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4

Relief Valve Service Instructions

WARNING

!

 Depressurize valve before servicing.

The relief valve may be serviced while on or off the backflow pre-

venter valve.

NOTICE

Do not use a pipe wrench to remove the relief valve assembly 

from the backflow preventer.

Relief Valve Disassembly

1.   Disconnect the relief valve hose from the elbow in the bottom 

flange cover at the swivel hose connection. Do not remove the 

elbow.

2.   If the valve is to be removed from the backflow preventer for 

service, place a screwdriver blade or flat bar across the edges 

of 2 of the hex head screws in the bottom flange cover and 

turn counterclockwise to loosen the relief valve assembly. (see 

Figure 2)

3.   Remove the 4 bottom bolts from the bottom of the relief valve 

assembly with a 

5

/

16

" socket or open-end wrench. Remove the 

bottom flange cover.

4.   Remove the piston assembly & sleeve from the relief valve body 

by placing your index fingers through the slots in the side of the 

body and pressing down on the top of the disc retainer in the 

top of the piston assembly. (See Figure 7.)

5.   Pull the piston assembly free of the body by grasping the sleeve 

and pulling down.

6.   Grip the sleeve and the piston assembly by the head of the hex 

head bolt. Pull up on the sleeve to extend the diaphragm. Slide 

the sleeve (Part #7013340) completely off of the diaphragm and 

inspect the diaphragm for tears, holes or excessive wrinkles. If 

the diaphragm is damaged, order a new piston/diaphragm as-

sembly.

Summary of Contents for Silver Bullet 4000SS Series

Page 1: ...y damage or damage to the equipment Keep this Manual for future reference You are required to consult the local building and plumbing codes prior to installation If the information in this manual is n...

Page 2: ...embly to conduct testing servicing and inspection Allow a minimum of 12 from the flood level to the bottom of the assembly 4 The 4000SS and 5000SS are not recommended for pit installa tions Where nece...

Page 3: ...clapper Figure 5B Thoroughly clean the seat area and clapper sealing surfaces of both Cam Checks Rinse Cam Checks and O rings thoroughly Inspect seats clapper sealing surfaces Cam Arms and O rings fo...

Page 4: ...o loosen the relief valve assembly see Figure 2 3 Remove the 4 bottom bolts from the bottom of the relief valve assembly with a 5 16 socket or open end wrench Remove the bottom flange cover 4 Remove t...

Page 5: ...n assembly with a rapid slap hard on the open end of the diaphragm with your cupped hand The trapped air in the diaphragm will force the diaphragm between the inside of the sleeve and the outside of t...

Page 6: ...rmal static condition Observe the pressure differential gauge If there is a decrease in the indicated value check valve No 1 is reported as leaking Test No 4 Purpose To test operation of pressure diff...

Page 7: ...to leaking outlet gate valve Weak or broken relief valve spring Shut off seat tube bound in body Plugged hydraulic hose Repair shut off valves Disassemble and replace relief valve spring Disassemble...

Page 8: ...ible for any incidental special or consequential damages including without limitation lost profits or the cost of repairing or replacing other property which is damaged if this product does not work p...

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