AMERITRON ALS-500M Instruction Manual Download Page 5

ALS-500M 

         Instruction 

Manual 

 

Written assistance is also available.  Due to time delays in processing mail, please allow a minimum of 
three weeks for a written reply.  Send questions to: Ameritron

116 Willow Road, Starkville, MS 39759 

Export Modifications 

A simple modification will allow operation on frequencies above 22 MHz.  A parts kit to make this 
modification is available by sending a written request for an 19-10600 export modification kit along 
with a copy of your valid amateur license to the Ameritron.  There is a charge for this kit. Export 
models are shipped with this modification installed and have an "X" following the serial number.  
 

INSTALLATION 

 

Location 

Do not locate this amplifier in excessively warm locations, near heater vents, or in unventilated areas 
with ambient temperatures exceeding 120 degrees Fahrenheit.  Be sure that air can circulate freely 
around and through the amplifier cabinet.  Do not obstruct the air inlet at the right front side of the 
amplifier or the outlet air holes on the lower left side of the amplifier. 
 
The best location for this amplifier is one that allows the meter to be easily read and the controls 
accessed during operation.  The length of each 13.8 volt high current cable is very important.  Every 
consideration should be given to keeping the high current battery lead lengths as short as practical. 

This 

includes the ground leads to the battery and the ground lead to the vehicle's chassis. 

 
The lengths of the remaining low current power and control cables are not critical.  The relay control 
lead can be made from any good quality two wire cable.  Low level audio type cables sold for stereo 
and VCR use are ideal for the relay connection.  The RF cables should be kept as short as practical. 

Power Requirements 

This amplifier requires 11-18 volts positive at low current (less than 4 amperes) for the control and bias 
circuits. This is a non-critical voltage. The voltage applied to the low current control line will not affect 
the performance of the amplifier if it is within the specified range.  The control line is the small red 
wire  that connects between pin 10 of the power connector and the 5 ampere fuse. 
 
The heavy RED conductors and the black battery return and chassis ground conductors must carry the 
full peak current of the amplifier. This current can reach 80 amperes on voice peaks or 40 amperes of 
average current. This large current is split between the two large RED wires leaving pins 3 and 4 of the 
power connector. The ground connections from pins 11 and 12 must also carry this current. It is 
extremely important to minimize the voltage drop across these conductors. For maximum performance, 
all of the high current leads (including the ground leads) must be kept as short as possible. 
 
The following chart gives the approximate peak voltage drop in volts per foot of a single supply wire 
with 40 amperes of current. Remember the ground wires also carry high current. This chart assumes 
that the chassis ground of the vehicle has negligible resistance, and that the negative lead to the battery 
is the same wire gauge as the positive supply leads. The chart on page 5 indicates the maximum length 
of each individual wire for full performance:  
 
 
 

Summary of Contents for ALS-500M

Page 1: ...dic Maintenance 3 Technical Assistance 3 Export Modifications 4 Installation 4 Location 4 Power Requirements 4 Fuse Holder Installation 5 Auxiliary Battery Installation 5 Grounding 6 Unibody Vehicles...

Page 2: ...impedance is monitored and the amplifier is bypassed if the bandswitch setting or the external load is incorrect 5 Current meter The ALS 500M has a DC current meter to monitor collector current 6 Off...

Page 3: ...it occurs IC 1a compares the voltage from the Power Amplifier temperature diodes to the reference voltage from the temperature sensitivity control R28 If the temperature becomes too high voltage too l...

Page 4: ...ts of reflected power the internal safety circuitry will disable the amplifier Periodic Maintenance The lack of high voltage in this unit eliminates the chance of dirt and dust causing high voltage ar...

Page 5: ...les are not critical The relay control lead can be made from any good quality two wire cable Low level audio type cables sold for stereo and VCR use are ideal for the relay connection The RF cables sh...

Page 6: ...or solder and tape all connections The plug in fuse holders and 30 ampere fuses are for the red high current power leads Do not insert any fuses until wiring is complete These holders have Teflon coat...

Page 7: ...voltage drop in the negative supply lead the body chassis of the vehicle must be securely grounded to the engine The engine block of the vehicle is almost always poorly grounded to the body of the veh...

Page 8: ...ALS 500M Instruction Manual 7...

Page 9: ...s momentarily interrupted and restored This lead can also provide a remote operate standby function This can be accomplished by connecting a remote switch in series with this lead Connecting this lead...

Page 10: ...W FM or RTTY Gradually increase the output power and observe the DC AMPERES meter The current should be around 60 to 80 amperes at full output An external watt meter should indicate 400 watts or more...

Page 11: ...C103 106 Not used C104 105 Capacitor DM15 500 pF 208 5691 D101 102 Diode 1N34A 300 0346 R101 102 Resistor 3 watt 100 ohm 103 2100 R110 Resistor Trimpot 2 5k 104 2520 R103 104 Resistor 1 2 watt 100 ohm...

Page 12: ...3 Capacitor SM15 500v 150 pF 208 5396 C231 232 Capacitor Electrolytic 25v 10 uF 203 0654 D201 202 Diode 1N4007 300 0266 HD202 8 pin header 612 0108 L201 204 Ferrite Beads 412 1599 PCB Power Amplifier...

Page 13: ...ALS 500M Instruction Manual 12...

Page 14: ...0 pF 208 6152 C313 314 Capacitor SM 19 1000v 160 pF 208 6161 C315 316 Capacitor SM 19 1000v 220 pF 208 6221 C318 Capacitor SM 19 1000v 2700 pF 208 6272 C320 Capacitor Mica 500 v 27 pF 208 5270 C321 32...

Page 15: ...ALS 500M Instruction Manual 14...

Page 16: ...Board 862 0500 1 Q401 404 Transistor MJF 3055 305 3055 Q405 Transistor 2N6564 2N5064 321 6564 R401 416 417 424 425 429 Resistor 1 4 watt 470 ohm 100 2470 R402 430 Resistor 1 4 watt 22k 100 4220 R403...

Page 17: ...ALS 500M Instruction Manual 16...

Page 18: ...RCA 600 1225 J4 Jack Power 610 5012 B1 Fan 12 volt muffin 3 410 3512 C1 4 Capacitor Ceramic Disc 25v 01 uF 200 0416 C2 3 Capacitor Ceramic Disc 25v 1 uF 200 0754 Meter 100 Amp Induction Meter 400 2500...

Page 19: ...prepaid Correct maintenance repair and use are important to obtain proper performance from this product Therefore carefully read the Instruction Manual This warranty does not apply to any defect that...

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