American-Lincoln Alto SR7770HC Operator'S Manual, Instruction Book And Parts List Download

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American-Lincoln

2-29

SR7770HC

REAR WHEEL - EXPLODED VIEW

c0928a/0702

Summary of Contents for Alto SR7770HC

Page 1: ...gan 48906 Fax 517 484 9836 Email CustServe Michco com Web site www Michco Com Parts Web site www FloorMachineParts Com Order Parts on Line at www FloorMachineParts Com Directly to Parts Service By Email Shop Michco com By Fax 517 702 2041 By Voice Use numbers above Serving the Cleaning Industry Since 1922 Notice All copyrighted material remains property of original owners all trademarks are proper...

Page 2: ...result in injury to you or to other personnel damage to the machine or to other property could occur as well you must have training in the operation of this machine before using it If you or your operator s cannot read English have this manual explained fully before attempting to operate this machine Si Ud o sis operadores no pueden leer el Inglés se hagen explicar este manual completamente antes ...

Page 3: ...OW KNOB 1 14 TURN SIGNAL OPTION 1 15 THROTTLE 1 15 CHOKE 1 15 PARKING BRAKE 1 15 FOOT BRAKE 1 16 ACCELERATOR DIRECTIONALCONTROL PEDAL 1 16 BACKUPALARM SWITCH 1 16 SEATADJUSTMENT 1 17 ESPSYSTEM OPERATING INSTRUCTIONS 1 17 ESP RECYCLING SYSTEM ON OFF SWITCH 1 17 HIGH LEVEL WARNING LIGHT 1 17 NON RECYCLING SCRUBBING SYSTEM HOW IT WORKS 1 17 OPERATING MODE INSTRUCTIONS 1 18 NORMAL HIGH CAPACITY ESP 1 ...

Page 4: ...LEMENT 1 32 CLEANING THEAIR FILTER ELEMENT 1 32 INSPECTING THEAIR FILTER ELEMENT 1 32 COOLING SYSTEM 1 33 COOLANT LEVEL 1 33 RADIATOR 1 33 DRIVE BELTS 1 33 BATTERY 1 34 GAS TANK 1 34 LP GAS SYSTEM 1 35 LP GAS VAPORIZER REGULATOR QUICK CHECK 1 35 LP GAS FUEL TANK 1 35 NEUTRALADJUSTMENT 1 35 PARTS LIST LEGEND 1 36 GENERAL TROUBLESHOOTING 1 37 ORDERING PARTS 1 39 TABLE OF CONTENTS CHAPTER TWO 2 1 FRO...

Page 5: ...2 66 FORD LP ENGINE 2 70 RADIATORAND SHROUD 2 74 DECALS 2 76 NOTES 2 78 CONNECTION DIAGRAM GAS CONTROL PANEL 2 79 CONNECTION DIAGRAM LP CONTROL PANEL 2 80 CONNECTION DIAGRAM ENGINE ELECTRICAL GAS LP 2 81 ELECTRICALSCHEMATIC 2 82 ELECTRICALSCHEMATIC CON T 2 83 ELECTRICALSCHEMATIC CON T 2 84 HYDRAULIC SCHEMATIC 2 85 TABLE OF CONTENTS CHAPTER 3 3 1 OVERHEAD GUARD OPTION 3 2 BRUSH OPTIONS 3 3 BUMPER O...

Page 6: ... Diameter Poly Fiber Discs Squeegees 1 65Inch 165 10 Cm Wide Contoured Rear Swing Squeegee 2 29 Inch 73 7 Cm Floating Side Squeegees One On Either Side Of the Scrubbing Compartment TANK CAPACITY Standard 200 Gallon 757 00 Liters Solution Tank 200 Gallon 757 00 Liters Recovery Tank High Capacity Recovery 0 Gallon Solution Tank 400 Gallon 1514 zliters Recovery Tank TANK CAPACITY ESP System Interconn...

Page 7: ... Scrubbing Width 60 Inches 227 10 Cm Provided By 3 20 Inch 50 8 Cm Diameter Disc Brushes WEIGHTS 7770 Manual Dump Net 4150 Lb 1882 Kg 3700 Lb 1678 Kg Shipping W Crate 4600 Lb 2087 Kg 4150 Lb 1882 Kg ENGINE DATA Ford LRG 425 BoreAnd Stroke 3 78 X 3 126 In 9 60 X 7 94 Cm Oil Capacity 4 Quarts 3 8 Liters Displacement 4 Cylinders 2 3 Liters 140 Cid Fuel Regular Unleaded Gasoline ...

Page 8: ...1 6 American Lincoln SR7770 HCOperator s Manual 85 5 217 2 cm 61 5 156 2 cm 54 5 138 4 cm 56 4 143 2 cm 107 271 8 cm 27 0 68 6 cm 27 4 69 5 cm 27 4 69 5 cm 59 0 149 9 cm MACHINE DIMENSIONS ...

Page 9: ... 44 68 98 135 239 387 579 15 28 43 108 17 31 49 76 110 153 267 130 22 40 63 95 138 191 338 545 818 151 24 44 70 108 155 216 378 18 33 47 114 19 34 55 85 20 35 54 132 22 39 62 95 5 9 13 32 6 10 16 20 37 49 120 23 41 64 156 21 34 49 120 C C C C F F F F C Coarse Thread F Fine Thread Torque values for 6 through 1 4 are lb in All others are lb ft NOTE Decrease the torque by 20 when using thread lubrica...

Page 10: ...r Locknut Size Inch Torque Inch Torque LB FT LB FT 3 3 8 24 8 10 4 9 16 18 10 12 7 16 20 14 16 5 1 2 20 18 20 6 11 16 16 18 20 9 16 18 24 25 8 13 16 16 32 35 3 4 16 50 60 10 1 14 46 50 7 8 14 72 80 12 1 3 16 12 65 70 1 1 16 12 125 135 14 1 3 16 12 65 70 1 3 16 12 160 180 16 1 7 16 12 92 100 1 5 16 12 200 220 20 1 11 16 12 125 140 1 5 8 12 210 280 24 2 12 150 165 1 7 8 12 270 360 O Ring face seal t...

Page 11: ...25 16 16 13 0 203125 5 1594 45 0 703125 17 8594 64 64 7 0 21875 5 5563 23 0 71875 18 2563 32 32 15 0 234375 5 9531 47 0 734375 18 6531 64 64 1 0 25 6 3500 3 0 75 19 0500 4 4 17 0 265625 6 7469 49 0 765625 19 4469 64 64 9 0 28125 7 1438 25 0 78125 19 8438 32 32 19 0 296875 7 5406 51 0 796875 20 2406 64 64 5 0 3125 7 9375 13 0 8125 20 6375 16 16 21 0 328125 8 3344 53 0 828125 21 0344 64 64 11 0 3437...

Page 12: ... properly lubricated at factory check before starting engine No special break in oil is used and recommended number of operating hours before the initial oil change is the same as normal See Maintenance 4 Check radiator coolant level Permanent type antifreeze is added at the factory to provide protection to approximately 35 F 37 C To retain this protection level always add 1 2 part water to 1 2 pa...

Page 13: ...m the designated operator s position Stay inside the body of the machine Keep hands and feet on the designated controls Always operate in well lit areas Exhibit extreme caution when negotiating turning and traveling across grades or ramps Start stop change direction travel and brake smoothly Slow down when turning Avoid uneven surfaces and loose materials Watch out for obstructions especially over...

Page 14: ... B Instrument Gauges 3 The key turned to the right IGN ON position will allow all the items listed above to be activated This position will not start the engine 4 The key turned to the far right START position will start the engine This position is a momentary position The key will revert to the IGN ON position when it is released LIGHT SWITCH The light switch is located as shown It will work vari...

Page 15: ...URMETER The Hour Meter is located on the console panel above the steering wheel in the gauge cluster This meter is activated when the key switch is in the ignition position The meter indicates actual run time of the machine The meter is used to indicate when maintenance should be done to the machine FUEL GAUGE LOW LP LIGHT The Fuel Gauge Low LP Light is located on the console panel above the steer...

Page 16: ...e console as shown The Tank3 warning light will illuminate approximately 5 minutes before the tanks are full giving ample time to complete the scrubbing cycle before the mechanical float shuts off the vacuum to tank 3 The high level warning lights for Tank 1 and Tank 2 are indicators only LOW LEVEL WARNING LIGHTS TANK 1 TANK 2 The Low Level Warning Lights are located on the console as shown The Lo...

Page 17: ...ll governed speed of 2150 no load RPM Before turning off the key and stopping the engine moveswitch to the low position CHOKE LP powered engines do not have a choke The choke is located to the left of the engine speed control The choke governs the mixture of air and fuel during the combustion cycle of the engine operation The choke should be pulled out during the start of the engine and then gradu...

Page 18: ...o increase the forward speed 3 Put foot pressure on the lower portion of the pedal The machine will move in reverse 4 Increase the foot pressure on the lower portion of the pedal to increase the reverse speed 5 To stop the machine put light foot pressure on the opposite end of the accelerator and directional control pedal If the machine is moving forward put light foot pressure on the lower portio...

Page 19: ...e to Tank1 or Tank2 SOLUTION HIGH WARNING LIGHT There are two scrubbing systems available for the SR7770HC machine the non recycling or standard scrubbing system and the recycling or ESP scrubbing system THE NON RECYCLING OR STANDARD SCRUBBING SYSTEM HOW IT WORKS During the scrubbing process detergent solution water from tank1 is fed to the scrub deck line Where three disc scrubbing brushes work t...

