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Amazone KE 3002, Original Operating Manual

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Amazone KE 3002 Original Operating Manual Download Page 92

Repairing the machine

9

 

9.1 Maintaining the machine

9.1.1 Maintenance schedule

After initial operation

Checking the hydraulic hose lines

see page 87

Checking the oil level in the interchangeable wheel
gear

see page 91

Checking the oil level in the spur gear trough

see page 91

After the first 50 operating hours

Changing the oil of the interchangeable wheel gear

see page 92

as required

Replacing the tines

see page 89

daily

Checking the top link pin and lower link pin

see page 87

Every 6 months

Ratchet clutch maintenance

see page 93

Every 50 operating hours

Checking the tines

see page 88

Every 500 operating hours

Changing the oil of the interchangeable wheel gear

see page 92

CMS-T-00004627-B.1

CMS-T-00004630-B.1

9 | Repairing the machine

 

MG6878-EN-II | D.1 | 18.05.2021

86

Summary of Contents for KE 3002

Page 1: ...Original operating manual Rotary harrow KE 3002 KE 4002 SmartLearning www amazone de ...

Page 2: ...Please enter the identification data of the implement The identification data can be found on the rating plate ...

Page 3: ...ge 34 4 7 3 point mounting frame 34 4 8 Rating plate on the implement 34 4 9 Universal operating tool 35 4 10 Universal joint shaft locking mechanism 35 4 11 Lighting and identification for road travel 36 4 11 1 Lighting and identification to the rear 36 4 11 2 Lighting and identification to the front 36 4 12 GreenDrill 37 4 13 Liftpack system 37 4 13 1 Lifting frame 37 4 13 2 Lateral stabilisatio...

Page 4: ...s 73 6 5 14 Adjusting the spring tension of the extendable side guide plates 74 6 5 15 Moving the extendable side guide plates in working position 75 6 6 Preparing the machine for road travel 75 6 6 1 Preparing the track markers for road travel 75 6 6 2 Moving the extendable side guide plates in transport position 76 6 6 3 Preparing the liftpack system for road travel 76 6 7 Calculating the permis...

Page 5: ...on points 95 9 3 Eliminating faults 97 9 4 Cleaning the machine 103 10 Loading the machine 104 10 1 Lifting the implement 104 10 2 Lashing the machine 105 10 3 Loading the implement on the 3 point mounting frame 105 11 Appendix 106 11 1 Bolt tightening torques 106 11 2 Other applicable documents 107 12 Directories 108 12 1 Glossary 108 12 2 Index 109 TABLE OF CONTENTS MG6878 EN II D 1 18 05 2021 I...

Page 6: ......

Page 7: ... Indicates a direct threat with high risk for severe physical injury such as loss of limbs or death WARNING Indicates a possible threat with moderate risk for severe physical injury or death CAUTION Indicates a threat with low risk for light or moderately severe physical injuries 1 1 2 Further instructions IMPORTANT Indicates a risk for damage to the implement CMS T 00000081 D 1 CMS T 005676 C 1 C...

Page 8: ...e specified sequence of the actions must be observed Example 1 Instruction 1 2 Instruction 2 1 1 3 1 Instructions and responses Reactions to instructions are marked with an arrow Example 1 Instruction 1 Reaction to instruction 1 2 Instruction 2 1 1 3 2 Alternative instructions Alternative instructions are introduced with the word or CMS T 00000473 B 1 CMS T 005217 B 1 CMS T 005678 B 1 CMS T 000001...

Page 9: ...t require a specific sequence are shown as a list with arrows Example Instruction Instruction Instruction 1 1 4 Lists Lists without an essential order are shown as a list with bullets Example Point 1 Point 2 1 1 5 Item numbers in figures A framed number in the text e g a 1 indicates an item number in an adjacent figure CMS T 005211 C 1 CMS T 005214 C 1 CMS T 000024 A 1 CMS T 000023 B 1 1 About thi...

Page 10: ...suggestions for improvement help us to create ever more user friendly operating manuals Please send us your suggestions by post fax or email Fax 49 0 5405 501 234 Postfach 51 AMAZONEN WERKE H Dreyer SE Co KG Technische Redaktion D 49202 Hasbergen E Mail td amazone de CMS T 00000616 B 1 CMS T 000059 C 1 1 About this operating manual Other applicable documents MG6878 EN II D 1 18 05 2021 4 ...

