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Ametek Chandler Engineering 8040D10 Instruction Manual Download Page 1

INSTRUCTION MANUAL 

MODEL 8040D10 

PRESSURIZED CONSISTOMETER 

 

 Revision P 

–

 April 2015 

P/N: 08-0415 

 

S/N: ___________

 

Поставщик: ЗАО “ТЕХИМПОРТ”

Адрес: 614007, г. Пермь, ул. 25 Октября 72, офис 40

Телефон: +7 (342) 262-85-56

Факс: +7 (342) 262-85-60

email: [email protected]

www.techimport.ru

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Summary of Contents for Chandler Engineering 8040D10

Page 1: ...2015 P N 08 0415 S N ___________ Поставщик ЗАО ТЕХИМПОРТ Адрес 614007 г Пермь ул 25 Октября 72 офис 40 Телефон 7 342 262 85 56 Факс 7 342 262 85 60 email office techimport ru www techimport ru Ìi ÊÜ Ì ÊÌ iÊ i ÊÛiÀÃ Ê vÊ v ÝÊ À Ê Ê Ì ÀÊ ÊÀi ÛiÊÌ ÃÊ Ì Vi ÊÛ Ã Ì Ê ÜÜÜ Vi V ÉÕ V Ì ...

Page 2: ... or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein This publication contains the following trademarks and or registered trademarks for AMETEK and CHANDLER ENGINEERING These trademarks or registered trademarks and stylized logos are all owned by AMETEK Inc All other company product and service names and logos are trademarks or servi...

Page 3: ...the Instrument for a Test 2 1 Configuring the Consistency Display 2 1 Programming the Temperature and Pressure Controllers 2 1 API Slurry Cup Preparation 2 1 Running a Test 2 3 After the Test is Complete 2 5 Cooling the Cylinder 2 5 Section 3 Maintenance 3 1 After Every Test 3 1 Pressure Cylinder 3 1 Potentiometer Mechanism 3 1 Slurry Cup 3 1 Thermocouple Slurry Cup 3 1 Monthly 3 2 Potentiometer M...

Page 4: ... 3 5 Air Operated Valve 3 5 Annually 3 5 Pump 3 5 Reservoir 3 5 Heater 3 5 Thermocouples Slurry Cup and Cylinder and Temperature Controller 3 6 Section 4 Troubleshooting 4 1 Section 5 Replacement Parts 5 1 Section 6 Drawings and Schematics 6 1 ...

Page 5: ...are contained in the Specification Description of Apparatus The Pressurized Consistometer incorporates a rotating cylindrical Slurry Cup equipped with a stationary paddle assembly enclosed in a pressure chamber designed for a working pressure of 275 MPa 40 000 psi at a maximum temperature of 315 C 600 F An air operated hydraulic pump generates pressure to the cylinder assembly The hydraulic system...

Page 6: ...e rotating force of the paddle Rotational force is proportional to consistency of the cement slurry The chart recorder is configured at the factory and will be ready for use at power up A manual has been enclosed for your reference The Bearden unit indicator is pre configured at the factory to alarm at 100 Bc The alarms control four items First an audible alarm is triggered second the heater curre...

Page 7: ...nge 0 100 Bc Bearden Units Pressurizing Medium White Mineral Oil Mechanical and Electrical Input Voltage 240 VAC 15 50 60 Hz Input Power 7 5 kva Heater Wattage 5 000 watts Shipping Dimensions and Weight Dimensions Weight In cm lbs Kg Model 8040D10 56 x 38 x 75 142 x 96 x 190 2400 1090 Environment and Utility Operating Temperature 40 to 120 F 0 to 50 C Compressed Air 75 to 125 psi 517 to 862 kPa Co...

Page 8: ...P 4 PREFACE This page is intentionally left blank ...

Page 9: ...s The water and air hose may be cut to length and the appropriate barbed fittings inserted into the hose and clamped into place Caution The laboratory electrical power wiring must be capable of a 50 ampere load and comply with local electrical codes The instrument must be securely connected to an appropriate earth ground The ground wire must have a larger diameter than that of the supply voltage c...

