Amerex 630 Installation, Operating & Servicing Instructions Download Page 6

PN 05615

 

 

 

 

 

 

 

04/2020

 

6.

 

Wheeled  extinguishers  (Model  630)  –

 

Inspect  the  wheels  to  insure  they  rotate  freely.  Lubricate  as 

required. 

 

WARNING:

 

ALWAYS OPEN THE SHUTOFF NOZZLE HANDLE SLOWLY. ANY PRESSURE IN THE 

AGENT  CYLINDER  WILL  CAUSE  THE  EXTINGUISHER  TO  DISCHARGE.  BE 

PREPARED  FOR  A  POSSIBLE  DISCHARGE  AND  NOZZLE  RECOIL.  ANY  EVIDENCE 

OF  AGENT  IN  THE  NOZZLE  INDICATES  THAT  THE  UNIT  MAY  HAVE  BEEN  USED 

AND THE USE NOT REPORTED.

 

 7. 

 

Disconnect the discharge hose from the agent cylinder. Check the couplings, hose, and hose gaskets for 

damage or deterioration –

 

replace as necessary.

 

8.

 

To perform an operational integrity check on the discharge hose and nozzle combination:

 

a.

 

Connect the test kit hose adapter to the female end of the discharge hose.

 

b.

 

Close the discharge nozzle shutoff lever and properly secure it.

 

c.

 

Connect a properly regulated and verified nitrogen pressure source, set to the extinguisher operating 

pressure (235

-

245 psi) to the test kit hose adapter.

 

d.

 

Slowly  pressurize  the  discharge  hose/nozzle  assembly  to  the  extinguisher  operating  pressure  and 

check for leaks or distortion.

 

e.

 

Operate the nozzle lever to ensure proper operation and to clear the hose of any obstructions. If hose 

is obstructed refer to Troubleshooting Guide. Make sure that the nozzle aspirating holes and screen 

are clear and unobstructed –

 

clean if necessary.

 

f.

 

Close  the  nitrogen  pressure  source,  and  slowly  relieve  remaining  pressure  by  fully  operating  the 

nozzle lever.

 

9.

 

Remove the agent cylinder cap, and examine it closely for any signs of damage, cracks or thread wear. 

Clean the agent cylinder fill cap threads and thread vent port on the cap with a stiff bristle nylon brush. 

Remove the fill cap gasket and check for wear, cracks, or tears  –

 

replace if necessary. Lightly lubricate 

the gasket with V

-

711 and reinstall.

 

10.

 

Check the condition of the chemical solution. The level of the solution shall be 9 inches (23 cm) below the 

top of the fill opening. Recharge if contaminated, if the solution level is down or if the charge is over three 

years old. See Recharge instructions and procedures.

 

11.

 

Place the service kit Vent Spacer on top of the agent cylinder fill opening collar. Check again to see that 

the  fill  cap  thread  vent  is  clean  and  that  the  agent  fill  cap  gasket  is  in  place.  Install  the  agent  fill  cap 

securely over the vent spacer.

 

12. 

CAUTION: The agent cylinder cap threads must be clear and the cap securely installed onto the 

vent spacer and agent cylinder to allow pressure to slowly vent after performing the siphon tube 

clearing and gas tube integrity checks.

 

 

To perform a siphon tube clearing and gas tube integrity check:

 

a.

 

Remove the service kit Agent Hose Adapter from the discharge hose assembly and install it securely 

onto the agent cylinder siphon tube outlet.

 

b.

 

Using  a  regulated  nitrogen  pressure  source  set  to  the  extinguisher  operating  pressure,  slowly  and 

briefly  pressurize  the  agent  cylinder  (

the  siphon  tube  shall  be  clear  within  a  couple  of  seconds 

and the agent cylinder pressure slowly vent from the fill cap thread vent)

. Pressure and/or foam 

agent leaks from the gas tube inlet port (where the hose connects) will indicate a defective gas tube 

and will require that the agent cylinder be emptied and the gas tube replaced.

 

c.

 

Close the nitrogen pressure source and allow all pressure to slowly vent from the thread vent port on 

the fill cap.

 

d

.

 

AFTER  ALL  PRESSURE  HAS  BEEN  RELIEVED,  SLOWLY  OPEN  THE  FILL  CAP  AND  REMOVE 

THE TEST KIT VENT SPACER

.