Page 11: ...safely perform work with the machine within the scope of this operating manual The person understands the functioning of the machine within the scope of their work and can recognise and prevent dangers arising during operation The person head understood the operating manual and can implement the information that is conveyed in the operating manual The person must be familiar with safe driving of v...

Page 12: ...on agricultural implements themselves Farmers can be e g Farmers with higher education or training from a technical college Farmers by experience e g inherited farm comprehensive practical knowledge Contractors who work by order of farmers Activity example Safety training for agricultural helpers 2 1 1 1 4 Agricultural helpers Agricultural helpers use agricultural implements by order of the farmer...

Page 13: ...a result children are at a higher risk Keep children away When you drive out or actuate machine movements make sure that there are no children in the danger area 2 1 1 4 Operational safety 2 1 1 4 1 Perfect technical condition Only use properly prepared machines Without correct preparation according to this operating manual operational safety of the machine is not ensured This can result in accide...

Page 14: ...perating manual Any damage that you cannot fix yourself according to this operating manual must be fixed by a qualified specialist workshop Observe the technical limit values Non observance of the technical limits values of the machine can result in accidents and serious personal injury or even death Moreover the machine can be damaged The technical limit values can be found in the Technical Data ...

Page 15: ...ly protective equipment that is in proper condition and offers effective protection Adjust the personal protective equipment to the person e g the size Observe the manufacturer s instructions regarding operating materials seed fertiliser crop protection products and cleaning agents Wear suitable clothing Loosely worn clothing increases the risk of getting caught or entangled on rotating parts and ...

Page 16: ...ressure Escaping high pressure hydraulic fluid can penetrate into the body through the skin and cause serious personal injuries A hole the size of a needle can already result in serious personal injuries Before you uncouple hydraulic hoses or check them for damage depressurise the hydraulic system If you suspect damage on a pressure system have the pressure system checked by a qualified specialist...

Page 17: ...d against rotating by attaching the chains If the universal joint shaft is angled down too much switch off the universal joint shaft If you do not need the universal joint shaft switch off the universal joint shaft Observe the section Preparing the universal joint shaft Danger due to machine parts still running When the drives are switched off machine parts can continue running and cause serious p...

Page 18: ...objects can be ejected out of or away from the implement If the danger area is not observed it can result in serious personal injury or death Keep people out of the danger area of the machine If people enter the danger area immediately switch off the engines and drives Before you work in the danger area of the implement secure the tractor and implement This also applies for quick checking work CMS...

Page 19: ... the tractor and the implement If you couple or uncouple the implement to or from the tractor be very careful Use only suitable tractors for coupling and transporting the implement If the implement is coupled to the 3 point power lift of the tractor make sure that the mounting categories of the tractor and implement are compatible Couple the implement properly to the tractor CMS T 00002304 G 1 CMS...

Page 20: ... tractor weight to ensure sufficient steering power Use front ballast weights if necessary Always attach the front or rear ballast weights properly on the specified fixing points Calculate and observe the payload of the mounted or towed implement Observe the permissible axle loads and drawbar loads of the tractor Observe the permissible drawbar load of the hitch device and drawbar Drive in such a ...

Page 21: ...d and killed Only park the machine on stable and even ground Before you perform setting or maintenance work make sure that the implement is in a stable position In case of doubt support the implement Follow the instructions in the section Parking the implement Unsupervised parking Parked tractors with coupled implements that are insufficiently secured and unsupervised represent danger for people a...

Page 22: ...ath Have any design changes and extensions performed only by a qualified specialist workshop To ensure that the operating permit remains valid in accordance with national and international regulations ensure that the specialist workshop only uses conversion parts spare parts and special equipment approved by AMAZONE CMS T 00002305 D 1 CMS T 00002322 B 1 2 Safety and responsibility Basic safety ins...

Page 23: ...loads down to the ground Relieve the pressure in the hydraulic hose lines If you have to work on or under raised loads lower the loads or secure raised machine parts with a hydraulic or mechanical locking device Switch off all drives Actuate the parking brake Particularly on slopes additionally secure the machine against rolling away with wheel chocks Remove the ignition key and carry it with you ...

