Ametek LMM01 Original Operating Instructions Download Page 1

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 SPECTROCHECK  

Stationary metal analyzer 

Original operating instructions 

Summary of Contents for LMM01

Page 1: ...erden M glicherweise wurde die Datei verschoben umbenannt oder gel scht Stellen Sie sicher dass die Verkn pfung auf die korrekte Datei und den korrekten Speicherort zeigt SPECTROCHECK Stationary metal...

Page 2: ...Das verkn pfte Bild kann nicht angezeigt werden M glicherweise wurde die Datei verschoben umbenannt oder gel scht Stellen Sie sicher korrekte Datei und den korrekten Speicherort zeigt...

Page 3: ...ace requirements 15 5 2 Storage 16 5 3 Gas supply 16 6 Initial start up 17 6 1 Preparation of the instrument 17 7 Operation 18 7 1 Switching the instrument on 18 7 2 Switching the instrument off 19 7...

Page 4: ...filter cartridges 30 8 4 1 Replacing the dry filter cartridge 30 8 4 2 Checking changing the water in the wet filter cartridge 31 8 5 Replacing the air filter 32 8 6 Replacing the ICALisation sample 3...

Page 5: ...nician who was not authorized by SPECTRO initiated the first start up of the instrument you are not familiar with the instrument or you have little experience with optical emission spectrometers sampl...

Page 6: ...In this process the released atoms and ions are excited and emit light This light is directed into the optical systems and measured using CCD technology Calibration data are already stored in the inst...

Page 7: ...Description of instrument SPECTROCHECK 07 05 2015 7 2 3 Overview 2 3 1 Instrument front No Component No Component 1 Monitor 3 Sample clamp 2 Spark stand 4 Dust filter cartridges 3 2 4 1...

Page 8: ...Description of instrument 8 SPECTROCHECK 07 05 2015 2 3 2 Connections back No Component No Component 1 Air filter housing 3 Monitor keyboard connection 2 Argon connection 4 Power connection 1 2 3 4...

Page 9: ...2015 9 2 3 3 Spark stand No Component No Component 1 Outlet to filter system 5 Spark stand plate 2 Sample clamp 6 Spark stand orifice 3 Contact movable 7 Electrode underneath spark stand plate 4 Locki...

Page 10: ...ting instructions and on the instrument If required additional important information is available in connection with these symbols Caution Risk of injury and health hazard Caution High voltage Caution...

Page 11: ...ufacturer is mandatory All maintenance activities must be recorded This will maintain the operational safety of the instrument Never tamper with the safety devices If it is suspected that a safety dev...

Page 12: ...risks This instrument has been manufactured in accordance the latest state of the art technology Nevertheless a residual risk cannot be completely excluded Caution Risk of injury and health hazard Th...

Page 13: ...grees Never touch the electrode with your bare hands even after shutting down the instrument Always use pliers Caution UV radiation The arc on the spark stand generates UV radiation Use the appropriat...

Page 14: ...bs Power supply 95 240 V 50 60 Hz Output during measurement maximum 400 VA Power during stand by 200 VA Fuse 16 A slow blow Operating range permissible ambient temperature 10 C 35 C 50 F 95 F Air humi...

Page 15: ...lation All connections are located at the back panel The instrument must be accessible from the front and from both sides for maintenance purposes Set up the instrument accordingly Sufficient space sh...

Page 16: ...pply line The instrument requires a supply of argon A suitable pressure reducer is required for the argon supply bottles or liquid gas tank Adjustable output pressure 0 10 bar A maximum argon inlet pr...

Page 17: ...detailed description on how to proceed during the initial start up 6 1 Preparation of the instrument Before switching on the instrument proceed as follows 1 Check the filling level of the wet filter c...

Page 18: ...e instrument was disconnected from the power supply and or removed from the argon supply for some time due to transport storage stabilization may require a longer period of time after switching the in...

Page 19: ...ime after switching the instrument on In this case additional important information can be found in SPECTROCHECK Instructions F1 Help To switch off the instrument proceed as follows 1 Exit the spectro...

Page 20: ...clamp Never tamper with the sample clamp Caution Risk of burns A sample can get hot if it is measured several times Touch the sample only after is has sufficiently cooled Caution UV radiation The arc...

Page 21: ...e to verify the safety precautions The measurement is now prepared ICALization of the measuring device ICAL A reference sample is measured 4 times to perform an ICALization The average values of these...

Page 22: ...easurement The measurement is fully automated The measurement is finished automatically The measurement results are displayed on the screen 5 Perform further measurements if required Brush the electro...

Page 23: ...the number of measurements taken during normal use of the instrument If the instrument is used very little or intensively the respective defaults should be adjusted accordingly The following maintena...

Page 24: ...tory The sparking process soils the spark stand with a black precipitate metal condensate This metal condensate may create a conductive connection between the electrode and the wall of the spark stand...

Page 25: ...To remove and clean the spark stand plate proceed as follows 1 Unscrew the four fasteners 1 and remove the spark stand plate 2 Use a dry grease free cloth to clean both sides of the spark stand plate...

Page 26: ...t head screw 2 using the provided screwdriver A spring is located underneath the electrode 1 In order to prevent the spring from pushing out the electrode and preventing the spring itself from popping...

Page 27: ...the spark stand plate 2 Remove the screw from the accessories 3 Screw it into the spark stand insert 1 4 Lift the insert and pull it out 5 Use a dry grease free cloth to clean the spark stand insert t...

Page 28: ...nd carefully blow out the exhaust hose 4 Clean the connector 2 on the spark stand 5 Use a cloth to clean the surface of the spark stand body 6 Reinstall the components Place the mica washer onto the i...

Page 29: ...ollowing steps 1 Use the spacer 2 to set the gap of the electrode 2 Press the spacer into the opening 1 of the spark stand plate The electrode is pushed to its correct position 3 Fix the electrode at...

Page 30: ...e is no ignition source nearby Open the filter cartridge only when the cartridge it is cold Protective gloves and safety glasses must be worn when cleaning the spark stand or when changing the filter...

Page 31: ...k the water level inside the filter cartridge The filter cartridge must be filled half with water 1 Min filling level 50 max filling level 75 The water must be clean 2 To refill hold the filter cartri...

Page 32: ...the filter holder 1 then pull it back 2 Remove the old filter 3 Install the new filter First carefully install the mat with the rounded edges Subsequently place the square mat on top 4 In order to in...

Page 33: ...he ICALisation sample is almost used up you have to procure a replacement The new ICALisation sample has a composition which is different from that of the original sample The intensities of the new sa...

Page 34: ...optical system Is shown in red as soon as the optimum temperature of the optical system is outside the temperature range Sample Clamp up The sample clamp is not folded down or a conductive contact wi...

Page 35: ...ifice The dry filter cartridge is blocked The argon outlet exhaust is clogged with condensate Replace the filter cartridge see page 30 Clean the spark stand including the argon outlet The temperature...

Page 36: ...site at www spectro com Use only genuine spare parts for repairing the instrument The use of non genuine spare parts will make the CE Declaration of Conformity null and void Excepted are spare parts f...

Page 37: ...nd the CE mark attached to the equipment loose their validity All notices and information printed for the user in the operation manual must be followed Designation of machine SPECTROCHECK Model LMM01...

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