 

 

Summary of Contents for 630

Page 1: ...ATERIAL IS TO BE HOLE PUNCHED 3 EACH 1 4 HOLES DOWN LEFT SIDE FOR STD 3 RING BINDER 7 CURENT REVISION DATE 4 20 PART TITLE DATE CREATED CREATED BY REV CK D 05615 MANUAL SERVICE OWNERS 630 2 3 98 MS G THIS DRAWING IS THE EXCLUSIVE AND CONFIDENTIAL PROPERTY OF AMEREX CORPORATION IT SHALL NOT BE DUPLICATED USED OR DISCLOSED TO OTHERS REV DRAWING CHANGE BY ECN DATE E Update Manual in Publisher JH B000...

Page 2: ...TELY AFTER ANY USE OWNER S SERVICE MANUAL INSTALLATION OPERATING SERVICING INSTRUCTIONS MANUAL PN 05615 33 GALLON FOAM WHEELED EXTINGUISHER MODEL 630 AMEREX CORPORATION P O BOX 81 TRUSSVILLE ALABAMA 35173 0081 Phone 205 655 3271 Fax 800 654 5980 e mail sales amerex fire com Web Page http www amerex fire com AMEREX CORPORATION DOES NOT SERVICE MAINTAIN OR RECHARGE FIRE EXTINGUISHERS THIS MANUAL IS ...

Page 3: ...LACING IT INTO SERVICE 1 Remove all wrappings straps and pallet retaining bolts 2 Examine the extinguisher for shipping damage Check to make sure that you have received the Model 534 2 gal AFFF foam concentrate charge that is packaged with the extinguisher 3 Fill the extinguisher by carefully following the Recharge instructions Page 6 4 Remove the nitrogen cylinder protective shipping cap Save the...

Page 4: ...on and in the proper fire fighting technique Familiarize all personnel with this information before an emergency occurs 1 Move the extinguisher to within approximately 50 feet 15 meters of the fire site and remove pull pin Pull T handle to open nitrogen valve This will pressurize the extinguisher 2 Remove nozzle from the mount and with the nozzle lever in the closed position pull hose from rack 3 ...

Page 5: ...NCE SERVICE PROCEDURE WARNING BEFORE SERVICING BE SURE THE EXTINGUISHER AGENT CYLINDER IS NOT PRESSURIZED THIS PROCEDURE IS BEST ACCOMPLISHED WITH THE EXTINGUISHER IN AN UPRIGHT POSITION AND ON A LEVEL SURFACE 1 Clean extinguisher to remove dirt grease or foreign material Check to make sure that the instruction nameplate is securely fastened and legible Inspect the cylinders for corrosion abrasion...

Page 6: ...h a stiff bristle nylon brush Remove the fill cap gasket and check for wear cracks or tears replace if necessary Lightly lubricate the gasket with V 711 and reinstall 10 Check the condition of the chemical solution The level of the solution shall be 9 inches 23 cm below the top of the fill opening Recharge if contaminated if the solution level is down or if the charge is over three years old See R...

Page 7: ...the Closed forward position into the nozzle mount 16 Remove the safety vent plug from the nitrogen cylinder Reconnect the high pressure hose securely to the nitrogen cylinder valve Wipe the extinguisher clean Record service data on the inspection tag according to NFPA 10 requirements and attach to extinguisher Return extinguisher to its proper location RECHARGE CAUTION THE FIRE EXTINGUISHING AGENT...

Page 8: ...SE A MALFUNCTION OR PREMATURE RUPTURE OF THE SAFETY DISC 6 Install an Amerex PN 03817 23 cu Ft nitrogen cylinder pressurized to 2015 psi Remove the shipping cap tighten the wing nuts securely and attach the nitrogen hose Remove the remainder of the ruptured moisture seal from the agent cylinder fitting Replace with a new PN 07411 Moisture Seal Assembly Carefully follow the installation instruction...

Page 9: ...rogen cylinders Valve seat has leaked and has pressurized the agent cylinder Follow Recharge Procedure for restoring the extinguisher to service 3 Nitrogen pressure is too low Valve is closed Tamper seal is intact No pressure observed in the agent cylinder Leakage in the nitrogen valve at other than the valve seal Replace with a properly charged nitrogen cylinder 4 Shutoff nozzle does not move fre...

Page 10: ... placing between side brackets and over the top bracket 2 The second loop is a REVERSE loop Notice that the hose passes behind the loop on this reverse loop If instructions are followed the hose will uncoil without kinks 3 The next loop is a regular hose in front loop Succeeding loops are alternated reverse front reverse etc for six full loops 4 Adjust the loops so that the nozzle fits into the no...

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