Page 24: ...ing to this operating manual Only perform the work that is described in this operating manual Maintenance work that is not described in this operating manual should only be performed by a qualified specialist workshop Maintenance work on safety related components should be performed only by a qualified specialist workshop Never perform welding drilling sawing grinding and cutting work on the frame...

Page 25: ...e 3 point mounting frame drawbars trailer support trailer coupling tensioned crosspiece as well as axles and axle suspensions lines and tanks containing flammable substances Allow only qualified specialist workshops with suitably approved personnel to perform welding work on safety related components Only allow qualified personnel to perform welding work on all other components If you have doubts ...

Page 26: ...implement are not secured against unintentional starting and rolling away the tractor and implement can be set in motion in an uncontrolled manner and can run over crush and kill people Lower the raised implement or raised implement parts Relieve pressure in the hydraulic hose lines by actuating the operating devices If you have to stand under the raised implement or components secure the raised i...

Page 27: ...re that the protective equipment is functional If protective equipment is missing damaged or removed implement parts can cause serious personal injury or even death Check the implement at least once a day for damage proper installation and functioning of the protective equipment If you are not sure if the protective equipment is properly installed and functional have the protective equipment check...

Page 28: ...ion so that safe stepping and standing is ensured Never climb onto the machine when it is in motion Climb up and down facing the machine When climbing up and down maintain 3 point contact with the access steps and handrails always keep two hands and one foot or two feet and one hand on the machine When climbing up and down never hold onto the control elements Accidental actuation of control elemen...

Page 29: ...hine may only be used and maintained by persons who fulfil the requirements The personnel requirements are described in the section Personnel qualification The operating manual is part of the machine The machine is solely intended for use in compliance with this operating manual Uses of the machine that are not described in this operating manual can lead to serious personal injuries or even death ...

Page 30: ...de guide plate 5 Tines 6 Threaded cartridge 7 Hose cabinet 8 Gearbox 9 3 point mounting frame 10 Wheel mark eradicator 11 Universal joint shaft 12 Rating plate on the implement 13 Implement number 14 Track marker 15 Liftpack system for a mounted seed drill CMS T 00004636 C 1 CMS T 00004639 B 1 4 Product description MG6878 EN II D 1 18 05 2021 24 ...

Page 31: ...nd produces the finished seedbed 2 CMS I 00002954 The tines 2 are fastened to the sockets 1 of the tool carrier The sockets are shaped in such a way that the tines have a spring action and can deflect on rocks and other obstacles CMS I 00002948 For operation as a seeding combination the soil tillage implement can be combined e g with a pack top seed drill 1 1 CMS I 00003602 4 3 Special equipment W...

Page 32: ...tive equipment 4 4 1 Universal joint shaft guard As standard the universal joint shafts are equipped with guard tubes 2 and protective sleeves 1 Proper attachment of the supporting chains rules out the risk of winding 2 1 CMS I 00002930 4 4 2 Tool guard The tool guard prevents sand clods or stones from being thrown up and out of the implement The tool guard consists of the side guide plates 1 and ...

Page 33: ...uard rails 1 and the trailing roller 2 1 2 CMS I 00003446 4 5 Warning symbols 4 5 1 Positions of the warning symbols CMS I 00003475 CMS T 00004653 C 1 CMS T 00004654 B 1 4 Product description Warning symbols MG6878 EN II D 1 18 05 2021 27 ...

Page 34: ...re are permanent or unexpected dangers A warning symbol consists of two fields Field 1 shows the following A pictogram depicting the danger area surrounded by triangular safety symbol The order number Field 2 shows a pictogram depicting how to avoid the danger 1 2 CMS I 00000416 CMS T 000141 D 1 4 Product description Warning symbols MG6878 EN II D 1 18 05 2021 28 ...

Page 35: ...running stay away from the danger area If you have to move marked parts with your hands pay attention to the crushing areas Make sure that there is nobody standing in the danger area CMS I 000074 MD 079 Danger due to ejected material As long as engine of the tractor or machine is running stay away from the danger area Make sure that there is nobody standing in the danger area CMS I 000076 MD 082 R...