Page 10: ... supplied twist on power connectors to the receptacles at the rear of the unit 2 Connect the power plugs to an appropriately rated power source and receptacle For user safety a power plug and mating receptacle are required Note This receptacle MUST be properly grounded ...

Page 11: ...ltiple profiles P1 to P4 can be stored in the device The shortcut keys EZ1 and EZ2 are factory configured to start and stop profile P1 The 5270 DACS software also utilizes P1 when a profile is downloaded to the controller for an automated test Press the Up or Down keys to select P1 3 Press the Advance Key to move to the first step 4 Press the Up or Down keys to move through and select the step typ...

Page 12: ...ragm backup plate onto the paddle assembly The diaphragm should be oriented so that the larger brass piece is at the top 3 Slide the shear pin assembly onto the paddle shaft Place the potentiometer mechanism on the paddle shaft until it seats Using an Allen wrench align the shear pin assembly into the bottom of the potentiometer mechanism and tighten the set screw to secure it in place Remove the ...

Page 13: ...e and add cement through the hole if required 11 Grease the plug and replace 12 Rinse the exterior surfaces of the slurry cup Running a Test Air pressure temperature and oil viscosity will all have a significant effect on the time required to fill and drain the cylinder Optimum air pressure is 100 psi For example with a 60 psi air supply your fill time will be doubled and the drain time tripled ov...

Page 14: ...ng the threads or plug handles 6 Slide the thermocouple through the test cell plug into the slurry cup paddle shaft Start the threads of the sealing gland into the test cell plug but do not tighten the thermocouple at this time Verify that the thermocouple is plugged in 7 Next fill the test cell with oil To accomplish this close the Pressure Release Valve turn the CYLINDER control switch to the FI...

Page 15: ...out immediately because further hardening of the slurry can result in damage to the Slurry Cup Paddle 1 Set the Cool switch to ON manual control in order to turn on the cooling water 2 Set the Pump switch to MANUAL in order to circulate and cool the oil 3 Allow the cylinder to cool to 190º F or less before continuing to the next step 4 Open the T handled manual pressure release valve to relieve pr...

Page 16: ...ylinder and remove the Slurry Cup The Cup should be immersed immediately in a container of cold water after which the slurry should be removed from the Cup 14 Prior to starting a new test clean the Slurry Cup thoroughly and recoat it with grease Also disassemble and clean the Diaphragm Hub and apply grease liberally to the hub O rings ...

Page 17: ...t sediment from the contact springs resistor and exterior surfaces Rinse the assembly thoroughly with water Apply a light coat of mineral oil to the resistor surface and bearings to prevent oxidation Slurry Cup 1 All components of the slurry cup must be cleaned and inspected thoroughly after every test to ensure proper operation of the consistometer 2 Inspect the plug for any wear such as dishing ...

Page 18: ... and maintains contact with the Resistor from Contact Strip to Contact Strip with no dragging If necessary adjust the arm by bending it up or down 7 Adjust the position of the Stop Arm on the Center Shaft in order to obtain strip to strip travel of the Contact Arm All set screws must be tight 8 Replace the Shaft Bearing Retainer 9 Calibrate the Potentiometer Calibration Spring Replacement 1 Remove...

Page 19: ...front panel The radius of the potentiometer mechanism is 5 2 centimeters and is multiplied by the total weight on the hanger to obtain gram centimeter torque Slurry consistency is expressed in Bearden units where 100 Bc is equivalent to the spring deflection observed with 2080 gcm of torque 400 grams weight using the Weight Loaded Calibration Device For further calibration details refer to API Spe...

Page 20: ...st achieved using an ultrasonic bath filled with a citric acid solution Thermocouple and Temperature Control System API specs require that the temperature measuring system be verified for accuracy monthly No equipment is supplied with the unit for performing these tests Review your API specs for details and contact Chandler Engineering Three Months Oil Filter The mineral oil in the reservoir shoul...

Page 21: ... Replace the packing gland locking device Annually Replace the High Pressure Filter Cylinder Pressure Release Valve Air to Cylinder Valve and Rupture Disk Pump Chandler Engineering recommends that the pump valve body be disassembled cleaned and rebuilt by our service department Reservoir Chandler Engineering recommends that the reservoir be removed cleaned out and flushed by our service department...

