American Dryer Corp. Gas DSI/Electric/ Steam AD-78 II Parts Manual Download

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American Dryer Corporation

88 Currant Road

Fall River, MA 02720-4781

Telephone: (508) 678-9000 / Fax: (508) 678-9447

E-mail:

[email protected]

www.amdry.com

AD-78 II

Parts Manual

2001-2002

ADC

Part No. 450576

Summary of Contents for Gas DSI/Electric/ Steam AD-78 II

Page 1: ...AmericanDryerCorporation 88 Currant Road Fall River MA02720 4781 Telephone 508 678 9000 Fax 508 678 9447 E mail techsupport amdry com www amdry com AD 78 II Parts Manual 2001 2002 ADCPartNo 450576 ...

Page 2: ..._______________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ Replacement parts can be obtained from your reseller or the ADC factory When ordering replacement parts from the factory you can FAX your order to ADC at 508 678 9447 or telephone yo...

Page 3: ...rtAssembly 13 IdlerBearingAssembly 14 Basket Tumbler BearingAssembly 15 Single Phase 1ø Motor ElectricRelayPanelAssembly 16 3 Phase 3ø Motor Non Reversing Electric Relay PanelAssembly 17 3 Phase 3ø Motor Reversing Electric Relay PanelAssembly 18 19 Non ReversingT E F C Motor MountAssembly 20 21 ReversingT E F C MotorMountAssembly 22 23 HotSurfaceIgnition HSI BurnerAssembly CE Export 24 25 DirectSp...

Page 4: ...o Part No Qty Description 1 883244 1 Control DoorAssembly includes illus nos 1 4 and 5 2 150134 2 10 32 x 1 2 TORX Screw 3 150317 2 10 16 x 3 4 TORX Screw 4 117605 2 1 4 x 3 8 Neoprene Sponge Tape 5 117604 2 1 8 x 3 8 Neoprene Sponge Tape 6 881053 1 ADC Logo with Adhesive Tape Specify color when ordering ...

Page 5: ...243 1 Control Door without Locks 2 117605 2 1 4 x 3 8 Neoprene Sponge Tape 3 150317 2 10 16 x 3 4 TORX Screw 4 160015 2 MK 100 Lock ONLY 5 160052 1 1 Cam 6 160104 MK 100 Key ONLY 7 881053 1 ADC Logo with Adhesive Tape As required Specify color when ordering Control Door Coin Models ...

Page 6: ...el ONLY 801256 1 Phase 5 Microprocessor Control Panel ONLY with Battery Bracket 801206 1 Phase 5 OPL Non Reversing Microprocessor Control Panel Assembly Complete includes illus nos 1 through 6 801207 1 Phase 5 OPL Reversing Microprocessor Control Panel Assembly Complete includes illus nos 1 through 6 3 137222 1 Phase 5 OPL Non Reversing Controller ONLY 137231 1 Phase 5 OPL Reversing Controller ONL...

Page 7: ...0 16 x 1 2 Hex Head TEK Crimptite Screw 4 137213 1 Phase 5 Coin Controller ONLY 824998 1 Phase 5 Battery Clip 5 153010 2 6 Star Washer 6 150005 2 6 32 x 1 4 Phillips Round Head Machine Screw 7 1 Coin Acceptor refer to Microprocessor Coin Acceptors Listing on page 30 8 152102 4 Hex Nut 9 136048 1 1 8 Amp slo blo Fuse IMPORTANT Check label on computer chip to verify correct part number of controller...

Page 8: ...art No Qty Description 1 880118 1 Coin Box Assembly ONLY Less Lock 2 160036 1 ACE Lock Assembly with Key 3 160136 1 ACE Key ONLY 4 880117 1 Coin Vault Assembly ONLY Less Lock includes illus nos 1 4 and 5 5 152014 4 1 4 20 Free Spin Wash Nut Specify color when ordering Specify key number when ordering ...