Page 36: ...ger area CMS I 000691 MD089 Risk of crushing from the machine parts unintentionally lowering Make sure that there is nobody standing in the danger area CMS I 00003027 MD094 Danger due to transmission lines Never touch transmission lines with the implement Maintain an adequately safe distance from electrical transmission lines especially when folding or unfolding implement parts Please note that th...

Page 37: ...our hand or fingers Never attempt to plug leaks in hydraulic hose lines using your hand or fingers If you are injured by hydraulic oil consult a doctor immediately CMS I 000216 MD 097 Risk of crushing between the tractor and the implement Before you actuate the tractor hydraulic system instruct persons away from the area between the tractor and the implement Actuate the tractor hydraulic system on...

Page 38: ...on or with the implement read and understand the maintenance instructions in the operating manual CMS I 00003655 MD119 Risk of implement damage due to excessively high drive speeds and incorrect direction of rotation of the drive shaft Comply with the maximum drive speed and direction of rotation of the drive shaft on the implement side as shown on the pictogram CMS I 00003656 4 Product descriptio...

Page 39: ...mplement against unintentional starting and rolling away CMS I 00002253 MD 199 Risk of accident if the hydraulic system pressure is too high Only couple the implement to tractors with a maximum tractor hydraulic pressure of 210 bar CMS I 00000486 4 Product description Warning symbols MG6878 EN II D 1 18 05 2021 33 ...

Page 40: ... lower link mountings 1 can be adjusted to the 3 point power lift of the tractor 1 CMS I 00003430 4 8 Rating plate on the implement 1 Implement number 2 Vehicle ID number 3 Product 4 Permissible technical implement weight 5 Model year 6 Year of manufacture 1 4 5 2 3 6 CMS I 00004294 CMS T 00001776 B 1 CMS T 00004638 A 1 CMS T 00004505 D 1 4 Product description Threaded cartridge MG6878 EN II D 1 1...

Page 41: ...1082 4 10 Universal joint shaft locking mechanism If the tool carriers encounter an obstacle the tool carriers can be blocked Depending on the implement equipment the ratchet clutches 1 or shear bolts on the universal joint shafts prevent damage to the gearboxes 1 CMS I 00003044 CMS T 00001735 B 1 CMS T 00005052 A 1 4 Product description Universal operating tool MG6878 EN II D 1 18 05 2021 35 ...

Page 42: ...ion for road travel can vary depending on the national regulations 4 11 2 Lighting and identification to the front 1 Warning signs 2 Reflector white 3 Side marker lights 1 2 3 CMS I 00002940 NOTE The lighting and identification for road travel can vary depending on the national regulations CMS T 00006398 A 1 CMS T 00001498 C 1 CMS T 00006393 A 1 4 Product description Lighting and identification fo...

Page 43: ...ounted seed drill with the aid of the liftpack system CMS I 00003476 The seeding combination is lifted for manoeuvring or for road transport To reduce the lifting force the seed drill is first lifted via the roller of the soil tillage implement During road transport the lifting frame is locked CMS I 00003478 CMS T 00005046 A 1 CMS T 00005086 A 1 CMS T 00004765 A 1 4 Product description GreenDrill ...

Page 44: ... links of the lifting frame to each other 1 CMS I 00003364 4 14 Coupling parts The soil tillage implement can be combined with a mounted seed drill with the aid of the coupling parts CMS I 00003368 The soil tillage implement can be combined with a pack top seed drill with the aid of the coupling parts CMS I 00003503 CMS T 00004766 A 1 CMS T 00004769 A 1 4 Product description Coupling parts MG6878 ...

Page 45: ...op seed drill The QuickLink quick coupling system consists of one top coupling point and two lower coupling points on the roller frame Soil tillage implement combined with a mechanical pack top seed drill 1 1 CMS I 00003602 CMS T 00005079 A 1 4 Product description QuickLink quick coupling system MG6878 EN II D 1 18 05 2021 39 ...

Page 46: ... 2150 Working width 3050 4050 Centre of gravity distance with roller 650 650 5 2 Permissible total weight KE 3002 kg KE 4002 kg 4520 4520 5 3 Mounting category Type Mounting category KE 3002 KE 4002 as a solo implement Category 3N Category 3 KE 3002 KE 4002 as a seeding combination Category 3 CMS T 00004658 C 1 CMS T 00004662 B 1 CMS T 00006277 A 1 CMS T 00004663 B 1 5 Technical data MG6878 EN II ...

