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CAUTION

After completing all gas connections, check each gas connection and fitting for leaks. Use a soap and water solution or a commercial leak detector 
fluid. NEVER USE MATCHES OR OPEN FLAME WHEN CHECKING FOR GAS LEAKS.

The water heater and its individual gas shut off valve must be disconnected from the gas supply piping system during any pressure testing or that 
system at test pressures in excess of 1/2 psi (14" W.C.) or 3.5kPa.

The water heater must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the 
gas supply piping system at test pressures equal to or less than 1/2 psi (l4"W.C.) or 3.5kPa.

If the gas valve is subjected to pressure exceeding 1/2 psi, the damage to the gas valve could result in an extremely 

hazardous condition. If this has occurred, the gas valve must be replaced. Contact your dealer for service. It is 

recommended that all service work be done by a qualified service agency

INSTALLATION SAFETY WARNING L.P. UNITS

Liquified petroleum (L.P.) gas is heavier than air and will remain at floor level if there is a leak. Basements, crawl spaces, closets and areas below 
ground level will serve as pockets for accumulation of leaking gas. Before lighting, sniff at floor level.
IF YOU SMELL GAS, follow applicable instructions on Front Cover or Page 21, DO NOT OPERATE APPLIANCE UNTIL LEAKAGE IS 
CORRECTED.

ANODES

This water heater is supplied with anode rods designed to extend tank life and reduce corrosion. Anodes emit a weak flow of electrical current 
through the water to protect the tank. When present in "highly active" water, a "rotten egg" odor may be produced from the gases from the anodes, 
mixing with the water. This is not the fault of the water heater. Chlorination of the water supply system should minimize this condition. (Consult 
your telephone directory for local water treatment specialists). 

REMOVAL OF AN ANODE ROD WILL VOID THE WARRANTY.

MULTIPLE HEATER INSTALLATION

INSTALLATION DIAGRAMS INSTALLATIONS WHERE HEATERS ARE MANIFOLDED.

All heaters should have approximately the same input rate. To manifold a high input heater with a low input heater will result in the lower input 
heater running excessively. It is preferable for all heaters to be the same model.
All heaters must be evenly spaced to provide identical number of turns, length and size of pipes in each manifold. This is absolutely necessary to 
insure a balanced condition to all heaters in the installation.

NEVER OPERATE AN EMPTY OR PARTIALLY FILLED WATER HEATER

DISCHARGE OF PURGED GASES

When removing purged gases from a piping system, care should be taken to not create hazardous condition, such as discharging the gases into a 
confined area or in an area which contains an ignition source.

VENT PIPE SYSTEM
The water heater must be connected to the chimney. They vent pipe from the heater to the chimney (vent connector) must be no less than the 
diameter of the drafthood outlet on the heater and should slope upward to the chimney at least 1/4 inch per linear foot.

Due to great variances in installations, unforeseeable by the manufacturer of the water heater, increased size vent connectors and pipes may be 
necessary for proper venting.

Consult your local utility. They willl aid you in determining the proper venting for your heater from the vent tables in the american National Stand-
ard Z223.I (NFPA 54) “National Fuel Gas Code”.

There are various types of vent dampers currently available. Some of these vent dampers are certified by the Canadian Standard Association Labora-
tories. The certifications apply to the vent damper device only and do not mean they are certified for use on this water heater. The use of these 
devices is not permitted by the manufacturer of this water heater.

NOTE: If the equipment room is located against an 
outside wall and the air openings communicate directly 
with the outdoors, each opening shall have a free area 
of not less than one square inch per 4,000 BTU per 
hour of the total input rating of all equipment in the 
enclosure.

Illustration for Figures 6-9 copyright by the American 
Gas Association. Used by permission of the copyright 
holder.

MECHANICAL EXHAUSTING AND FIREPLACES
the operation of air- moving devices such as exhaust 
fans, ventilation system, clothes dryers fireplaces, etc. 
can affect the proper operation of gas utilization 
equipment.
Consequently, special attention must be given to 
conditions these devices may create to avoid 
unsatisfactory operation of the equipment.