Page 20: ...R7770 HCOperator s Manual OPERATING MODE INSTRUCTIONS TANK 3 TANK 3 TANK 2 TANK 1 DETERGENT TANK BAFFLE NON RECYCLING RECYCLING TANK 1 TANK 2 P4795A 0403 SOLUTION LINE TANK 1 TANK 3 TANK 2 VACUUM SCRUBBING BRUSHES P4753A 0403 ...

Page 21: ...ensor detects Tank 1 is full the High Recovery warning light comes on Tank 1 valve closes and Tank 2 valve opens allowing water to be pumped into Tank 2 When its sensor detects Tank 2 is full the High Recovery warning light comes on and the transfer pump is shut off Tank 3 continues to collect recovered water until it is full when the High Recovery warning light comes on ESP RECYCLING MODE HOW IT ...

Page 22: ...put gasoline combustible or flammable material in Tank 1 Tank 2 Tank 3 or detergent tanks NOTE Before starting the engine perform the pre start checklist PRE START CHECKLIST 1 Clean engine air filter element 2 Check engine oil level 3 Check radiator coolant level 4 Check hydraulic fluid level 5 Check fuel level 6 Check all systems for leaks 7 Check brakes and controls for proper operation BEFORE S...

Page 23: ...crub the average floor with light to medium soil In this operation the cleaning is accomplished in one pass with simultaneous solution feed sweeping scrubbing and dirty water pick up The rate of solution feed and the speed of travel required will vary with floor condition This knowledge will come with operator experience TO STOP THE CLEANING OPERATION Discontinue the cleaning operation whenever a ...

Page 24: ...ng drain hose for the tanks are located under the frame channel To drain the tank lower the hose remove the drain plug When the draining operation is completed flush and clean the tank as outlined below TO CLEAN TANKS 2 and 3 The large access cover on the recovery tanks simplify the cleaning process Once the recovery tank lid is opened tip out the tank With tanks in the tipped out position figure ...

Page 25: ...ts on the shaft are parallel to the pump centerline WARNING Do not attempt to flush large amounts of tank debris through the drain hose this will cause clogging and hamper future drainage Always flush the recovery tank with clean water at the end of each cleaning cycle Never let debris accumulate settle and harden in the tank or on associated hardware DOUBLE LID TANK 3 The Tank 3 Lid is a double l...

Page 26: ... HOUR MAINTENANCE CHECKLIST 19 Change crankcase oil 20 Change engine oil filter 21 Lubricate drive wheel l swivel wheel bearings and steering rack guide engine side above rear wheel 22 Lubricate front wheel bearings 23 Lubricate all moving joints 24 Check brake pads for wear and adjust accordingly 25 Lubricate all 6 DANHOUSER Bushings with NAPA 765 1363 or equivalent anti seize lubricant The bushi...

Page 27: ...American Lincoln 1 25 SR7770 HCOperator s Manual SERVICE CHART 15 28 21 12 20 2 25 39 36 37 4 13 35 38 26 21 9 31 25 5 19 27 18 3 35 36 37 16 34 25 21 26 14 23 25 22 24 15 ...

Page 28: ...es of overlap of the scrub paths This will eliminate leaving dirty patches 4 Don t turn steering wheel too sharply when machine is in motion The machine is very responsive to movement of the steering wheel so avoid sudden turns 5 Try to follow as straight a path as possible Avoid bumping into posts or scraping the sides of the machine 6 When placing the machine in motion avoid slamming the directi...

Page 29: ...te squeegee casters 6 Lubricate governor choke linkage Use good grade multipurpose grease Avoid using too much grease WARNING Only grease these units while they are in the raised position Application of grease while the squee gee and the scrub deck are lowered will fill an empty cavity Avoid too much grease All other moving joints should receive a few drops of 10 oil every 100 hours to keep them f...

Page 30: ...voir fluid to refill the hydraulic reservoir Dispose of the used fluid 7 Flush the interior of the hydraulic reservoir with clean fluid 8 Put the reservoir plug removed in step six back in the hydraulic tank drain and tighten A pipe thread sealer is required on the plug 9 Open the breather filter cap 10 Fill the reservoir with new FORD type F automotive transmission fluid The capacity of the tank ...

Page 31: ...wear impairing the wiping action or water pickup To service the rear squeegee use the following steps 1 Loosen the four aluminum knobs item 10 these hold the squeegee tool to the squeegee support 2 Remove the squeegee tool and turn upside down to service the blades or caster wheels The squeegee blades are designed to flip over and use another unworn edge item 5 6 To service the blades 1 Loosen the...

Page 32: ...ULL ROD TENSION KNOB PARKING BRAKE BRAKE PEDAL BRAKE LEVER SPRING GENERAL MACHINE MAINTENANCE BRAKEADJUSTMENT 1 Connect pull rod preset to 44 5 inch 113 cm clevis centerlines to brake lever then adjust to fit with brake pedal full up and the spring attached 2 Adjust tension knob on parking brake lever to hold machine on an 8 degree incline ...

Page 33: ...ause damage Removing the air filter element more often than is needed allows contami nants to enter the engine unnecessarily AIR FILTER The engine air filter housing includes a dust cap and a dry cartridge type air filter element The dust cap must be emptied of dirt daily The air filter element must be replaced every 75 to 100 hours The filter element must be replaced if it is damaged or has been ...

Page 34: ...ces 8 Using an air hose direct dry clean air maximum 30 PSI up and down pleats on the inside of the filter Do not rap tap or pound dust out of the element WARNING Wear approved eye protection when using air or water hoses to prevent eye injury 9 After cleaning the air filter element inspect it for damage by placing a bright light inside The slight estrupture requires replacement of the filter Clea...

Page 35: ...y To avoid having scalding hot coolant or steam blow out of the radiator use extreme care when removing the cap from a hot radiator if possible wait until the engine has cooled then wrap a thick cloth around the radiator cap and turn it slowly to the first stop Step back while the pressure is released from the cooling system When you are sure all the pressure has been released press down on the ca...

Page 36: ...ated beside the driver s seat 2 Open the seat cover and unscrew the access bolt to the battery door 3 Swing the battery door out 4 Keep the top of the battery clean and dry Keep the terminals and connectors clean To clean the tops of the batteries use a damp cloth with a weak solution of ammonia or bicarbonate of soda solution To clean the terminals and connectors use a terminal and connector clea...

Page 37: ...are present the vaporizer may have a leaking gasket or may have developed a pinhole leak allowing the LP fuel to enter the cooling system LP GAS FUEL TANK The LP tank is located under the driver s seat Use only the proper size and type of LP tank The SR7770HC LP powered sweeper uses 33 5 lb liquid withdraw tank The DOT designation of the tank is DOT 4BW 240 NEUTRAL ADJUSTMENT NOTE Orientation of t...

Page 38: ...crew HSFHC Hexagonal Socket Flat Head Cap Screw KNH Knurled Head Screw MHHC Metric Hexagon Head Cap Screw PHM Pan Head Machine Screw RHD Round Head Drive Screw RHM Round Head Machine Screw RHW Round Head Wood Screw SHC Shiny Crown Cap Screw SHTB Shoulder Thumb Screw SQ Square Head Screw TB Thumb Screw THM Truss Head Machine Screw WELD Weld Stud WG Wing Screw ABBREVIATIONS SETSCREWS HS Hexagonal So...

Page 39: ...ged 2 Clogging in water pick up 3 Air leaks in suction hose and connection 4 Air leaks at recovery tank cover and or manifold gaskets 5 Poor vacuum 6 Drain hose or drain plug leakage or not closed properly Water spill from squeegee 1 Side squeegee blades poor contact with floor 2 Squeegee blades worn or damages 3 Too much solution being applied before making turns 4 Brushes rotating opposite direc...

Page 40: ...sure type of brush solution flow cleaning chemical used For extreme conditions double scrubbing may be necessary 3 Use A L recommended materials 4 Clean out distribution tube metering holes to brushes Check feed hose clean if necessary Check valve cable control system 1 Check pedal linkage 2 Check wheels and brakes 3 Check repair pump check tow valve See CESSNA information 4 Check repair See Char ...

Page 41: ...tructions for either freight UPS or parcel post Parts and supplies listed in this manual can be ordered from the following address 505 237 SR7770 GAS SCRUBBER FORD LRG 425 505 238 MACHINE CATALOG NUMBERS Sr7770 LP SCRUBBER FORD LRG 425 1 Use the model number catalog number and serial number when ordering 2 Give the part number description and quality of parts needed 3 Give shipping instructions fo...

Page 42: ...1 40 American Lincoln SR7770 HCOperator s Manual NOTES ...

Page 43: ... Deck Steering Cylinders and Fittings 2 44 Rear Wheel Motors and Fittings 2 45 Hydraulic Reservoir Filter and Fittings 2 46 Drive Pump and Fittings 2 48 Vacuum Motor Oil Cooler 2 49 Power Steering Unit and Fittings 2 50 Return Manifold and Fittings 2 51 Main Control Valve Fittings 2 52 Auxiliary Pump and Fittings Ford 2 53 Hydraulic Hose System 2 54 Battery 2 58 Engine Cover 2 60 Fuel Tank 2 62 LP...