Page 47: ...pling parts 1200 Category 2 5 7 Working speed Type Working speed km h KE 3002 4 12 KE 4002 4 12 5 8 Working depth Tines Length of the tines mm Maximum working depth mm On drag tines 293 200 5 9 Performance characteristics of the tractor Use as a solo implement Engine rating KE 3002 240 Starting at 58 kW 90 HP KE 4002 240 Starting at 74 kW 90 HP CMS T 00003190 C 1 CMS T 00004767 A 1 CMS T 00004768 ...

Page 48: ...circuits of all standard tractor manufacturers Control units Depending on the implement equipment 1x double acting 2x single acting Pressure free return flow Do not exceed a back pressure of 5 bar Universal joint shaft Speed 540 750 1000 rpm Direction of rotation Clockwise 5 10 Noise development data The workplace related emission sound pressure level is lower than 72 dB A measured in operating co...

Page 49: ...L Aralub HL2 FINA Marson L2 ESSO Beacon 2 SHELL Ratinax A 5 13 Oils and filling capacities 5 13 1 Interchangeable wheel gear Gearbox Gear oil Fill quantity litres Interchangeable wheel gear Factory filling Mobil ISO VG SAE 80W 90 API GL5 Without oil cooler 5 8 With oil cooler CMS T 00002297 C 1 CMS T 00002396 A 1 CMS T 00005074 C 1 CMS T 00004935 C 1 5 Technical data Drivable slope inclination MG6...

Page 50: ...the standard Manufacturer Gear oil Wintershall Factory filling ERSOLAN 460 Agip Blasia 460 ARAL Degol BG 460 Autol Precis GEP 460 Avia Avilub RSX 460 BP Energol GR XP 460 Castrol Alpha SP 460 DEA Falcon CLP 460 ESSO Spartan EP 460 FINA Giran 460 Fuchs Renep Compound 110 Mobil Mobilgear 600 XP 460 Shell Omala 460 OMV OMV Gear HST 460 Implement type Fill quantity litres KE 3002 14 KE 4002 20 CMS T 0...

Page 51: ...t or ballast weights TH kg Rear axle load of the operational tractor without mounted implement or ballast weights GV kg Total weight of front mounted implement or front ballast GH kg Permissible total weight of rear mounted implement or rear ballast a m Distance between the centre of gravity of the front mounted implement or the front ballast and the centre of the front axle CMS T 00004610 B 1 CMS...

Page 52: ... the centre of the rear axle and the centre of the lower link connection d m Centre of gravity distance Distance between the centre of the lower link coupling point and centre of gravity of the rear mounted implement or rear ballast 1 Calculate the minimum front ballast weight G G c d T b 0 2 T b a b G G Vmin H V L Vmin Vmin CMS I 00000513 2 Calculate the actual front axle load T G a b T b G c d b...

Page 53: ... values in the following table IMPORTANT Danger of accident due to implement damage caused by excessive loads Check if the calculated loads are smaller or equal to the permissible loads Actual value according to calculation Permitted value according to tractor operating manual Tyre load capacity for two tractor tyres Minimum front ballast weight kg kg Total weight kg kg Front axle load kg kg kg Re...

Page 54: ...ove the spacer 5 5 Remove the lower link mounting 4 6 Repeat the steps to remove the opposite lower link mounting 1 2 3 4 5 CMS I 00003459 6 2 2 Adjusting the lower link mounting to the mounting category 1 To adjust the lower link mounting for mounting category 3N install the lower link mounting 1 towards the inside 2 Install the spacer 2 towards the outside 1 2 CMS I 00003616 CMS T 00005054 A 1 C...

Page 55: ...ounting to the desired position secure the lower link mounting 2 with the pin 1 in the desired hole 2 1 CMS I 00003464 6 2 4 Installing the lower link mountings 1 Determine the desired length of the lower link mountings 2 Determine the mounting category of the tractor 3 Install the lower link mounting 4 at the desired position 4 Install the spacer 5 at the desired position 5 Install the pin 2 6 In...