Page 9: ...dels includes illus nos 1 3 5 and 6 2 150313 11 10 16 x 1 2 TORX Plus BTN Type 1 150318 25IP Stick Fit TORX Plus Bit 3 116147 2 13 x 18 1 2 Rear Lower Wall Insulation 116320 1 Top Front Panel Insulation 116321 1 Bottom Front Panel Insulation 4 122002 1 Lint Drawer Switch 5 881987 1 Friction Door Latch Kit includes illus nos 5 and 6 6 154215 2 5 32 Pop Rivet Specify color when ordering As needed Fr...

Page 10: ...oor Handle 2 151010 1 10 32 Black Hex Acorn Lock Nut 3 150120 1 10 32 Door Latch Screw 4 152014 6 1 4 20 Free Spin Wash Nut 5 102214 1 30 Door Glass 6 102357 1 Large Steel Door Gasket 7 151013 4 10 32 Black Acorn Nut 8 150683 6 1 4 20 x 5 8 Carriage Bolt 9 102361 1 Black Gasket Tape 10 883251 1 Large Black Main Door Hinge 11 883250 1 Large 37 1 4 Black Door Ring ONLY Main Door Assembly Round Door ...

Page 11: ...3 4 1 4 20 x 3 4 Stainless Steel Cap Screw 6 882866 1 Black Main Door Switch Housing ONLY 881153 1 Black Main Door Switch with Housing Assembly includes illus nos 1 through 4 and 6 7 150301 2 8 18 x 7 16 Phillips Pan Head TEK Screw 8 881151 1 Black Bottom Hinge Block includes illus nos 5 and 8 9 881152 1 Black Top Hinge Block includes illus nos 5 and 9 10 153031 1 Nylon Washer Main Door Switch Ass...

Page 12: ...32 x 1 4 Phillips Round Head Machine Screw 6 881912 1 Temperature Sensor Bracket Complete includes illus nos 1 through 7 7 880251 1 1 4 Temperature Sensor Probe Assembly includes illus nos 7 through 9 122605 1 4 Pin Socket Connector 8 122701 4 Socket Terminal ONLY 9 121028 2 Insulated Terminal ONLY 10 150301 2 8 18 x 7 16 Phillips Pan Head TEK Screw 11 122604 1 4 Pin Connector ONLY 12 122700 4 Pin...

Page 13: ... Lint Coupe ONLY 2 154200 7 5 32 Pop Rivet 3 304100 1 Lint Screen Hold Down 4 150300 3 10 16 x 1 2 Hex Washer TEK Screw 5 800500 2 Lint Screen 6 150419 2 6 x 1 2 Tamperproof TEK Screw 7 108120 1 Chain for Drop Lint Door 150418 1 Tamperproof Screw Hand Driver 8 150425 2 12 24 x 3 8 Phillips Round Head Screw 9 122116 1 Lint Drawer Switch ONLY 10 323724 1 Lint Drawer Switch Bracket ...

Page 14: ... No Qty Description 1 883248 1 Drop Lint Door for OPL models 883247 1 Drop Lint Door for coin models 2 117604 5 1 8 x 3 8 Neoprene Sponge Tape 3 170226 1 Slide Latch for OPL models 160001 1 Lint Door AD 100 Lock for coin models 160103 1 Key ONLY for AD 100 Lock Drop Lint Door Assembly ...

Page 15: ... 801774 1 Basket tumbler Support ONLY 3 150500 1 5 16 18 x 3 4 Socket Button Head Screw 4 100912 8 1 2 13 x 25 3 8 Tie Rod 5 116006 1 Felt Collar 170730 1 Felt CollarAdhesive 10 3 oz 6 153011 8 1 2 Flat Washer 7 153026 8 1 2 Lock Washer 8 152011 8 1 2 13 Hex Nut 9 301701 Basket tumbler Shims 10 314701 4 Basket tumbler Ribs 11 150413 32 10 16 x 1 2 TORX Crimptite Screws As required Basket Tumbler S...