Page 44: ...in 8 11 7 29 00015 Gasket Cleanout Door Frame 4 12 7 80 05004 Stud Cleanout Door Lock 8 13 2 00 00668 Nut Wing 8 14 2 00 05678 Fitting 1 4 NPT Street Elbow 90 Brass 2 15 2 00 05465 Adapter 1 4 Female x 1 8 Male 2 16 7 82 00017 Switch Liqquid Level 2 17 2 00 05682 Fitting 2 NPT Street Elbow 90 Brass 1 18 2 00 05683 Fitting 2 NPT Nipple Brass 1 19 7 88 00096 Valve Ball 2 NPT Female Female Brass 1 20...

Page 45: ...American Lincoln 2 3 SR7770HC FRONT TANK EXPLODED VIEW C2127 0602 ...

Page 46: ... 4 NPT Nipple Brass 1 15 2 00 04723 Fitting 1 2 NPT x 1 2 Hose Barb 90 Elbow 3 16 2 00 05681 Fitting 3 4 NPT 1 2 Hose STR Brass 3 17 2 00 05672 Fitting 3 4 NPT Street Elbow 90 Brass 1 18 2 00 00641 Nut Fiber Insert 1 4 20 2 19 7 55 08151 Pin Lock up 1 20 7 55 08119 Pin Lift 2 21 7 33 02441 Hose Solutioin Feed 1 2 ID x 7 8 1 22 7 33 02442 Hose Solutioin Feed 1 2 ID x 16 8 1 23 7 33 02443 Hose Solut...

Page 47: ...American Lincoln 2 5 SR7770HC SCRUB DECK 60 EXPLODED VIEW C2130 0702 ...

Page 48: ...00530 Lock Washer 4 5 2 00 00586 Nut Jam 5 16 18 4 6 7 70 05137 Shaft 1 7 7 03 04231 Arm Scrub Deck Lift Left 1 8 7 03 04232 Arm Scrub Deck Lift Right 1 9 2 00 02558 Grease Fitting 2 10 2 00 00432 Flat Washer 3 4 ID 3 11 7 55 08118 Cylinder Pin 1 12 7 75 01093 Spacer 1 13 7 17 05023 Cylinder 2 Bore x 5 Stroke 11 25 Retracted 1 14 7 75 01091 Spacer 1 15 7 75 01092 Spacer 1 C2128 0602 C2128 0602 ...

Page 49: ...olt Hex Head Finished 3 8 16 x 50 4 8 2 00 00231 Screw 3 8 16 x 625 HHC 2 9 2 00 05672 Fitting 3 4 NPT Street Elbow 90 Brass 1 10 2 00 05660 Fitting 3 4 NPT Hose Barb STR Brass 2 11 2 00 00233 Screw HHC 375 16 x 1 GR ZN 4 12 2 00 00643 Locknut Elastic 3 8 16 4 13 2 00 04892 Fitting 90 Elbow O Ring 1 14 2 00 04922 Fitting 8 ORS 10 SAE Elbow 90 2 15 2 00 05046 Fitting 8 ORS Swivel 90 Elbow 1 16 2 00...

Page 50: ...itting 1 NPT x 3 4 Reducer Bushing Nylon 3 5 2 00 05660 Fitting 3 4 NPT Hose Barb STR Brass 3 6 2 00 05655 Fitting 1 NPT Hex Plug Nylon 1 7 2 00 05661 Fitting 1 NPT Street Elbow 45 Brass 1 8 2 00 05654 Fitting 1 NPT Street Elbow 90 Brass 1 9 2 00 00530 Lock Washer 3 10 2 00 02708 Screw Hex Head 5 16 18 x 1 00 3 11 2 00 00001 Screw 1 4 20 x 50 FHM 4 12 2 00 02220 Clamp Hose 3 C2132 0702 RECOVERY TR...

Page 51: ... 2 7 19 08053 Door RH Broom Chamber 1 3 2 00 00407 Flat Washer 1 4 8 4 2 00 00518 Lock Washer 1 4 Helical Spring 8 5 2 00 04880 Screw 1 4 20 x 75 BHS GR 8 ZN 8 6 8 41 00032 Latch Flush Mount 2 7 2 00 00529 Lock Washer 8 8 8 2 00 01081 Screw 23 TC PH RD HD 8 9 7 29 00226 Gasket Broom Door 2 c0940a 0702 c0940a 0702 ...

Page 52: ...15 Nut Hex 5 8 11 2 15 7 39 00026 Knob Squeegee 4 16 2 00 05343 Bolt Carriage 3 8 16 x 4 0 2 17 2 00 04962 O Ring 2 18 2 00 02360 Nut Hex 3 8 16 2 19 2 00 00402 Washer 25 64 ID x 3 4 OD 4 20 2 14 00184 Wheel 2 21 2 00 00216 Bolt Hex Head 3 8 16 x 2 2 22 2 00 05344 Bolt Hex 5 16 18 x 1 75 2 23 7 86 08059 Side Squeegee Weldment Right 1 24 7 77 00163 Squeegee Rubber RH Soft 1 25 7 77 00154 Squeegee R...

Page 53: ...American Lincoln 2 11 SR7770HC 31 23 27 26 29 28 25 24 30 35 34 33 32 27 31 30 28 29 5 19 8 21 20 12 18 17 15 3 7 10 6 16 11 4 1 13 22 9 14 2 P5160 0602 REAR SIDE SQUEEGEE EXPLODED VIEW ...

Page 54: ...sembly 1 10 2 00 05320 Hair Pin 1 11 7 08 01124 Bracket Rar Squeegee Vacuum 1 12 2 00 00586 Jam Nut 5 16 18 2 13 2 00 05103 Flat Washer 750 x 343 x 50 4 14 7 13 05074 Chain Squeegee Lift 1 15 2 00 05356 Screw HHC 313 18 x 1 25 Grade 8 2 16 2 00 00644 Hex Nut 5 16 18 Insert Fiber 2 17 2 00 01255 Bolt Hex Head 5 16 18 2 18 2 00 00530 Lock Washer 5 16 2 19 2 00 00585 Hex Nut 5 16 18 2 20 7 32 00022 H...

Page 55: ...American Lincoln 2 13 SR7770HC SQUEEGEE LIFT EXPLODED VIEW C0927a 0702 ...

Page 56: ...port 1 10 7 08 00839 Bracket Angle 2 11 7 89 08073 Wheel Caster 1 12 2 00 00209 Hex Head Bolt 3 8 16 x 1 250 HHC 4 13 2 00 00207 Screw Hex Head 5 16 18 x 1 25 4 14 2 95 04182 Nut Hex Stop 3 8 16 12 15 2 00 00585 Nut Hex 5 16 18 4 16 2 00 00615 Nut Hex 5 8 11 1 17 2 00 00644 Nut Hex Insert Fiber 5 16 18 12 18 2 00 00225 Screw Hex Head 5 16 18 x 1 00 4 19 7 76 00114 Spring 2 20 2 00 02708 Screw Hex ...

Page 57: ...American Lincoln 2 15 SR7770HC SWING SQUEEGEE SUPPORT EXPLODED VIEW C2135 0702 ...

Page 58: ...itch Liquid Level 2 6 7 29 00100 Gasket Tank Drain 2 7 2 00 05672 Fitting 3 4 NPT Street Elbow 90 Brass 2 8 2 00 02471 Fitting Hex Plug 1 9 7 75 01088 Spacer 2 10 7 25 02046 Fitting 1 11 2 00 01255 Bolt Hex Head 5 16 18 4 12 2 00 00530 Lock Washer 4 13 2 00 00585 Hex Nut 5 16 18 4 14 7 33 02335 Hose 1 15 2 00 05660 Fitting 3 4 NPT Hose Barb STR Brass 1 16 7 25 02095 Drain PlugAssembly 1 17 2 00 02...

Page 59: ...American Lincoln 2 17 SR7770HC NO GLUE SOLUTION TANK EXPLODED VIEW C2134 0702 ...

Page 60: ...rol Valve 1 13 7 88 00095 Valve Solution w adj backstop 12 VDC 1 14 7 10 00050 Cable Solution Control 1 15 7 03 00060 Adapter Solution Control Cable 1 16 2 00 05652 Screw 6 32 x 187 Flat Pt Soc Set 6 17 7 52 00183 Panel Solution Control Knob 1 18 7 29 05046 Gear Solution Control 50 PD 1 19 7 29 05047 Gear Solution Control 1 00 PD 1 20 7 70 05204 Shaft Solution Control Knob 1 21 7 39 00037 Knob Sol...

Page 61: ...American Lincoln 2 19 SR7770HC C2133 0802 SOLUTION CONTROL GROUP EXPLODED VIEW ...

Page 62: ...1254 Screw 1 2 13 x 1 500 HHC Ref 21 2 00 00518 Lock Washer 1 4 6 22 2 00 00594 Nut Hex 1 4 20 x 437 x 218 2 23 2 00 04876 Screw 1 4 20 x 500 BHS 8 24 2 00 00221 Screw 1 4 20 x 750 HHC 14 25 2 00 00596 Nut Hex 1 2 13 x 750 x 437 Ref 26 2 00 00530 Lock Washer Helical Spring 5 16 med 8 27 2 00 00585 Nut 5 16 18 6 28 8 41 00033 Latch Assembly 1 29 2 00 00118 Screw 10 24 x 625 RHM 4 30 2 00 01974 Seal...

Page 63: ... TANK 15 9 4 24 29 4 34 UPPER COVER 23 22 21 20 4 27 26 8 13 35 5 7 8 18 19 17 24 26 27 2 10 20 25 27 26 18 19 1718 2627 27 26 29 26 33 28 30 31 32 12 11 1 RECOVERY TANK P4605 9510 16 14 40 41 40 37 37 39 36 40 RECOVERY TANK LID EXPLODED VIEW ...

