tank cap plugged Engine scored or stuck due to lack of oil 26 ...
Page 27: ... sprockets drive shaft 3 Hours 7 Remove and replace traction belt I Hours 8 Remove and replace idler shaft or bearing Hour 9 Remove and replace rear support arms Hour 10 Remove and replace fuel tank 5 Hours II Remove and replace rear seat support Hour 12 Remove and replace hood 2 Hours C 13 Remove and replace throttle cable 1 Hour 2 14 Remove and replace brake cable 1 Hour 2 15 Remove and replace ...