Page 22: ...d Temperature Controller Our service department can perform a calibration procedure using specialized instrumentation to assure that temperature drift and inaccuracies as a result of time and usage are compensated for in order to keep your instrument compliant with API specs ...

Page 23: ... Valve Disassemble replace needle seat Pump Maintenance performed by qualified factory service technician Pressure Gauge Calibration Drive Motor Set Speed Temp Controller Thermocouple Inspect Calibration Calibrated by qualified factory service technician Timer Calibration Heater Tested by qualified factory service technician Reservoir Clean out by qualified factory service technician Rupture Disk ...

Page 24: ...3 8 MAINTENANCE OF CONSISTOMETER This page is intentionally left blank ...

Page 25: ... Defective thermocouple Broken or corroded rusted terminal Solutions Check all thermocouple wiring and components Replace thermocouple wiring Replace thermocouple Drive motor inoperative Causes Blown fuse Defective motor or controller Wiring Defective switch Recorder not initialized Heater system inoperative No voltage at heater blown fuse Defective switch Open heater circuit Heater shorted to gro...

Page 26: ... plug and clean lube replace seal per maintenance instructions Contact Chandler Engineering service department for pump rebuild Plug jammed in cylinder Causes Failure to lubricate threads Foreign matter in seal ring Plug was over tightened Solutions Cool down plug and unscrew by striking handles with rubber mallet See cylinder maintenance section Pressure will not bleed off Causes Cement or other ...

Page 27: ...ech has disengaged from the drive bar and or is no longer touching the contact pins Pot mech bearings are contaminated with cement refer to maintenance instructions Set screw on pot mech drive shaft is loose Shear pin has broken Solutions Service pot mech per maintenance instructions Remove pot mech check contact pin tabs and re insert properly into cylinder Symptom Meter jumps to 10 Contact pins ...

Page 28: ...4 4 TROUBLESHOOTING This page is intentionally left blank ...

Page 29: ... Resistor Potentiometer 07 0059 Collar Spring 07 0060 Arm Contact Pot Mech 07 0064 Spring Calibration 07 0065 Adjuster Spring 07 0182 Support Slurry Cup 07 0183 Wrench Slurry Cup 07 0216 Insulator 07 0405 Clamp Spring Adjuster 07 0423 Jack Assy Removal 07 0430 Wrench Spanner 07 0454 Gasket Heater 07 0536 Ring Diaphragm Packing 07 0537 Cap Hub 07 0538 Hub 07 0539 Potentiometer Mechanism Ass y 07 06...

Page 30: ...3A C08964 Element Oil Filter Includes P 1757 Gasket C09762 Viton O ring Cylinder C10062 Mallet Rubber Dead Blow C13800 Fuse 30A H 43 101 Nut P 0001 Bearing Shaft P 0007 Bearing Frame P 0061 O Ring P 0284 Regulator P 0317 Valve Solenoid P 0397 Wrench Hex 1 8 P 0471 Drain Pan P 0779 Wrench Hex 5 32 P 0844 Pin Shear Shaft Drive Assembly P 0860 Pin Roll Paddle P 1080 O Ring Cylinder Metal P 1454 Pin R...

Page 31: ...TS 5 3 8040 REPL_PARTS REV A Part Number Description P 3331 Motor Gear P 3517 Valve Angle 60 000 PSI SST 3 8 To ensure correct part replacement always specify Model and Serial Number of instrument when ordering or corresponding ...

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Page 33: ...meter Mechanism 07 1086 Filter Assembly 08 0045 Slurry Cup 08 0174 Swivel Arm Assembly 08 0229 Assembly Magnetic Drive 08 0280 Cylinder Assembly 08 0280 CP Cylinder Assembly ChanProbe 08 0412 Piping Schematic 08 0413 Wiring Diagram 08 0414 Panel Layout 7222 UEP Electrical Panel 7222 UEP 0030 Electrical Panel Wiring CP162 07 0505 01 Assembly Potentiometer Calibrating Device ...

Page 34: ...6 2 SECTION 6 DRAWINGS AND SCHEMATICS 8040 DWGS REV A This page is intentionally left blank ...