Page 16: ...3 100178 1 4L 570 V Belt idler to motor 4 154301 2 5 16 18 x 1 Allen Setscrew 5 100705 1 3 16 x 3 16 x 1 3 8 Key 6 883473 1 Idler BearingAssembly Complete includes illus nos 5 through 12 7 150617 2 3 8 16 x 1 Hex Head Machine Bolt 8 153005 2 3 8 Lock Washer 9 153004 2 3 8 Flat Washer 10 801009 1 Idler Square Washer 11 152005 1 3 8 16 Hex Nut 12 150623 1 3 8 16 x 5 Hex Head Machine Bolt ...

Page 17: ...2 1 2 13 Hex Nut 11 154322 2 3 8 24 x 7 16 Setscrew 12 152004 2 5 16 18 Hex Nut 13 150621 2 5 16 18 x 1 1 2 Allen Setscrew 14 153002 4 5 16 Lock Washer 15 153001 6 5 16 Flat Washer 16 150621 4 5 16 18 x 3 4 Hex Bolt 17 314746 1 Rotational Sensor Bracket option 18 824807 1 Rotational SensorAssembly option 19 150413 2 10 16 x 1 2 Phillips Hex Head TEK Crimptite 20 101219 1 18 Pulley 882111 1 18 Pull...

Page 18: ...ONLY 7 132083 1 Step Down Transformer for 120 240 volt 1Ø Only 881763 1 Termination Kit 8 136008 Fuse Holder ONLY 9 136049 1 3 4 Amp slo blo Fuse for 120 volt models Only 136057 2 1 2 Amp slo blo Fuse for 208 240 volt Only 10 150301 8 18 x 7 16 Phillips Pan Head TEK Screw 11 150297 1 10 x 1 2 Green Hex Washer TEK Screw 12 152004 1 5 16 18 Hex Nut 13 121010 1 L 70 Ground Lug 14 153002 1 5 16 Lock W...

Page 19: ... Phillips Pan Head TEK Screw 4 136008 2 Fuse Holder ONLY 5 136057 2 1 2 Amp slo blo Fuse 6 150297 1 10 x 1 2 Green Hex Washer TEK Screw 7 121010 1 L 70 Ground Lug 8 153002 1 5 16 Lock Washer 9 152004 1 5 16 18 Hex Nut 10 137015 1 RC Network 11 132447 1 3 Pole Contactor 24 VAC 12 322812 1 Electric Relay Panel Mounting Plate ONLY 13 150008 2 6 32 x 1 1 4 Phillips Round Head Machine Screw 14 120701 1...

Page 20: ...18 American Dryer Corporation 88 Currant Road Fall River MA 02720 4781 3 Phase 3ø Motor Reversing Electric Relay Panel Assembly ...

Page 21: ... 230 240 volt models Only 9 150297 1 10 x 1 2 Green Hex Washer TEK Screw 10 121010 1 L 70 Ground Lug 11 153002 1 5 16 Lock Washer 12 152004 1 5 16 18 Hex Nut 13 132447 1 3 Pole Contactor 24 VAC 14 150008 2 6 32 x 1 4 Phillips Round Head Machine Screw 15 120701 1 4 Position Terminal Block 16 322812 1 Electric Relay Panel Mounting Plate ONLY 17 15100 2 6 32 Pal Nut 18 121300 3 Open Closed Bushing 19...

Page 22: ...20 American Dryer Corporation 88 Currant Road Fall River MA 02720 4781 Non Reversing T E F C Motor Mount Assembly ...

Page 23: ...ise Suppressor Tape sold by the foot 14 154000 4 5 16 18 Tinnerman Nut 15 800919 1 Non Reversing Motor Mount ONLY 56Z frame 803992 1 1 HP 120 230v 1Ø 60 Hz Totally Enclosed Fan Cooled T E F C Motor MountAssembly with Plug Complete includes illus nos 2 through 7 and 13 through 20 801824 1 1 HP 200 240v 1Ø 50 Hz Motor Mount Assembly with Plug Complete 803955 1 1 HP 230 380 460v 3Ø 60 Hz Non Reversin...

Page 24: ...22 American Dryer Corporation 88 Currant Road Fall River MA 02720 4781 Reversing T E F C Motor Mount Assembly ...

