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10. 

Check extinguisher for leaks by applying detecting fluid or a solution of soapy water to the 
nitrogen  charging adapter  orifice,  around  the collar  o-ring  sealing  area,  cylinder  welds  and 
gauge.  Remove the nitrogen charging adapter.  Blow air or nitrogen into the interior of the 
valve assembly to remove any remaining leak detecting fluid.  Wipe exterior of extinguisher 
to remove any remaining residue. 

11. 

Install nozzle or hose and horn assembly. 
 

12. 

Install ring pin with ring facing the front of the extinguisher. 

 

13. 

Install tamper seal.  Record recharge date and attach new recharge tag. 

 

14. 

Weigh  assembled  extinguisher  and  confirm  that  the  total  weight  is  within  the  allowable 
tolerances indicated in the Maintenance section of the nameplate (label). 

 

 

TROUBLESHOOTING GUIDE 

 
 

WARNING: 

Determine  the  source  of  a  leak  before  the  extinguisher  is  depressurized.    The 

extinguisher  must  be  completely  depressurized  before  any  attempt  is  made  to  devalve  it  and 
correct a leakage problem.  To depressurize 

– hold the extinguisher in an inverted position and 

slowly  squeeze  the  discharge  handle.    Some  chemical  remaining  in  the  downtube  will  be 
expelled so care should be taken in the area being used for depressurizing.  Thoroughly clean 
all valve parts after depressurization and valve removal. 

 

 

 

PROBLEM 

CORRECTIVE ACTION 

1. 

Leak at collar o-ring 

Remove  valve  assembly,  remove  and 
discard  o-ring,  clean  collar  and  lube  lightly 
with  Visilox  V-711.    Clean  o-ring  groove  on 
valve and install new collar o-ring.  Lubricate 
with Visilox V-711. 

2. 

Leak through valve 

Check valve stem seating area for scratches 
or foreign matter.  Clean seating area with a 
tooth brush and soft cloth.  Install new valve 
stem assembly. 

3. 

Leak around gauge 

Remove gauge*, clean threads and reinstall 
using Teflon tape on the gauge threads.  

4. 

Defective gauge 

Remove  defective  gauge*  an  install  the 
proper Amerex pressure gauge using Teflon 
tape on the gauge threads. 

5. 

Leak in the cylinder 

Contact 

Amerex 

if 

under 

warranty, 

otherwise  mark  "REJECTED"  and  remove 
from service or return to owner. 

 

 

 

 

*  Pressure  gauge  threads  are  coated  with  a  special  epoxy  at  the 
factory.    For  easy  removal,  soak  the  valve  assembly  in  hot  water 
(180°F)  for  two  to  four  minutes.    Remove  gauge  with  a  thin  7/16" 
open end wrench. 

 

Summary of Contents for 05602

Page 1: ... to exacting tolerances O rings hoses nozzles and all metal parts meet precise specifications and are subjected to multiple in house inspections and tests for acceptability There are substitute parts available that may be incorrectly labeled as UL component parts some are advertised as Amerex type None of these meet UL requirements and all of them voids the Amerex extinguisher warranty and UL list...

Page 2: ... extinguisher ineffective Never throw an extinguisher into a fire because rapid heat buildup could cause pressure expansion and exceed the limitations of the cylinder OPERATION NOTE Persons expected to use this extinguisher should be trained in initiating its operation and in the proper fire fighting technique Familiarize all personnel with this information before an emergency occurs 1 Remove the ...

Page 3: ...REX CORPORATION DOES NOT SERVICE MAINTAIN OR RECHARGE FIRE EXTINGUISHERS THIS MANUAL IS PUBLISHED AS A GUIDE TO ASSIST QUALIFIED SERVICE PERSONNEL IN THE INSPECTION MAINTENANCE AND RECHARGE OF AMEREX FIRE EXTINGUISHERS ONLY NO INSTRUCTION MANUAL CAN ANTICIPATE ALL POSSIBLE MALFUNCTIONS THAT MAY BE ENCOUNTERED IN THE SERVICE OF FIRE EXTINGUISHERS DUE TO THE POSSIBILITY THAT PRIOR SERVICE PERFORMED ...

Page 4: ...nt damaged or improper gauge depressurize and replace b If pressure is low check for leaks c If over pressurized overcharged depressurize the extinguisher and follow recharge instructions 6 Check ring pin for freedom of movement Replace if bent or if removal appears difficult 7 Inspect discharge lever for any dirt or corrosion which might impair freedom of movement Inspect carrying handle for prop...

Page 5: ...avoid use of solvents around the pressure gauge They could seriously damage the plastic gauge face 3 Inspect the extinguisher for damaged missing or substitute parts ONLY FACTORY REPLAEMENT PARTS ARE APPROVED FOR USE ON AMEREX FIRE EXTINGUISHERS 4 Check the date of manufacture on the extinguisher label nameplate Cylinder must be hydrostatically proof pressure tested every 12 years to the test pres...

Page 6: ...ogen Inspect the collar o ring valve stem spring and downtube assembly and replace parts if worn or damaged Lubricate the collar o ring and small o ring on the valve stem with Visilox V 711 do not lubricate the valve stem seal 3 Reassemble the valve assembly including downtube and set aside 4 Remove any chemical remaining in the cylinder and check the condition Properly dispose of any chemical tha...

Page 7: ... an inverted position and slowly squeeze the discharge handle Some chemical remaining in the downtube will be expelled so care should be taken in the area being used for depressurizing Thoroughly clean all valve parts after depressurization and valve removal PROBLEM CORRECTIVE ACTION 1 Leak at collar o ring Remove valve assembly remove and discard o ring clean collar and lube lightly with Visilox ...

Page 8: ...A620 6 03103 Gauge 195 psi 6 7 11826 Handle Rivet A B Valve 1 7A 01064 Rivet Only for Handle All Valves 24 7B 09001 Handle Rivet A620 1 09002 Handle Rivet 2 5 lb Forged Valve 1 09003 Handle Rivet 6 lb Forged Vlv 1 8 05241 Collar O Ring 24 Collar O Ring Bulk Bag 100 9 06092 Valve Stem Assembly 6 Valve Stem Assembly Bulk Bag 96 10 05235 Valve Stem O Ring 24 11 01074 Spring 6 12 06069 Downtube Retain...

Page 9: ...12 A413 8A 01064 Rivet Only for Handle All 5 10 lb 24 12201 A411 A412 A413 8B 09002 Handle Rivet 453 479 500 1 09003 400 443 456 9 05241 Collar O Ring 24 Collar O Ring Bulk Bag 100 10 06092 Valve Stem Assembly 6 Valve Stem Assembly Bulk Bag 96 11 05235 Valve Stem O Ring 24 12 01074 Spring 6 13 01519 Downtube Retainer Assembly 456 A B456 A B457 1 11674 A411 A412 A413 06212 A B402 453 479 500 A B453...

Page 10: ...1 Strap Hose Clip Asy Black Plastic All 8 Dia Cylinders 8 07762 Lever Rivet All Models 1 8A 01563 Rivet Only for Lever 24 9 09020 Handle Rivets All Models 1 9A 01564 Rivets Only for Handle 2 Req d 24 10 03965 Gauge 195 PSI 6 11 05243 Valve Stem O Ring 24 12 06093 Valve Stem Assembly 6 Valve Stem Assembly Bulk Bag 96 13 00383 Spring 6 14 01696 D tube Retainer Asy 424 B424 1 01700 419 03754 461 B461...

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