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Page 36: ... E F E F ITEM ENGR SCALE 1 1 SHEET 1 of 1 63 0 005 0 010 0 030 3 PLACE 2 PLACE 1 PLACE ANGLES SURF FINISH TOLERANCES DIMENSIONS IN INCHES UNLESS OTHERWISE SPECIFIED DATE APPROVALS DRAWN CHECKED USED ON BREAK SHARP EDGES DEBURR NEXT ASSY MATERIAL SPEC DESCRIPTION 02 01 04 03 QTY REQD PART NUMBER PARTS LIST CHANDLER ENGINEERING 1 2 1 REV DWG NO TITLE SIZE COPYRIGHT BY CHANDLER ENGINEERING COMPANY LL...

Page 37: ...ND THE DRAWINGS AND TECHNICAL DATA CONTAINED HEREON ARE THE PROPERTY OF CHANDLER ENGINEERING COMPANY LLC REPRODUCTION OR DISSEMINATION IN ANY FORM EXCEPT AS EXPRESSLY AUTHORIZED BY THE OWNER IS FORBIDDEN THE HOLDER AGREES TO RETURN THE DOCUMENT TO THE OWNER ON DEMAND COPYRIGHT BY CHANDLER ENGINEERING 8 JJM NOTES F MAXIMUM WORKING PRESSURE 40000 PSIG AT 600 REV ECN T6415 CHANGED TORQUE FROM 25 FT L...

Page 38: ... 1 14 07 0037 COLLAR 1 15 08 0049 SHAFT PADDLE 1 16 P 0061 ORING 2 17 07 0536 PACKING RING 1 18 07 0537 HUB CAP 1 19 07 0045 DISK DRIVE SHAFT 1 20 07 0046 DRIVE SHAFT BAR 1 SECTION B B SCALE 4 1 2 1 APPLICATION D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E F E F ENGR 1 8 SCALE SHEET 1 of 2 CUP SLURRY ASSY D 63 CHANDLER ENGINEERING 1 2 0 005 0 010 0 030 3 PLACE 2 PLACE 1 PLACE ANGLES SURF FINIS...

Page 39: ...ON 02 01 04 03 QTY REQD PART NUMBER PARTS LIST REV DWG NO TITLE SIZE S O NO THIS DOCUMENT AND THE DRAWINGS AND TECHNICAL DATA CONTAINED HEREON ARE THE PROPERTY OF CHANDLER ENGINEERING COMPANY L L C REPRODUCTION OR DISSEMINATION IN ANY FORM EXCEPT AS EXPRESSLY AUTHORIZED BY THE OWNER IS FORBIDDEN THE HOLDER AGREES TO RETURN THIS DOCUMENT TO THE OWNER ON DEMAND COPYRIGHT BY CHANDLER ENGINEERING COMP...

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Page 48: ...3206 STANDOFF 6 32x1 25 F F 25 HEX AL 4 36 H 6001 WSHR LOCK SS 6 4 37 H 6009 SCREW BHMS SS 6 32 X 0 25 4 38 C15518 CONTROLLER 1 8 1IP 2TRIAC 485 1 39 07 1613 HARNESS WIRING 7222 UEP 1 40 C13256 SWITCH RCKR PNL NEON RED 250VAC 2 42 H 8011 SCREW BHMS SS 8 32X0 375 6 43 C13979 FILTER POWER LINE 10A 250VAC 1 44 103296 RECORDER DIGITAL ASSY 1 45 C01472 RES 100K 1 4W 5 1 46 43098 00 SCREW SHCS SS 8 32X0...

Page 49: ...HIS DOCUMENT TO THE OWNER ON DEMAND E F E F SCALE SIZE TITLE SHEET REV NEXT ASSY APPLICATION USED ON ENGR CHECKED DRAWN APPROVALS DATE UNLESS OTHERWISE SPECIFIED DIMENSIONS IN INCHES TOLERANCES SURF FINISH ANGLES 1 PLACE 2 PLACE 3 PLACE 0 030 0 010 0 005 1 2 CHANDLER ENGINEERING 32 2 of 2 1 4 BREAK SHARP EDGES DEBURR TITLE BLOCK REV 2 0 F C DWG NO ELECTRICAL PANEL CONSISTOMETER TRB 4 12 10 JS 4 26...

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