POTENTIAL HAZARDOUS 
DOWNDRAFT OPERATION
. EXHAUST FANS
. VENTILATION SYSTEM
. CLOTHES DRYERS
. FIREPLACES
. OTHERS

Figure 9

VENTING

IMPORTANT NOTICE

This water heater may be installed as a replacement with venting that met the existing codes at the time of the 

installation of the original water heater.

This water heater uses a non-direct, single-pipe vent system to remove exhaust gases created by the burning of fossil fuels. Air for combustion is 
taken from the immediate water heater location or is ducted in from the outside (see “Combustion Air Supply and Ventilation”).
This water heater must be properly vented for the removal of exhaust gases to the outside atmosphere. Correct installation of the vent pipes 
system is mandatory for the proper and efficient operation of this water heater and is an important factor in the life of the unit.

U.L. approved fuel gas and carbon monoxide (CO) detectors are recommended in all applications and should be installed using the manufacturer´s 
instructions and local codes, rules, or regulations.

Important: If you lack the necessary skills required to properly install this venting system, you should not proceed, 

but get help from a qualified service technician.

Summary of Contents for PLC 100-76

Page 1: ...e Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your ga...

Page 2: ...OUR RECEIPT TO SHOW TO THE SERVICE PERSON IF SERVICE IS REQUIRED OPERATING INSTALLATION AND SERVICE MANUAL STORAGE TYPE GAS WATER HEATER WITH FLUE DAMPER WARNING If the information in these instructio...

Page 3: ...ts Water temperature over 125 F can cause severe burns instantly or death from scalds Children disabled and elderly are at highest risk of being scalded See instruction manual before setting temperatu...

Page 4: ...d replace anode Install in location with drainage Fill tank with water before operation Be alert for thermal expansion Refer to instrucion manual for installation and service Improper installation and...

Page 5: ...EATER WITH WATER INSTALLATION CHECK LIST NATURAL GAS MODELS L P PROPANE BOTTLED GAS MODELS OUT OF FUEL EXPOSURE TO WATER INSTRUCTIONS FOR CLEANING TANK TO RETURN WATER HEATER TO OPERATION VACATION COM...

Page 6: ...E THIS MANUAL HAS BEEN PREPARED TO ACQUAINT YOU WITH THE INSTALLATION OPERATION AND MAINTENANCE OF YOUR GAS WATER HEATER AND TO PROVIDE IMPORTANT SAFETY INFORMATION WE URGE YOU TO READ ALL INSTRUCTION...

Page 7: ...ion adjustment alteration service or maintenance can cause injury or property damage Refer to this manual For assistance or additional information consult a qualified installer service agency or the g...

Page 8: ...ude Contact the company listed on the rating label when ordering high altitude constructed water heaters For any questions not covered in this booklet contact your dealer or write to us at the address...

Page 9: ...rents NOTE HEATER SHALL BE LOCATED OR PROTECTED SO IT IS NOT SUBJECT TO PHYSICAL DAMAGE BY MOVING VEHICLES OR AREA FLOODING Typical Installation in Residential Garages Illustration copyright by the Am...

Page 10: ...the water heater and the combustion air inlet must be in the same atmospheric pressure zone Large exhaust fans in kitchens or other locations can lower the air pressure inside an enclosure and interfe...

Page 11: ...r to check the installation for venting and for spillage all around the draft hood relief opening after five minutes of operation the method to check for flue products spillage should utilize a flame...

Page 12: ...e a good grade of pipe joint compound Be familiar with the location of the shut off valve in the cold water line feeding the water heater See Figure 5 If a valve is not present one shall be installed...

Page 13: ...ft 91 cm above if within 10ft 3m Horizontally E Clearance to unventilated 12 in L Above paved sidewalk or paved driveway located on public property 7 ft 2 13 m for mechanical draft systems category I...

Page 14: ...H SUITABLE DRAIN OPEN DRAIN HAND HOLE CLEAN OUT T P RELIEFVALVE COLDWATER INLET SHUT OFFVALVE EXPANSIONTANK STORAGETANK CHECK VALVE DRAINVALVE Use an ExpansionTank in a closed water system ColdWater S...