Page 56: ...aft on the implement 2 Make sure that the universal joint shaft guard is functional 3 Push the universal joint shaft onto the drive shaft on the gearbox 4 To secure the universal joint shaft on the gearbox install and tighten the dowel pin on the universal joint shaft 5 Swivel the bracket 1 under the universal joint shaft 6 Put the universal joint shaft in the bracket 1 CMS I 00003520 CMS T 000045...

Page 57: ...f the pressure line of a tractor control unit Stickers are applied on the implement for the markings which illustrate the respective hydraulic functions The tractor control unit is used with different types of actuation depending on the hydraulic function CMS I 00000121 Type of actuation Function Symbol Latching Permanent oil circulation Momentary Oil circulation until action is executed Floating ...

Page 58: ...urn flow Select short return paths Connect the pressureless hydraulic return flow correctly Install the supplied coupling sleeve on the pressureless hydraulic oil return 1 Depressurise the hydraulic system between the tractor and the implement using the tractor control unit 2 Clean the hydraulic plugs 3 Couple the hydraulic hose lines 1 to the hydraulic sockets of the tractor according to the mark...

Page 59: ...048 6 4 4 Coupling the universal joint shaft 1 Pull back the drawing sleeve on the tractor side 2 Push the universal joint shaft onto the tractor PTO shaft The drawing sleeve engages 3 Secure the protective tube with the safety chain against rotating 4 Swivel the bracket 1 in the parking position 5 Secure the bracket 1 CMS I 00003520 CMS T 00001399 C 1 CMS T 00004160 B 1 6 Preparing the machine Co...

Page 60: ...e tractor and implement 3 Remove the linch pin 3 Pegging position Working depth Higher Deep tillage Lower Shallow tillage NOTE The adjustment of the working depth must be adapted to the respective operating conditions The optimum adjustment can only be determined during field operation 4 Put the pins in the desired position 5 Secure the pin with the linch pin 6 Make the same setting for the opposi...

Page 61: ...king depth must be adapted to the respective operating conditions The optimum adjustment can only be determined during field operation 1 For deeper soil tillage actuate the beige 1 tractor control unit or For shallower soil tillage actuate the beige 2 tractor control unit The hydraulic cylinders actuate levers on which the carrying arms 2 are supported 2 Read the working depth on the scale 3 3 Loc...

Page 62: ...he universal operating tool 1 from the parking position 2 Insert the universal operating tool in the adjustment device 3 3 To relieve the locking mechanism 4 swivel the adjustment device slightly upwards 4 Release the locking mechanism and hold the universal operating tool in position Work application Working depth After the plough The levelling board is pushing up a small ridge of soil For mulch ...

Page 63: ...king depth After the plough The side guide plates glide through the soil at a depth of 1 to 2 cm For mulch seeding with coarse organic residues Install the side guide plates slightly higher at the front to allow crop residues to pass underneath NOTE The adjustment of the working depth must be adapted to the respective operating conditions The optimum adjustment can only be determined during field ...

Page 64: ...ing depth must be adapted to the respective operating conditions The optimum adjustment can only be determined during field operation 3 To release the side guide plate from the grid push the side guide plate towards the front 4 Move the side guide plate to the desired position 5 Push the side guide plate into the grid 6 Tighten the bolts 7 Make the same setting for the opposite side of the impleme...

Page 65: ...tting for all scrapers NOTE Permitted distances between the roller element and scraper Wedge ring roller 10 mm to 15 mm Tooth packer roller and trapeze ring roller 0 5 mm to 4 mm 1 2 CMS I 00000933 6 5 7 Preparing the track marker for operation 6 5 7 1 Unfolding the track markers The hydraulically actuated track markers produce alternating marks This mark serves as an reference to the tractor driv...

Page 66: ...rker folds into working position 7 If the wrong track marker is folded into working position actuate the yellow tractor control unit The track marker is folded up 8 Put the yellow tractor control unit in float position again The track marker on the opposite side folds into working position CMS I 00000952 6 5 7 2 Determining the track marker length Working width of the implement m Distance A m 2 5 ...

