American Eagle SHD-245 Owner'S Manual Download Page 20

SHD-245 Manual

19

Problem

Compressor will not shut

down:

Compressor continues to

build air during idle mode:

Compressor will not speed

up when compressor is

activated:

Engine RPM will not

increase when compressor

is activated:

Compressor cycles or runs

often:

Chassis engine RPM

continue to operate at high

speed when air receiver

reaches maximum capacity:

Possible Cause

Air line or air hose leaks.

Misadjustment of pilot valve.

Pilot valve leaking air

Centrifugal unloader valve is leaking.

Moisture or rust contamination.

Faulty low pressure intake valve.

Leaking or misadjustment of the pilot

valve.

Air reservoir full.

Faulty pressure switch.

No 12 volt power to coil solenoid

valve located on hydraulic manifold.

Loose wiring.

Faulty pressure switch.

Faulty speed control.

Faulty pressure switch.

Excessive water in air reservoir.

Pip lines leaking air.

Misadjustment of pilot valve.

Air leaking from pilot valve.

Check valve leaking.

Faulty pressure switch.

Pressure switch wiring.

Solution

Tighten air lines or hose connections.

Adjust valve per manual specifications.

Clean or replace pilot valve.

See “Compressor runs slowly” section.

Remove filter bowl.  Fill with WD40 lubricant.

Open air tank valve.  Run compressor for 10

minutes.  Partially close air tank valve and cycle

compressor.  Repeat as needed.

Clean or replace low pressure intake valves.

Tighten or adjust valve per manual specs.

Drain air from reservoir.

Test for 12 volt power on both the “C” and “NC”

side of the terminals.  If no power on “NC” side

of pressure switch, replace switch.

Check fuse.  Check ground wires.  Check

chassis emergency brake switch.

Check wiring to : Solenoid valve, pressure

switch, ground wiring.

Replace pressure switch.

Check speed control wiring for loose or broken

connections.  Check relay (For ECM operated

speed settings.)

Replace pressure switch.

Drain air reservoir.

Tighten or replace lines.

Adjust valve per manual specifications.

Clean, adjust, or replace.

Clean or replace.

Replace pressure switch.

Wires place on pressure switch incorrectly or

loose ground wire.

Summary of Contents for SHD-245

Page 1: ...Garner IA 50438 800 392 3015 Fax 641 923 9099 www americaneagleacc com Owner s Manual Model SHD 245 Manual Part No 37244 Last Revision 01 03 13 Subject to Change without Notification 2013 American Eag...

Page 2: ...and parts deemed Introduction necessary for product improvement or commercial production purposes This right is kept with no requirement or obligation for immediate mandatory updating of this manual...

Page 3: ...f Contents Safety Page 3 Specifications Page 4 Operation Page 5 Head Unloading System Page 6 Maintenance Page 7 Installation Page 8 Assembly Drawings Page 12 Replacement Parts Page 17 Troubleshooting...

Page 4: ...ompressor Always connect hoses to the compressor before energizing the hydraulic power source Be sure all hose connections are tight both air and hydraulic Establish a training program for all operato...

Page 5: ...ressure 2500 PSI Pressure Relief Setting 12 VDC Solenoid Control Valve All Steel Plumbing W JIC Fittings 6061 Aluminum Manifold 861 CFM 12 Volt Cooler Fan Air Pressure Control Valve Drive System Descr...

Page 6: ...adjustment instructions the following page Operating Notes This reciprocating compressor must not be used for breathing air To do so will cause serious injury whether air is supplied direct from the c...

Page 7: ...he bottom of the manifold Ref No 1 as shown Claw must be position so that it will enter three slots in the compressor valve Failure to follow this procedure will result in an inoperative head unloader...

Page 8: ...ondition dictates General preventative maintenance includes maintaining proper fluid level in both systems and the general cleanliness of the equipment Proper fluids according to the specifications ar...

Page 9: ...e located on the hydraulic manifold there are two 2 wires red and black running to the compressor pressure switch Connect the black wire to the vehicle frame or other suitable ground The red wire moun...