Page 64: ... Spacer 625 x 375 x 046 1 12 2 00 00585 Nut Hex 5 16 18 x 50 x 265 4 13 2 00 00530 Lock Washer Helical Spring 5 16 Med 4 14 7 68 00025 Screen 1 15 7 81 00134 Support 2 16 2 00 00222 Screw 1 4 20 x 1 250 HHC 12 17 7 20 06004 Fan Duct 1 18 2 00 00641 Nut Hex Fiber Insert 1 4 20 12 19 7 75 01159 Spacer 6 20 2 00 02653 Screw 5 16 18 x 3 500 HHC 4 21 7 16 07276 FanCover 1 22 0782 136 Vacuum Motor 1 23 ...

Page 65: ...American Lincoln 2 23 SR7770HC VACUUM MOTOR FLOAT EXPLODED VIEW 11 1 2 3 RECOVERY TANK LID 4 5 6 10 7 12 13 22 9 5 21 20 19 18 17 23 15 14 5 4 16 8 P 5150 9606 ...

Page 66: ... 4 20 1 15 2 00 00518 Lock Washer 1 4 Helical Spring 1 16 2 00 00594 Hex Nut 1 4 20 1 17 2 00 04590 Washer Sealing 3 18 2 00 04689 Washer 11 16 OD x 260 ID x 050 THK 3 19 2 00 04687 Lock Washer 1 4 Helical Spring 4 20 2 00 04688 Hex Nut 1 4 20 SS 4 21 2 00 00206 Bolt 5 16 10 3 4 LG 1 22 2 00 00409 Washer Flat 5 16 SS 1 23 2 00 00644 Hex Nut 5 16 18 SS 2 24 2 00 00432 Washer Flat 3 4 ID 2 25 7 80 0...

Page 67: ...American Lincoln 2 25 SR7770HC RECOVERY TANK EXPLODED VIEW C2129 0702 ...

Page 68: ...2 26 American Lincoln SR7770HC FRONT BUMPER KEY NO PART NUMBER DESCRIPTION QTY 1 7 08 07089 Weldment Front Bumper 1 2 2 00 02312 Washer 1 2 lock 4 3 2 00 00240 Screw 1 2 13 x 1 250 HHC 4 C926a 0702 ...

Page 69: ...er Race Cup Only 2 5 2 00 05534 Roller Bearing 1 6 2 00 05536 Roller Bearing 1 7 8 11 00055 Grease Cap 1 8 7 03 09018 Axle Front 1 9 2 00 05024 Washer Flat 1 10 2 00 05026 Nut Slotted Head 1 11 7 08 02028 Brake Caliper 1 12 8 80 05036 Stud 5 13 8 23 03065 Nut Wheel 5 14 2 00 02436 Cotter Pin 187 x 1 500 1 15 2 00 04347 Cap Screw 10 24 x 7 8 8 16 2 00 00240 Screw 1 2 13 x 1 250 HHC 6 17 2 00 02312 ...

Page 70: ... 2 00 00776 Cotter Pin 125 x 1 500 1 14 2 00 00242 Screw 1 2 13 x 2 250 HHC 4 15 2 00 02312 Lock Washer Helical Spring 1 2 Med 4 16 2 00 00596 Nut Hex 1 2 13 x 750 x 437 4 17 2 00 00518 Lock Washer Helical Spring 1 4 Med 2 18 2 00 03051 Screw 1 4 20 x 750 SHCS 1 19 2 00 01260 Dowel Pin 250 x 625 2 20 2 00 02312 Lock Washer Helical Spring 1 2 Med 4 21 2 00 00240 Screw 1 2 13 x 1 250 HHC 4 22 2 00 0...

Page 71: ...American Lincoln 2 29 SR7770HC REAR WHEEL EXPLODED VIEW c0928a 0702 ...

Page 72: ...anged 875 x 390 x 650 1 14 8 60 00140 Pulley 1 15 7 10 00019 Parking Brake Cable 1 16 2 00 04873 Cable Clamp 500 1 17 2 00 02310 Lock Washer Helical Spring 3 8 Med 1 18 2 00 02360 Nut Hex 3 8 16 x 562 x 328 1 19 7 08 00502 Brake Cross Shaft Bracket 1 20 7 55 00009 Brake Pedal 1 21 7 50 05145 Brake Pedal Pad 1 22 7 76 00102 Spring 1 23 2 00 01770 Screw 5 16 18 x 2 750 HHC 1 24 7 08 00501 Brake Pull...

Page 73: ...Lincoln 2 31 SR7770HC 6 7 8 9 1 10 DIESEL ONLY 25 26 27 10 28 11 19 5 3 2 25 5 27 26 11 25 23 32 30 21 20 528 FRAME 22 15 13 12 3 2 14 24 4 3 2 2 3 17 18 28 16 31 3 2 6 7 8 9 29 P4737 BRAKE LINKAGE EXPLODED VIEW ...

Page 74: ...sher 1 4 Int 17 18 19 7 08 00917 Bracket Centering Control 1 20 2 00 00585 Nut Hex 5 16 18 x 500 x 265 4 21 22 8 08 00327 Forward Reverse Pedal Bracket 2 23 7 55 00010 Forward Reverse Pedal 1 24 2 00 00402 Flat Washer 750 x 390 x 093 2 25 2 00 03569 Carriage Bolt 5 16 18 x 75 4 26 27 28 2 00 00244 Screw 1 4 20 x 1 00 HHC 1 29 30 31 2 00 04563 Screw 10 24 x 625 x 375 Sh 1 32 8 14 01006 Clevis 1 33 ...

Page 75: ...R7770HC 25 22 23 25 24 22 10 3 20 43 31 32 11 33 34 35 2 1 15 40 14 19 40 18 16 41 42 33 11 13 13 37 10 11 11 11 11 17 17 17 12 1 44 1 17 3 4 5 6 7 8 17 45 9 1 2 3 10 P5068 9812 FORWARD REVERSE CONTROL FORD 425 EXPLODED VIEW ...

Page 76: ... 1 14 2 00 00407 Flat Washer 562 x 265 x 062 4 15 2 00 00518 Lock Washer Helical Spring Med 4 16 2 00 00221 Screw 20 x 750 HHC 4 17 8 21 04016 Bumper 1 18 2 00 02371 Nut 1 2 13 1 19 8 80 05014 Stud 1 2 13UNC 2Ax 2 50 1 20 7 78 05009 Stop 1 2 13 1 21 7 21 04031 Edging Brush Drive Support 3 22 7 21 04031 Edging Brush Drive Support 1 23 7 71 00009 Shim 2 24 7 81 00126 Support 1 25 2 00 04801 Flat Was...

Page 77: ...American Lincoln 2 35 SR7770HC MAIN FRAME EXPLODED VIEW c0938a 0702 ...

Page 78: ...stic 44 Dia 2 17 7 52 00149 Panel Access 1 18 2 00 03702 Washer 625 x 281 x 063 14 19 2 00 00518 Lock Washer 1 4 Helical Spring 16 20 2 00 00221 Hex Bolt Finished 1 4 20 10 21 2 00 00402 Washer 25 64 ID x 3 4 OD 3 22 7 55 08116 Striker Pin 1 23 7 16 07281 Cover Weldment 1 24 7 08 00845 Bracket Driver Compartment Support 1 25 2 00 00209 Hex Bolt 3 8 16 x 1 250 HHC 1 26 2 00 00530 Lock Washer 5 16 1...

Page 79: ...American Lincoln 2 37 SR7770HC DRIVER COMPARTMENT EXPLODED VIEW c0937c 1002 ...

Page 80: ...Helical Spring 4 9 2 00 00232 Hex Bolt Finished 3 8 16 4 10 2 00 04685 Hex Screw 1 4 20 x 75 SS 8 11 2 00 04590 Sealing Washer 8 12 2 00 04687 Lock Washer 1 4 Helical Spring 8 13 2 00 04688 Hex Nut 1 4 20 SS 8 14 2 00 03059 Screw 10 24 x 3 8 THMS 2 15 7 08 00510 Bracket Console Support 1 16 7 16 07283 Cover Panel 1 17 2 00 03466 Screw 10 16 x 50 T FRH 2 18 2 00 03702 Washer 625 x 281 x 063 4 19 2 ...

Page 81: ...American Lincoln 2 39 SR7770HC CONSOLE EXPLODED VIEW c0939c 1002 ...

Page 82: ...r Tank 1 High Low Level 1 13 2 00 05786 Indicator Tank 2 High Low Level 1 14 2 00 05770 Actuator Scrub Deck 1 15 2 00 05775 Actuator Brush Rotation 1 16 2 00 05773 Actuator Squeegee 1 17 2 00 05772 Actuator Tanker Mode 1 18 2 00 05758 Cover Blank Switch 1 19 2 00 05761 Base Amp Relay 8 20 Gasket Panel Cover 1 21 7 58 05315 Plate Instrument Panel Cover 1 22 8 82 00041 Key Switch Ignition 1 23 2 00 ...

Page 83: ...American Lincoln 2 41 SR7770HC INSTRUMENT PANEL GAS EXPLODED VIEW c0944b 0702 ...