Page 25: ...Harness 11 150501 4 5 16 18 x 3 4 Hex Head Machine Bolt 12 153002 4 5 16 Lock Washer 13 153001 4 5 16 Flat Washer 14 154000 8 5 16 Tinnerman Nut 15 152004 7 5 16 Hex Nut 16 153002 4 5 16 Lock Washer 17 153001 4 5 16 Flat Washer 18 800912 1 Reversing Motor Mount ONLY 56Z frame 804029 1 Reversing Totally Enclosed Fan Cooled T E F C Motor Mount Assembly Complete for 60 Hz models Only includes illus n...

Page 26: ...24 American Dryer Corporation 88 Currant Road Fall River MA 02720 4781 Hot Surface Ignition HSI Burner Assembly CEExport ...

Page 27: ...uid propane L P gas ONLY 11 141232 1 3 Port Manifold 12 318700 2 Pipe Bracket 13 150300 2 10 16 x 1 2 Hex Washer TEK Screw 14 128933 1 1 2 24 VAC CE Redundant natural gas Gas Valve 883255 1 1 2 24 VAC CE liquid propane L P gas Gas Valve Assembly 15 881367 1 1 2 Union Shut Off with Tail Piece 16 142809 1 1 2 x 29 1 8 Nipple 17 323737 1 Pipe Bracket 18 319704 1 Hi Limit Mounting Bracket 19 151000 2 ...

Page 28: ...26 American Dryer Corporation 88 Currant Road Fall River MA 02720 4781 Direct Spark Ignition DSI Burner Assembly For Models Mfd as of April 11 2000 ...

Page 29: ...an Head TEK Screw 17 801708 1 Direct Spark Ignition DSI Module Mounting Plate Assembly 18 143000 1 1 2 x 3 4 Reducing Coupling 19 154004 1 Twin Speed Nut 20 802799 1 Sail Switch Top and Switch Bracket Refer to Sail Switch Assembly on page 28 21 122200 1 Sail Switch 22 150303 2 4 x 3 4 Pan Head A Machine Screw 23 105500 1 Sail Switch Actuator Rod 24 319202 1 Sail Switch Damper flat 25 154002 1 1 8 ...

Page 30: ... Switch Damper flat 3 319201 1 Sail Switch Box Cover 4 319200 1 Sail Switch Box 5 154004 1 Twin Speed Nut 6 154002 1 1 8 Push On Fastener 7 150300 4 10 16 x 1 2 Phillips Hex Head TEK Crimptite Screw 8 150303 2 4 x 3 4 Pan Head A Machine Screw 9 122200 1 Sail Switch ONLY 881706 1 Sail Switch BoxAssembly Complete includes illus nos 1 through 10 10 105500 1 Sail Switch Actuator Rod ...

Page 31: ...1 12 8 18 x 7 16 Phillips Pan Head TEK Screw 3 322809 1 Rear Electrical Box Cover 4 150301 4 8 18 x 7 16 Phillips Pan Head TEK Screw 5 103500 4 Leveling Leg 6 150301 7 8 18 x 7 16 Phillips Pan Head TEK Screw 7 150301 12 8 18 x 7 16 Phillips Pan Head TEK Screw 8 314738 1 Top Back Guard 9 314737 1 Outer Top 10 882099 1 8 to 10 Increaser ...

Page 32: ... Acceptors Listing Single Coin ADC Part No Nation Description 883240 United States Canada and Japan Hanke Programmable Coin Acceptor 883239 Euro and UK Hanke Programmable Coin Acceptor 881163 United States Hanke 25 Non Programmable Coin Acceptor Consult factory for coin acceptors not listed ...

Page 33: ...L Program Location Summary Label 114006 WARNING Fire Hazards Label 120800 1 4 In Line Connector 120802 Red Butt Connector 120902 74B Wire Nut 120903 Crimp On Wire Nut 121499 5 1 2 Harness Tie 121500 8 Harness Tie 122804 Manometer hydro gauge for Measuring Gas Pressure 404502 White Brush In Cap Bottle Touch Up Paint 880884 Basket tumbler Bearing Puller Additional Parts Available ...

Page 34: ...ADC450576 2 08 11 05 0 ...

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