Page 10: ...m Pressure on the return line exceeding 200 PSI can and will cause damage to the filter cooler and components of the compressor hydraulic system 3 4 RETURN LINE TO RESERVOIR MOTOR CASE DRAIN ROUTED TO...

Page 11: ...SHD 245 Manual 10 PN 30533 PN 30532 Typical Hydraulic Circuit for Single Stage Pump with Multiple Components Typical Hydraulic Circuit for Tandum Two Part Pump with Multiple Components...

Page 12: ...SHD 245 Manual 11 Typical Hydraulic Circuit for Compressor with Auxiliary Cooler COMPRESSOR RETURN PRESSURE AUXILIARY COOLER SINGLE HYDRAULIC PUMP SUCTION PORT FILTER FILTER SCREEN HYDRAULIC RESERVOIR...

Page 13: ...4 0 2 6 1 1 0 0 1 G N I H S U B 8 8 1 6 C 7 1 18 9256 BELT 3B90 GATES DAYCO RBP90 3 1 2 R S R P C 0 7 R T F E L E K A T N I 8 6 7 1 1 9 1 1 L L E L M 5 2 0 G T F 8 0 9 5 C 0 2 21 C2275 FTG HOSE BARB 3...

Page 14: ...343 WASHER 0 31 USS FLAT ZINC 1 10 0359 CAP SCR 0 50 13X1 50 HHGR5 12 30 7414 SPRING GOV MAIN R30 R70 1 11 26495 FLYWHEEL R70 1 31 7415 SLEEVE SPRING R30 R70 1 12 26780 MACHINERY KEY R70 1 32 6094 GAS...

Page 15: ...R70 4 12 26796 HP PRESSURE PISTON RING SET R7 2 4 26788 CONNECTING ROD BOLT R70 8 13 26797 PISTON PIN RETAINING RING R70 8 5 26789 CONNECTING ROD NUT R70 8 14 26798 CRANKSHAFT R70 1 6 26790 OIL DIPPER...

Page 16: ...E LP R70 2 7 C1182 VALVE PRESS RELIEF CHAMP 2 22 13925 PISTON ROD HP UNLOADER VALVE R70 2 8 0494 CAP SCR 0 44 14X2 00 HHGR5 16 23 13924 PISTON ROD LP UNLOADER VALVE R70 2 9 26808 LOW PRESSURE VALVE GA...

Page 17: ...R70 1 3 26814 UNLOADER VALVE TUBE W FITTINGS R70 1 11 26819 TEE DISCHARGE TUBE R70 1 4 7473 TUBE FTG R70 1 12 26810 COMPRESSION NUT R70 4 5 26815 INTERCOOLER TUBE W FITTING LB R70 1 13 26811 COMPRESSI...

Page 18: ...5 Service Kit Includes Air Filters Hyd Oil Filter Compressor Oil CHAMPION COMPRESSOR COMPONENTS PART DESCRIPTION C1089 Compressor R70 CENTRIFUGAL UNLOADER COMPONENTS PART DESCRIPTION C0896 Release Val...

Page 19: ...low Faulty compressor valves Pilot valve leaking air Centrifugal unloader valve leaking Hydraulic oil temp high Hydraulic motor drive coupler loose Faulty hydraulic relief valve Faulty check valve Di...

Page 20: ...ck valve leaking Faulty pressure switch Pressure switch wiring Solution Tighten air lines or hose connections Adjust valve per manual specifications Clean or replace pilot valve See Compressor runs sl...

Page 21: ...5 0 8 174 5 6 0 1 5 9 7 19 9 1 796 1 9 33 6 31 165 6 4 91 5 3 5 1 0691A 3 9 5 9 1 796 1 9 0 33 61 1 64 65 6 0 9 0 5 5 0691A 4 91 5 3 3 9 796 1 6 0 9 0 5 96 15 4 15 5 5 9 1 1 06 79169 91 5 7796 3 964 4...

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