Page 84: ... 3 Low 1 14 2 00 05785 Indicator Tank 1 High Low Level 1 15 2 00 05786 Indicator Tank 2 High Low Level 1 16 2 00 05770 Actuator Scrub Deck 1 17 2 00 05775 Actuator Brush Rotation 1 18 2 00 05773 Actuator Squeegee 1 19 2 00 05772 Actuator Tanker Mode 1 20 2 00 05758 Cover Blank Switch 1 21 2 00 05761 Base Amp Relay 8 22 Gasket Panel Cover 1 23 7 58 05315 Plate Instrument Panel Cover 1 24 8 82 00041...

Page 85: ...American Lincoln 2 43 SR7770HC INSTRUMENT PANEL LP EXPLODED VIEW c2181 0702 ...

Page 86: ... SQUEEGEE SCRUB DECK STEERING CYLINDERS FITTINGS KEY NO PART NUMBER DESCRIPTION QTY 1 7 17 05010 1 Steering Cylinder 1 2 2 00 04892 Fitting 90 Elbow O Ring 6 4 7 17 05019 Hydraulic Cylinder 1 3 7 17 05011 1 Hydraulic Cylinder 1 c0930a 0702 ...

Page 87: ... x 10 ORS 2 4 2 00 05726 Fitting Reducer 12 SAE x 10 SAE 1 5 2 00 04895 Fitting Straight Connector 1 6 7 09 01121 Bushing Split Hose 2 7 7 13 07110 Clamp Hose Unit 2 8 2 00 01770 Screw 5 16 18 x 2 750 HHC 1 9 2 00 00586 Jam Nut 5 16 18 1 10 2 00 00409 Flat Washer 687 x 344 x 062 1 11 7 23 03048 Washer SPR Shakeproof 1 12 2 00 00644 Hex Nut Insert Fiber 5 16 18 1 c0931a 0702 REAR WHEEL MOTOR FITTIN...

Page 88: ...Spring 5 16 Med 3 6 2 00 02708 Screw Hex Head 5 16 18 x 1 000 HHC 2 7 8 11 00026 Cap Reservoir Filter 1 8 2 00 03940 Screw 10 24 x 50 LG TC HH 6 9 2 00 05177 Fitting 4 ORB Hex Plug 1 10 2 00 04895 Fitting Straight Connector 2 11 2 00 05354 Fitting 3 4 NPT x 16 ORS Elbow 90 1 12 2 00 05073 Fitting 16 ORB Straight Hose Barb 1 13 2 00 02220 Clamp Hose 1 14 7 33 02244 Hose 1 ID 30 Long 1 c0952b 1002 H...

Page 89: ...American Lincoln 2 47 SR7770HC HYDRAULIC RESERVOIR FILTER FITTINGS EXPLODED VIEW c0952b 1002 ...

Page 90: ...05026 Drive Pump 1 2 2 00 05730 Fitting STR 12 SAE x 10 ORS 1 3 2 00 04961 Fitting 90 Elbow 12 SAE x 10 ORS 1 4 2 00 04885 Fitting 90 Elbow O Ring 1 5 2 00 04928 Fitting Tee 13 16 16 x 13 16 16 1 6 2 00 04926 Fitting Elbow 9 16 18 x 9 16 18 1 c0934a 0702 DRIVE PUMP FITTINGS ...

Page 91: ...9 00192 Gasket Oil Cooler 4 3 8 62 01010 Oil Cooler 1 4 8 13 07088 Clip 2 5 2 00 01980 Screw 1 4 20 x 2 5 LG 2 6 7 29 00207 Gasket Tank Cover Ends SOL 2 7 2 00 04885 Fitting 90º Elbow O Ring 1 8 2 00 04976 Fitting 45º Elbow 4 ORD 4 ORS 1 9 2 00 04975 Fitting 8 SAE 45º Elbow 1 10 2 00 04822 Fitting 90º Elbow 8 37º Swivel 3 c0936a 0702 ...

Page 92: ... POWER STEERING UNIT FITTINGS KEY NO PART NUMBER DESCRIPTION QTY 1 7 60 05029 Power Steering Unit 1 2 2 00 04932 Fitting Reducer 2 3 2 00 05264 Fitting Connector 8 SAE 4 ORS 2 4 2 00 04918 Connector Straight Connector 2 c0932a 0702 ...

Page 93: ...90 Elbow O Ring 2 3 2 00 04895 Fitting Straight Connector 4 4 2 00 05177 Fitting 4 ORB Hex Plug 1 5 2 00 00407 Flat Washer 1 4 2 6 2 00 00518 Lock Washer 1 4 Helical Spring 2 7 2 00 02638 Screw 1 4 20 x 3 000 HHC 2 8 2 00 05772 Fitting 8 ORB Hex Plug 1 9 2 00 05073 Fitting 16 ORB Straight Hose Barb 1 10 2 00 02220 Hose Clamp 1 c0929a 0702 ...

Page 94: ... Lock Washer 3 8 Helical Spring 2 4 2 00 02360 HEX nUT 3 8 16 2 5 2 00 05276 Screw 3 16 18 x 5 50 long HHC 2 6 2 00 04921 Fitting 10 SAE 90 8 ORS 2 7 2 00 04917 Fitting Reducer 6 ORB 4 ORB 4 8 2 00 04976 Fitting 4 ORD 4 ORS 45 Elbow 4 9 2 00 04970 Fitting STR 8 ORS x 8 SAE 2 10 2 00 04974 Fitting Connector 8 ORS to 10 SAE 1 11 2 00 04975 Fitting 8SAE 45 Elbow 2 c0935a 0902 c0935a 0902 ...

Page 95: ...60 05027 Auxiliary Pump 1 2 2 00 05353 Fitting 90 Elbow 1 3 2 00 04921 Fitting 90 Elbow 2 4 2 00 04932 Fitting Reducer 1 5 2 00 04928 ORFS Run Tee 13 16 16 1 6 2 00 04957 ORFS Cap 8 ORS 1 7 2 00 04926 Fitting 90 Elbow 1 c0933a 0902 AUXILIARY PUMP FITTINGS FORD c0933a 0902 ...

Page 96: ...TR 23 long 1 11 7 33 02546 Hose 8 ORS STR 90 42 5 long 1 12 7 33 02547 Hose 8 ORS STR 36 long 1 13 7 33 02189 Hose 4 ORS STR 90 26 long 2 14 8 33 02214 Hose 8 STR STR 13 16 16 both ends 29 long 1 15 7 33 02187 Hose 8 ORS STR 42 long 2 16 7 33 02331 Hose 16 STR 7 16 12 both ends 46 long 1 17 7 33 02186 Hose 4 ORS STR 30 long 1 18 8 33 02189 Hose 4 STR STR 9 16 18 both ends 66 long 1 19 8 33 02202 H...

Page 97: ...American Lincoln 2 55 SR7770HC HYDRAULIC HOSE SYSTEM EXPLODED VIEW c0941a 0902 ...

Page 98: ...23 long 1 11 7 33 02546 Hose 8 ORS STR 90 42 5 long 1 12 7 33 02547 Hose 8 ORS STR 36 long 1 13 7 33 02189 Hose 4 ORS STR 90 26 long 2 14 8 33 02214 Hose 8 STR STR 13 16 16 both ends 29 long 1 15 7 33 02187 Hose 8 ORS STR 42 long 2 16 7 33 02331 Hose 16 STR 7 16 12 both ends 46 long 1 17 7 33 02186 Hose 4 ORS STR 30 long 1 18 8 33 02189 Hose 4 STR STR 9 16 18 both ends 66 long 1 19 8 33 02202 Hose...

Page 99: ...American Lincoln 2 57 SR7770HC HYDRAULIC HOSE SYSTEM EXPLODED VIEW con t c0942a 0902 ...

Page 100: ...mp 1 10 2 00 03702 Flat Washer 625 x 281 x 062 1 11 2 00 00518 Lock Washer Helical Spring Med 1 12 2 00 00594 Nut Hex 20 x 437 x 218 1 13 14 7 23 03108 Receptacle Bracket 1 15 7 23 00023 Hinge 1 16 2 00 00409 Flat Washer 687 x 343 x 062 6 17 2 00 00530 Lock Washer Helical Spring 5 16 Med 6 18 2 00 00585 Nut Hex 5 16 18 x 500 x 265 6 19 20 21 7 90 07262 Wire to Ground Ford 423 1 22 2 00 00196 Screw...

Page 101: ...American Lincoln 2 59 SR7770HC 18 16 17 23 17 22 1 24 26 21 25 2 3 18 17 16 15 14 3 2 12 11 10 9 8 5 12 11 10 9 8 7 6 5 4 TO STARTER TO GROUND GAS LP DIESEL ENGINE P 5086a 9611 BATTERY EXPLODED VIEW ...

Page 102: ...14 7 81 00138 Center Support 1 15 2 00 00518 Lock Washer Helical Spring 1 4 Med 6 16 2 00 00594 Nut 1 4 20 x 437 x 218 4 17 2 00 03702 Flat Washer 625 x 281 x 062 3 18 2 00 00233 Screw 3 8 16 x 1 000 HHC 6 19 7 32 00022 Hinge 1 20 2 00 00209 Screw 3 8 16 x 1 250 HHC 6 21 7 29 00157 Gasket 1 22 7 76 00106 Spring 1 23 8 32 09013 Horn 1 24 2 00 00585 Nut Hex 5 16 18 x 500 x 265 3 25 2 00 00530 Lock W...

Page 103: ...rican Lincoln 2 61 SR7770HC 31 28 32 28 25 24 5 1 33 17 15 16 5 6 7 8 9 10111213 14 15 5 17 22 21 3 15 16 20 24 25 4 19 4 3 18 31 4 2 23 24 25 26 27 28 29 30 34 2 3 4 P 5152 9705 ENGINE COVER EXPLODED VIEW ...

