AMETEK/PRESTOLITE POWER 500882-001 Owner'S Manual Download Page 1

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OWNER’S MANUAL 193111-078

Revised May 13, 2011

IMPORTANT: Read these instructions before installing, operating, or
servicing this system.

Multi-Range

Silicon Diode Ferroresonant

Transformer type

Battery Charger

. 500882-001

. 500883-001

DO NOT DESTROY

AMETEK/PRESTOLITE POWER , TROY, OHIO 45373-1099, U.S.A.

Specifications covered by this manual:

Summary of Contents for 500882-001

Page 1: ...instructions before installing operating or servicing this system Multi Range Silicon Diode Ferroresonant Transformer type Battery Charger 500882 001 500883 001 DO NOT DESTROY AMETEK PRESTOLITE POWER...

Page 2: ...ructed in Maintenance section of this manual Replace any precautionary or instruction label that cannot be easily read Table of Contents SAFETY INSTRUCTIONS AND WARNINGS 1 INSTRUCTIONS 2 Receipt of Eq...

Page 3: ...e input power phase and number of cells in battery for which charger is intended The following example explains the basic model numbering arrangement Model 380 A 1 6 S 6 Number of Circuits 1 through 6...

Page 4: ...tional Electrical Code NFPA 70 and local codes A power disconnect switch must be located at the equipment Check nameplate for voltage and phase requirements If only 3 phase power is available connect...

Page 5: ...he battery If the charger is equipped with an ammeter the ammeter should not indicate current flow Always connect battery before turning charger ON F Medical And First Aid Treatment First aid faciliti...

Page 6: ...on voltage will be present on the charger output leads if the battery is disconnected before the charge is terminated CAUTION The Manual Stop switch should always be used to prematurely end a charge c...

Page 7: ...e to make a good electrical connection Connect other end of grounding conductor to the system ground If for any reason an input cable which does not in clude a grounding conductor is used the equipmen...

Page 8: ...le 250 95 Line Connections to Battery Charger Follow local code requirements if different than instructions in this manual 1 Turn charger OFF 2 Be sure charger is connected correctly for avail able li...

Page 9: ...may be modified Refer to OPTIONS chapter of this manual for details Pre operation Checks 1 Inspect charger thoroughly for damage loose screws nuts or electrical connections WARNING ELECTRICAL SHOCK H...

Page 10: ...plosion may result batteries produce explosive gases Keep sparks flame and cigarettes away Ventilate when charging in an enclosed area Always shield eyes when working near batteries Do not turn timer...

Page 11: ...LE Charging a 6 cell 450 AH battery on a 50 Amp charger set timer to approximately 13 hours and on a 75 Amp charger set timer to approximately 10 hours D On succeeding charge cycles increase or decrea...

Page 12: ...March 1 2008 4 3 193111 078 OPERATION...

Page 13: ...replaced to protect personnel from contact with hazardous voltages Lubrication None required Charging Rate Adjustment Although it is normally not required the charging rate can be adjusted to accommod...

Page 14: ...ype fuse besides the fast clearing type may cause damage to silicon diodes Silicon Diode Testing WARNING ELECTRICAL SHOCK HAZARD Before checking electrical components turn OFF and remove fuses of disc...

Page 15: ...ilar within 20 and of a relatively high value Suppressor is bad if resistance readings are infinitely high or very low Capacitor Testing 1 Heed WARNING in Silicon Diode Testing section 2 Disconnect ca...

Page 16: ...r inspection procedure Refer to Connection Schematic Diagram in the Diagrams chapter included in this manual Troubleshooting Guide Control Display not working Check line voltage Close fused disconnect...

Page 17: ...tions in Installation section Less than rated output on fully discharged battery approximately 1 2 rated output 3 phase chargers only Check input fuses one probably blown Check for either a shorted tr...

Page 18: ...ting Kit 7 1 055 Booted Alligator Clips 7 1 Portable Mounting Kit This option includes wheels and handle shipped loose Kit also includes 8 ft 2 438 m of AC cable complete with plug 50 Amp 393699 1 75...

Page 19: ...193111 078 PARTS LIST 8 1 March 1 2008 Typical A Case Shown For Parts Designation...

Page 20: ...93114 Insulator Fuse Shunt 20 392458 Bus Bar 21 193125 001 Shunt Meter 22 See Table Fuse Output 23 See Table Block Input Fuse 24 See Table Fuse Input 25 406240 001 Contactor AC Input 26 402832 003 Dio...

Page 21: ...193111 078 PARTS LIST 8 3 March 1 2008...

Page 22: ...January 15 2001 193111 078 DIAGRAMS DIAGRAMS SPECIFICATION NO DIAGRAM DIMENSIONAL OUTLINE 500882 001 398213 197203 500883 001 398213 197203 MODEL NUMBER 50A1 6M36 75A1 6M36...

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