Page 15: ...ff valve Shut off valve Shut off valve Shut off valve Bleed valve System return Union Union Expansion tank Water supply Back flow preventers PUMP SINGLE COMMERCIAL GAS MODEL TOP CONNECTIONS WITH RETUR...

Page 16: ...er commercial or household products When urned vapors from these products form highly corrosive acid compounds These products should not be stored or used near the water heater or air inlet Combustion...

Page 17: ...ommunicating with the outdoors through vertical ducts each opening shall have a minimum free area of 1 square inch per 4 000 BTU per hour of total input rating of all equipment in the enclosure Figure...

Page 18: ...equipment in the enclosure Illustration for Figures 6 9 copyright by the American Gas Association Used by permission of the copyright holder MECHANICAL EXHAUSTING AND FIREPLACES the operation of air...

Page 19: ...ground level will serve as pockets for accumulation of leaking gas Before lighting sniff at floor level IF YOU SMELL GAS follow applicable instructions on Front Cover or Page 21 DO NOT OPERATE APPLIAN...

Page 20: ...e cigar or pipe Do not smoke If hydrogen is present there will probably be an unusual sound such as air escaping through the faucet as the water begins to flow Remember no smoking or open flame near t...

Page 21: ...the water flow may cause property damage The discharge line 1 Must not be smaller than the pipe size of the relief valve 2 Must not be plugged or blocked 3 Must be of material capable of withstanding...

Page 22: ...ING THE HEATER WITH WATER 1 Close the heater drain valve by turning the handle to the right clockwise The drain valve is on the lower front of heater 2 Open the cold water supply valve to the heater 3...

Page 23: ...ure 5 Approved pipe joint compound used Soap and water solution used to check all connections and fittings for possible gas leaks The installer to visually determine that the main burner flames are bu...

Page 24: ...t FLOOR LEVEL IF YOU SMELL GAS FOLLOW THESE RULES 1 Open windows 2 Get all people out of the building 3 DO NOT light matches Extinguish any open flame 4 DO NOT touch electrical switches on or off 5 SH...

Page 25: ...dge 7 After tank has cooled remove loose scale and lime deposits from inside tank being careful not to break glass lining TO RETURN WATER HEATER TO OPERATION I Replace hand hole clean out gasket 2 Re...

Page 26: ...140 F a mixing valve or other means should be installed in the domestic potable hot water supply to limit the RISK OF SCALD DAMAGE SOME JURISDICTIONS may require a backflow preventer in the incoming c...

Page 27: ...D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control...

Page 28: ...IMIT The thermostat on this water heater is equipped with a high temperature limit switch ECO The ECO will shut off the gas supply to the burner and pilot in the event the water temperature exceeds 19...

Page 29: ...urner and pilot flames Observation of the gas flame should show the burner flame to be a soft blue with the suggestion of slight yellow tips It is to be noted that the flame of a light color may not b...

Page 30: ...d if being shut down during freezing temperatures Also periodic draining and cleaning of sediment from the tank may be necessary See Page 22 I Turn gas valve knob clockwise to the OFF position 2 Close...

Page 31: ...eplace with correct orifice Clear the area near the heater Check with utility Clean check for source of trouble correct Clean check for source of trouble correct Provide ventilation by use of louvers...

Page 32: ...ice too small Thermostat set too low Sediment or lime in tank Heater too small for job Wasted hot water Clear the area near the heater Check with utility Replace with correct orifice Turn temperature...

Page 33: ...number from the following list part description voltage and wattage when applicable It is imperative that replacement of main burner orifices pilot burner and gas valve be ordered for the gas type Nat...

Page 34: ...29 REPLACEMENT PARTS ILLUSTRATION STANDARD MODEL SHOWN Figure 17 1 2 3 4 5 6 7 8 9 10 11 12 13...

Page 35: ...NG POTABLE WATER HEATING SYSTEM WATER POTABLE HEATING AND SPACE HEATING NON SCALD TEMPERING VALVE SUGGESTED PIPING ARRANGEMENT FOR TOP CONNECTIONS TEMPERED POTABLE WATER COLD WATER INLET RETURN FROM H...

Page 36: ...REV APRIL 2021 ITEM 420011141900 561 New York Drive Pomona California 91768 Toll Free 800 900 9063 Fax 909 392 7302...

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