Page 104: ... 5 8 26 04003 Float 1 6 2 00 04737 Screw 10 32 x 44 Self Seal 5 7 8 29 00131 Gasket 1 8 8 83 04029 Fuel Tank 1 9 7 13 07100 Bracket 2 10 2 00 03702 Flat Washer 1 062 x 265 x 062 8 11 2 00 04494 Compression Male 90 Elbow 1 8 1 12 7 87 02148 Fuel Line Gas Only 1 13 8 08 07038 Fuel Line Bumper Gas Only 3 14 7 11 00029 Fuel Cap 1 15 7 87 02160 Fuel Line Diesel Only 1 P 4747 9606 FUEL TANK PARTS LIST ...

Page 105: ...American Lincoln 2 63 SR7770HC 8 1 2 3 4 5 6 7 9 1 2 10 1 1 1 2 2 2 10 10 10 10 9 14 15 11 12 13 P4747 FUEL TANK EXPLODED VIEW ...

Page 106: ... 9 7 15 01038 Collar Weldment 2 10 7 43 05004 Lock Weldment 1 11 2 00 00220 Screw 1 4 20 x 63 Lg 2 12 2 00 00518 Washer Lock 1 4 2 13 8 83 04016 Tank LP comes with fitting 1 14 2 00 00233 Screw HHC 3 8 16 x 1 00 Lg 4 15 16 2 00 03702 Washer Flat 2 17 18 7 50 05143 Pad 2 19 2 00 02708 Screw HHC 5 16 18 x 1 00Lg 4 20 2 00 00585 Nut Hex 5 16 18 THDs 4 21 2 00 00530 Washer Lock 5 16 4 22 2 00 00409 Wa...

Page 107: ...American Lincoln 2 65 SR7770HC 5 8 TO ENGINE 4 8 5 PLASTIC CAP 7 2 9 14 23 10 16 12 11 13 20 21 22 9 19 SEAT BRACKET 18 28 1 2 3 4 SEAT PEDESTAL 24 25 P 4787 5 LP TANK SYSTEM OPTION EXPLODED VIEW ...

Page 108: ... 17 8 75 01210 Bracket Engine Mount 1 18 2 00 00505 Lock Washer 7 16 HS Med 5 19 2 00 05005 Screw M10 x 1 5 x 30mm LG HHC 2 20 2 00 05328 Screw M10 x 1 5 x 50mm LG HHC 1 21 7 08 00846 Bracket Motor Mount 1 22 2 00 00409 Flat Washer 687 x 344 x 062 1 23 2 00 02303 Lock Washer 5 16 HS Med 1 24 2 00 04366 Screw M10 x 1 5 x 25mm HHC 1 25 2 00 04948 Screw M8 x 1 25 x 25mm LG Med 1 26 7 56 04054 Exhaust...

Page 109: ...American Lincoln 2 67 SR7770HC FORD 425 ENGINE GAS EXPLODED VIEW c2180 0802 ...

Page 110: ...04873 Clamp Cable 1 28 2 00 04705 Bolt Hex Head Finished 3 8 16 x 1 25 LG 5 29 2 00 03702 Washer 625 x 281 x 063 2 30 2 00 00221 Bolt Hex Head Finished 1 4 20 2 31 2 00 00518 Lock Washer 1 4 Helical Spring 2 32 2 00 00594 Hex Nut 1 4 20 2 33 2 00 00216 Bolt Hex Head 3 8 16 x 2 1 34 2 00 03829 Lock Washer 3 8 Int Ext Tooth 1 35 7 90 07262 Wire Battery Connection Black 1 36 8 90 07328 Wire Ground to...

Page 111: ...American Lincoln 2 69 SR7770HC FORD 425 ENGINE GAS EXPLODED VIEW 2 c0954b 0902 ...

Page 112: ...17 8 75 01210 Bracket Engine Mount 1 18 2 00 00505 Lock Washer 7 16 HS Med 5 19 2 00 05005 Screw M10 x 1 5 x 30mm LG HHC 2 20 2 00 05328 Screw M10 x 1 5 x 50mm LG HHC 1 21 7 08 00846 Bracket Motor Mount 1 22 2 00 00409 Flat Washer 687 x 344 x 062 1 23 2 00 02303 Lock Washer 5 16 HS Med 1 24 2 00 04366 Screw M10 x 1 5 x 25mm HHC 1 25 2 00 04948 Screw M8 x 1 25 x 25mm LG Med 1 26 7 56 04054 Exhaust ...

Page 113: ...American Lincoln 2 71 SR7770HC FORD 425 ENGINE LP EXPLODED VIEW C2136 0802 ...

Page 114: ...063 2 29 2 00 00221 Bolt Hex Head Finished 1 4 20 2 30 2 00 00518 Lock Washer 1 4 Helical Spring 2 31 2 00 00594 Hex Nut 1 4 20 2 32 2 00 00216 Bolt Hex Head 3 8 16 x 2 1 33 2 00 03829 Lock Washer 3 8 Int Ext Tooth 1 34 7 90 07262 Wire Battery Connection Black 1 35 8 90 07328 Wire Ground to Frame 1 36 2 00 02599 Bolt Hex Head 3 8 16 x 2 25 1 37 8 82 00046 Switch Oil Pressure 2 38 8 90 07167 Wire B...

Page 115: ...American Lincoln 2 73 SR7770HC FORD 425 ENGINE LP EXPLODED VIEW 2 c0955a 0802 ...

Page 116: ...r Mounting Bracket 2 6 8 50 05053 Pad Radiator Mount 4 7 8 62 01011 Radiator 1 8 8 11 00045 Radiator Cap 1 9 2 00 00501 Lock Washer 1 4 Int 4 10 7 08 00483 Radiator Mounting Bracket 1 11 7 72 00012 Fan Shroud Gas Only 1 11 7 72 00008 Fan Shroud Diesel Only 1 12 2 00 01676 Flat Washer 1 062 x 265 x 06 1 13 2 00 00209 Screw 3 8 16 x 1 250 HHC Ref 14 2 00 00589 Nut Hex Jam 1 4 20 x 437 x 156 4 15 2 0...

Page 117: ...American Lincoln 2 75 SR7770HC 3 2 12 11 8 13 10 1 2 3 1 14 16 1 5 6 2 9 15 4 3 2 3 5 6 1 7 P 4607 9606 RADIATOR SHROUD EXPLODED VIEW ...

Page 118: ...gnition 1 11 8 18 00014 Decal Serial Number Tag 1 12 7 18 00149 Decal Maintenance Diagram 1 13 7 18 00216 Decal Choke Cable 1 14 2 00 04115 Rivet 2 15 8 50 05022 Pad Foot Pedal 3 16 7 40 00005 Decal Forward 1 17 7 40 00006 Decal Reverse 1 18 7 50 05136 Pad Edge 1 19 8 18 00395 Decal Warning Key Switch 1 20 7 18 00228 Decal Patent 1 21 7 18 00236 Decal No Step 3 22 7 18 00281 Decal Solution Control...

Page 119: ...American Lincoln 2 77 SR7770HC 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 22 23 24 25 26 27 24 26 21 BOTH SIDES TOP OF SQUEEGEE DECALS EXPLODED VIEW C0953a 0702 ...

Page 120: ...2 78 American Lincoln SR7770HC NOTES ...

Page 121: ...S G I WT FG S G I OP HM NOT USED ON GAS TIE STRAP TO WIRE BUNDLE Engine Fault Recovery Tank 1 full A B Red LED light A B Amber LED light Amber LED light Amber LED light Neg1B Neg1C Neg1C Neg1D 46 20B Recovery tank 2 Low level High Level A B A B NEG1H NEG1J NEG1J 43 6B C 11 Neg1 Neg1A Neg1A Neg1B 44B 45B Solution tank 1 Low level High Level A B Amber LED light A B Amber LED light 22A 15A 55A B Diod...

Page 122: ...llet connector 156 insulated Male Bullet connector NOT USED ON LPG VERSION Tape Individualy Tie wrap to wire bundle 156 insulated Male Bullet connector Engine Fault Recovery Tank 1 full A B Red LED light A B Amber LED light Amber LED light Amber LED light Neg1B Neg1C Neg1C Neg1D 46 20B Recovery tank 2 Low level High Level A B A B NEG1H 43 6B C 11 Neg1 Neg1A Neg1A Neg1B 44B 45B Solution tank 1 Low ...

Page 123: ...ure Sender 8 69 00005 3 REF Water Temperature Switch 8 63 05011 4 REF Water Temperature Sender 8 69 00013 5 REF Starter Relay Part of EngineAssy 6 REF Alternator Part of EngineAssy 7 REF Starter Part of EngineAssy 8 REF LPG Fuel Shut off Solonoid Part of EngineAssy 9 REF Gas Fuel Sht off Solonoid Part of EngineAssy 10 REF Gas Fuel Pump Part of EngineAssy 11 REF LPG Low tank Pressure Switch Part of...

Page 124: ...NOT EMPTY TRANSFER PUMP RUN RECOVERY WATER VALVE 1 TRANSFER TO RECOVERY TANK 2 RECOVERY WATER VALVE 2 TRANSFER TO SOLUTION TANK recovery tank 2 selected as solution water source SW2S REV NEUTRAL ESP SOAP METERING PUMP SPRAY WAND PUMP SW2S NEUTRAL SW2S REV D2 D3 D4 D5 D7 D6 R2 FULL SOL EMPTY R2 FULL SOL FULL SOL WATER SOL 1 WATER FROM SOLUTION TANK SOL WATER SOL 2 WATER FROM RECOVERY TANK 2 SOLUTIO...

Page 125: ...NOT EMPTY TRANSFER PUMP RUN RECOVERY WATER VALVE 1 TRANSFER TO RECOVERY TANK 2 RECOVERY WATER VALVE 2 TRANSFER TO SOLUTION TANK recovery tank 2 selected as solution water source SW2S REV NEUTRAL ESP SOAP METERING PUMP SPRAY WAND PUMP SW2S NEUTRAL SW2S REV D2 D3 D4 D5 D7 D6 R2 FULL SOL EMPTY R2 FULL SOL FULL SOL WATER SOL 1 WATER FROM SOLUTION TANK SOL WATER SOL 2 WATER FROM RECOVERY TANK 2 SOLUTIO...

Page 126: ...TER MOTOR MTR M10 M1 B B AS S I 95 ALT STARTER SOLENOID FUEL SOLENOID FUEL PUMP GAS ONLY Throttle Actuator LPG LOW FUEL PRS Low Oil Pressure High Water Temp FORD IGNITION SYSTEM Oil pressure Safty Switch MI0 OPS WTS BLUE BLack Red ECT CPS 1 DK BLU TAN ORG RED GRN TAN WHT GRAY DK BLU GRY RED LTGRN RED GRAY GRAY RED YEL BLK RED GRN TAN WHT TAN ORG BLK 2 4 5 6 7 8 9 11 12 UESC PRIMARY COIL BLK GRN RE...

Page 127: ...American Lincoln 2 85 SR7770HC HYDRAULIC SCHEMATIC ...

Page 128: ... Vacuum Wand Option 3 7 Lights Options 3 8 Turn Signal Option 3 10 Warning Lights Standard 3 12 Warning Lights with Overhead Guard 3 14 Fire Extinguisher Option 3 16 Flame Arresting Gas Cap Option 3 17 Suspension Seat 3 18 Debris Basket Option 3 19 ESP Option 3 20 Ford Engine Shutdown Option 3 24 Tire Options 3 26 Spare Parts Kit Gas LP 3 27 Index 3 28 Warranty 3 33 ...

Page 129: ...1 00121 Support Weldment 1 4 7 81 00188 Support Weldment Ref 5 2 00 00239 Screw 1 2 13 x 1 000 HHC 12 6 2 00 02352 Nut Hex 1 2 13 x 875 x 484 12 7 2 00 02312 Lock Washer Helical Spring 1 2 Med 16 8 2 00 01444 Flat Washer 750 x 520 x 062 16 9 2 00 00240 Screw 1 2 13 x 1 250 HHC 4 P 4621 9703 P4621A 9703 5 1 3 9 8 7 8 7 6 2 5 8 6 7 OVERHEAD GUARD OPTION ...

Page 130: ...0 75 dia 1 7 08 03283 Supergrit 20 75 dia 1 7 08 03284 Cleangrit 20 75 dia 1 2 7 45 05026 Lug Brush Drive 2 3 2 00 00518 Lock Washer 1 4 Helical Spring 4 4 2 00 02587 Hex Head Cap Screw 25 20 x 1 25 4 Assembly Numbers 0765 275 3 Black Nylon Hardware 0765 276 3 Poly Hardware 0765 277 3 Supergrit Hardware 0765 278 3 Cleangrit Hardware c0946b 0702 BRUSH OPTIONS c0946b 0702 ...

Page 131: ...3 4 American Lincoln SR7770HC BUMPER OPTION OPTION NO 0780 549 KEY NO PART NUMBER DESCRIPTION QTY 1 0760 689 Bumper Assembly 4 c0950a 0802 c0950a 0802 ...

Page 132: ...MBER DESCRIPTION QTY 1 7 08 01130 Bracket Bumper Mount 1 2 2 00 04176 Flat Washer 2 3 7 70 05206 Shaft Bumper 1 4 2 00 00776 Cotter Pin 1 8 x 1 1 2 LG 2 5 2 00 02312 Lock Washer 1 2 6 6 2 00 02676 Screw 1 2 13 x 75 LG 6 7 7 66 05009 Roller Bumper 2 c0949a 0802 c0949a 0802 ...

Page 133: ... 6 32 Helical Spring 1 6 2 00 04578 Male Bullet Plug 1 7 2 00 00221 Screw 1 4 20 x 750 HHC 2 8 2 00 00501 Lock Washer 1 4 Int 1 9 2 00 00828 Terminal 1 10 8 32 09009 Backup Alarm 1 11 2 00 00409 Flat Washer 687 x 343 x 062 2 12 2 00 00518 Lock Washer Helical Spring 1 4 Int 2 13 2 00 00594 Nut Hex 1 4 20 2 14 2 00 00624 Nut 6 32 Hex 2 15 8 64 00008 Circuit Breaker 15 AMP 1 16 2 00 00507 Star Washer...

Page 134: ... NUMBER DESCRIPTION QTY 1 7 13 07097 Clip 10 2 2 00 04312 Screw 10 24 x 625 T C HH 10 3 7 03 00040 Adapter 1 4 634118 4 Clarke Hose 1 5 639804 4 Clarke 1 1 2 Wand Assembly 1 6 638828 4 14 Squeegee 1 7 7 18 00121 Decal Warning 1 P 4930 9601 1 2 3 4 6 5 7 VACUUM WAND OPTION ...

Page 135: ...94 Nut Hex 1 4 20 x 437 x 218 16 5 8 40 05028 Headlight 2 6 2 00 04578 Male Bullet Plug 4 7 8 90 07358 Ground Wire 4 8 8 40 05030 Instrument Light and Lead 4 9 2 00 04588 Wire Nut 1 10 8 82 00027 Light Switch Push Pull 1 11 8 40 05029 Taillight 2 12 7 90 07229 Wire 1 13 2 00 00409 Flat Washer 687 x 343 x 062 2 14 2 00 04876 Screw 1 4 20 x 500 BHS 16 15 8 28 05011 Fuse FU 1 15 Amp 1 P 4822 9609 HEA...

Page 136: ...ican Lincoln Technology 3 9 SR7770HC 15 10 12 2 7 3 4 6 5 1 3 8 9 14 13 2 6 6 7 3 13 4 11 1 3 14 P4822 9609 24 A MAIN HARNESS FRONT HM OP VM FG WT REAR PANEL HARNESS LIGHT SWITCH LIGHTS OPTION EXPLODED VIEW ...

Page 137: ...t Brake Light 2 12 8 64 00008 Circuit Breaker 15 Amp 1 13 8 11 00044 Boot 1 14 8 11 00015 Terminal 1 15 8 82 00039 Switch Brake 1 16 2 00 00519 Lock Washer 10 Hel 2 17 2 00 04876 Screw 1 4 20 x 500 BHS 16 18 2 00 00605 Nut Hex MS 1 4 20 x 437 x 187 2 19 7 90 07229 Wire 1 20 2 00 00409 Flat Washer 687 x 343 x 062 2 21 22 23 2 00 01994 Screw 8 15 x 750 T F RH 1 24 2 14 03197 Rubber Washer 1 000 x 18...

Page 138: ... 9 5 20 12 3 17 23 6 24 26 25 18 16 4 28 15 30 HARNESS PANEL LIGHT SWITCH REAR FRONT FUSE HOLDER BACKSIDE OF CIRCUIT BREAKER PANEL FROM CB8 FROM HARNESS USED WITHOUT LIGHT OPTIONS BUTT SPLICE FLASHER TURN SIGNAL SWITCH MAIN HARNESS GREEN YELLOW BLACK P4823 9706 TURN SIGNAL OPTION EXPLODED VIEW ...

Page 139: ...S 10 24 x 375 x 125 2 STROBE LIGHT KEY NO PART NUMBER DESCRIPTION QTY 11 8 40 05033 Red 1 8 40 05041 Yellow 1 12 2 00 00838 Terminal 1 13 2 00 00491 Grommet 1 14 2 00 00512 Lock Washer 10 Int 2 15 2 00 04578 Connector 1 16 2 00 04341 Grommet 1 17 2 00 03063 Screw 10 24 x 750 THM 2 18 2 00 00605 Nut Hex MS 10 24 x 375 x 125 2 LIGHT SUPPORT KEY NO PART NUMBER DESCRIPTION QTY 19 8 81 00145 Weldment 1...

Page 140: ...American Lincoln Technology 3 13 SR7770HC 20 21 19 1 3 2 4 5 6 9 7 8 10 23 22 24 17 11 12 13 14 18 15 16 P4902 WARNING LIGHTS STANDARD EXPLODED VIEW ...

Page 141: ... 00491 Grommet 1 14 2 00 00512 Lock Washer 10 Int 2 15 2 00 04578 Connector 1 16 2 00 00605 Nut Hex MS 10 24 x 375 x 125 2 17 2 00 03063 Screw 10 24 x 750 THM 2 GUARD WIRE SUPPORT ASSEMBLY KEY NO PART NUMBER DESCRIPTION QTY 18 8 58 05228 Light Support 1 19 2 00 00221 Screw 1 4 20 x 750 HHC 4 20 8 90 07363 Wire Assembly 1 21 2 00 00491 Grommet 1 22 2 00 00518 Lock Washer Helical Spring 1 4 Med 4 23...

Page 142: ...hnology 3 15 SR7770HC 1 3 7 2 6 4 8 5 9 26 17 11 12 13 14 16 10 15 R E D B LA C K 19 18 28 27 26 25 24 21 22 25 26 28 27 24 21 20 30 29 31 C B 9 C B 5 6 B 6 A 21 P4901 9511 WARNING LIGHTS with OVERHEAD GUARD EXPLODED VIEW ...

Page 143: ...MBER DESCRIPTION QTY 1 8 83 04033 Fire Extinguisher 1 2 2 00 00221 Screw 1 4 20 x 750 HHC 4 3 980657 1 Lock Washer 1 4 Split 4 4 2 00 00594 Nut Hex 1 4 20 x 437 x 218 4 P 4872 3 9704 P4872 3 9704 H15 1 2 H25 DRIVER S COMPARTMENT FIRE EXTINGUISHER ...

Page 144: ...n Lincoln Technology 3 17 SR7770HC OPTION NO 0880 105 KEY NO PART NUMBER DESCRIPTION QTY 1 8 11 00024 Flame Arresting Gas Cap 1 2 8 83 04022 Fuel Tank with Gauge 1 P 4875 9601 1 2 P4875 FLAME ARRESTING GAS CAP ...

Page 145: ...00409 Flat Washer 687 x 343 x 062 4 4 8 71 00016 Shim Block 4 5 2 00 02322 Lock Washer 5 16 4 6 2 00 00644 Nut 5 16 18 Lock 4 7 8 09 04272 Armrest Kit Includes both Armrests 1 0780 109 Suspension Seat Option Includes all theAbove P 5080 9601 WEIGHT ADJUSTMENT LEVER BACKREST ADJUSTMENT FORWARD BACKWARD ADJUSTMENT LEVER 7 1 2 3 4 6 P5080 SUSPENSION SEAT ...

Page 146: ... 7 27 07156 Debris Basket Frame 1 3 2 00 04685 Screw 1 4 20 x 750 HHC 2 4 2 00 04590 Sealing Washer 1 4 2 5 2 00 04686 Lock Washer 1 4 2 6 2 00 04688 Nut Hex 1 4 20 2 7 3 73 00024 Edging 3 75 ft C 0354 9609 6 6 4 4 DRILL 281 DIA HOLE 2 PLACES USE PUNCH MARKS FOR LOCATION C0354 9609 3 3 5 7 1 2 DEBRIS BASKET ...

Page 147: ... 7 81 00187 Support Detergent Tank 1 9 7 83 04162 Tank Detergent 1 10 2 00 05346 Fitting Bulkhead Detergent Tank 1 11 2 00 04654 Fitting 1 4 NPT x 3 8 Hose Barb 90 2 12 7 25 02080 Fitting Bulkhead Detergent Float 1 13 2 00 05035 Fitting 1 4 NPT x 1 8 NPT Street Elbow 90 1 14 2 00 04590 Washer Sealing 2 15 2 00 04685 Screw 1 4 20 x 75 HHC SS 4 16 2 00 04687 Lock Washer 1 4 Helical Spring 2 17 2 00 ...

Page 148: ...American Lincoln Technology 3 21 SR7770HC ESP OPTION TANK GROUP EXPLODED VIEW c0951a 0702 ...

Page 149: ... 10 8 75 01207 Spacer Tail Light Mtg 4 11 2 00 00426 Flat Washer 500 x 219 x 063 8 12 2 00 05056 Screw 10 24 x 2 00 SHC 4 13 2 00 01246 Nut 10 24 Elastic Stop 4 14 2 00 05412 Reducer Connection 2 15 7 13 07084 Hose Clamp 3 16 7 64 05009 Rheostat 10 OHM 25W 1 17 2 00 00498 Lock Washer 10 EXT 2 18 2 00 00828 Ring Terminal 2 19 2 00 03702 Washer 625 x 281 x 063 2 20 2 00 00641 Nut Fiber Insert 1 4 20...

Page 150: ...American Lincoln Technology 3 23 SR7770HC ESP OPTION DETERGENT PUMP GROUP EXPLODED VIEW c0943a 0802 ...

Page 151: ...638 Pipe Nipple NPT x 3 8 NPT 1 8 2 00 02474 Plug NPT Hex HD 1 9 2 00 04808 Terminal Amp 52936 or Equiv 11 10 2 00 00838 Terminal Etc B 337 10 or Equiv 1 11 2 00 00049 Screw 10 24 x 500 RHM 2 12 2 00 04626 Terminal Holl FP5336F or Equiv 1 13 2 00 04576 Terminal Holl XMP9654S or Equiv 1 14 2 00 01128 Terminal Butt Splice 1 15 2 00 00519 Washer 10 Lock 2 16 2 00 04345 Tye Rap 10 17 3 61 00189 Strand...

Page 152: ...gy 3 25 SR7770HC 11 9 18 15 10 3 1 4 3 2 1 GS 17 4 5 6 7 8 12 17 9 13 14 2 4 2 ALARMSTAT PRESSURSTAT YELLOW GREEN NC NC NO NO C C 1 2 3 4 AUTOMATIC OVERRIDE R ENGINE HARNESS P4959 9607 31 D 16 FORD ENGINE SHUTDOWN EXPLODED VIEW ...

Page 153: ...3 26 American Lincoln SR7770HC KEY NO PART NUMBER DESCRIPTION QTY 1 7 89 08068 Rear Drive Tire 6 Wide 1 1 7 89 08071 Siped Rear Drive Tire 1 1 0780 098 Front Tire Urethane 2 P4554 TIRE OPTIONS ...

Page 154: ...r Squeegee 1 7 77 00153 Rubber Side Squeegee Outer RH 1 7 77 00154 Rubber Side Squeegee Inner RH 1 7 77 00151 Rubber Side Squeegee Outer LH 1 7 77 00152 Rubber Side Squeegee Inner LH 1 7 33 02381 Squeegee Vacuum Hose 23 5 1 7 25 08095 Front Scrub Flap 1 FILTERS 8 24 04106 EngineAir Cleaner Element 1 7 24 04032 Hydraulic Return Filter Element 1 SPARE PARTS GAS LP MACHINES ...

Page 155: ...EGINNINGTHE 1 21 CLEANING OPERATION ENDING THE 1 21 CONNECTION DIAGRAM GAS CONTROLPANEL 2 79 CONNECTION DIAGRAM LP CONTROLPANEL 2 80 CONNECTION DIAGRAM GAS LP ELECTRICAL 2 81 COOLANT LEVEL 1 33 COOLING SYSTEM 1 33 DEBRIS BASKET OPTION 3 19 DECALS 2 76 DECIMAL METRIC CONVERSIONTABLE 1 9 DETERGENT FLOW KNOB 1 14 DOUBLE LID TANK 3 1 22 DRIVE BELTS 1 33 DRIVE PUMP FITTINGS 2 48 DRIVER COMPARTMENT 2 36...

Page 156: ...SERVOIR FILLING THE 1 28 HYDRAULIC RESERVOIR FILTER FITTINGS 2 76 HYDRAULIC SCHEMATIC 2 82 HYDRAULIC SCHEMATIC CON T 2 83 HYDRAULIC SCHEMATIC CON T 2 84 HYDRAULIC SYSTEM CLEANING THE 1 28 HYDRAULIC TORQUE REQUIREMENTS 1 8 HYDRAULICS 1 28 IGNITIONSWITCH 1 12 INDEX 3 28 INSTRUMENT PANEL GAS 2 40 INSTRUMENT PANEL LP 2 42 LIGHTSOPTION 3 8 LIGHTSWITCH 1 12 LOW LEVEL WARNING LIGHT 1 14 LOWER DOORS 2 9 L...

Page 157: ... 29 RECOVERYTANK 2 24 RECOVERYTANK LID 2 20 RECYCLING PUMP ESP SYSTEM 1 29 RETURN MANIFOLDAND FITTINGS 2 51 SAFETY INSTRUCTIONS 1 13 SCHEMATIC DIAGRAM OPTIONS 1 11 SCRUB BRUSHES SWITCH 1 14 SCRUB DECKAND BRUSHES 2 4 SEATADJUSTMENT 1 17 SERVICE CHART 1 24 SOLUTIONCONTROL 1 14 2 18 SOLUTION HIGH WARNING LIGHT 1 22 SPARE PARTS KIT GAS LP 3 34 SPECIFICATIONS 1 4 SQUEEGEEAND SCRUB DECK CYLINDERS FITTIN...

Page 158: ... 20 THROTTLE 1 15 TIRE OPTIONS 3 33 TOWINGINSTRUCTIONS 1 23 TRANSPORTINGTHE 1 21 TURN SIGNAL OPTION 1 15 3 16 VACUUM WAND OPTION 3 44 VACUUM MOTOR FITTINGS 2 49 VACUUM MOTOR FLOAT 2 22 VOLT METER 1 13 WARNING LIGHTS STANDARD 3 22 WARNING LIGHTS with OVERHEAD GUARD 3 24 WARRANTY 3 33 WATER TEMPERATURE GAUGE 1 13 INDEX ...

Page 159: ...3 32 American Lincoln SR7770HC NOTES ...

Page 160: ...and upon the terms set out below the main frame debris hopper solution tank and the recovery tank for the life of the machine against failure caused by defects in workmanship or total rust through For purposes of this coverage cosmetic deterioration or surface rust does not constitute a failure d American Lincoln warrants to the original purchaser only to repair or replace at its option and upon t...

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American-Lincoln Alto SR7770HC, Operator'S Manual, Instruction Book And Parts List

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