Page 67: ... loosen the bolts 1 with the universal operating tool Work application Pitch Light soils Reduce About parallel to the direction of travel Heavy soils Increase More on grip to the direction of travel 2 Move the track marker disc to the desired position by turning the track marker axis 2 3 Tighten the bolts with the universal operating tool 4 Make the same setting for the opposite side of the implem...

Page 68: ...d to the respective operating conditions The optimum adjustment can only be determined during field operation 1 Raise the implement 2 Release the linch pin 2 3 Hold the wheel mark eradicator by the recessed grip 1 4 Remove the locking pin 3 The maximum working depth is 150 mm 5 Move the wheel mark eradicator to the desired position 6 Secure the wheel mark eradicator with the locking pin 7 Secure t...

Page 69: ...the operating conditions CMS I 00001967 Number Wheel mark eradicator coulter Operating conditions Pulling force requirement 1 Wing coulter Shallow loosening and levelling of medium silty soils High pulling force requirement 2 Heart shaped coulter Medium depth loosening of various soils Medium pulling force requirement 3 Narrow coulter Deep loosening of light soils Low pulling force requirement CAU...

Page 70: ... for tight fit 1 2 3 CMS I 00001080 6 5 9 Adjusting the speed of the tines 1 Depending on the desired tine speed 2 determine the desired gear ratio 1 1 2 CMS I 00003483 ENVIRONMENTAL INFORMATION Danger due to escaping oil Collect any escaping oil Dispose of oil removal material in an environmentally friendly manner CMS T 00004619 A 1 6 Preparing the machine Preparing the implement for operation MG...

Page 71: ...e desired tine speed install the gear pair on the drive shaft 3 and install the drive shaft 1 9 Install the two locking rings 10 Check the seating of the sealing ring on the gearbox cover 1 3 2 CMS I 00003398 11 Install the gearbox cover 2 with the sealing ring 12 Install and tighten the peripheral cover screws 1 13 After 10 minutes of operation check the gearbox for leaks 1 2 24 Nm CMS I 00003480...

Page 72: ...ink catch hooks 2 into the desired position 4 Install the bolts 5 Install the nuts and tighten them 6 After 5 hours of operation check the bolt connection for tight fit 2 3 1 415 Nm CMS I 00003376 6 5 10 2 Coupling the seed drill 1 Remove the linch pin 1 2 Remove the pin 2 3 Open the locking straps 3 2 3 1 CMS I 00003377 CMS T 00004772 A 1 CMS T 00004774 A 1 CMS T 00004779 A 1 6 Preparing the mach...

Page 73: ...0 To connect the seed drill 1 to the soil tillage implement secure the top link 3 with the pin 2 11 Secure the top link with the linch pin 12 To align the implement horizontally turn the top link to the desired length 1 3 2 CMS I 00003379 13 If the seed drill has a tramline marker connect the tramline marker to the yellow control unit 1 of the soil tillage implement 1 CMS I 00003485 6 Preparing th...

Page 74: ...link catch hooks 2 into the desired position 4 Install the bolts 5 Install the nuts and tighten them 6 After 5 hours of operation check the bolt connection for tight fit 2 3 1 330 Nm CMS I 00003375 6 5 11 2 Coupling the seed drill 1 Remove the linch pin 1 2 Remove the pin 2 3 Open the locking straps 3 2 3 1 CMS I 00003377 CMS T 00004800 A 1 CMS T 00004775 A 1 CMS T 00004779 A 1 6 Preparing the mac...

Page 75: ...0 To connect the seed drill 1 to the soil tillage implement secure the top link 3 with the pin 2 11 Secure the top link with the linch pin 12 To align the implement horizontally turn the top link to the desired length 1 3 2 CMS I 00003379 13 If the seed drill has a tramline marker connect the tramline marker to the yellow control unit 1 of the soil tillage implement 1 CMS I 00003485 6 Preparing th...

Page 76: ...e 2 and therefore interrupts the lifting procedure 2 Move the catch hooks to the desired position 3 Tighten the nuts 4 After 5 hours of operation check the bolt connection for tight fit 1 3 2 CMS I 00003388 6 5 11 4 Deactivating the lift height limiter 1 To deactivate the lift height limiter pull on the rope from the tractor cab 1 and hold it The bolt 3 does not actuate the catch hook 2 and the li...

Page 77: ...ing procedure is not interrupted 5 Fix the catch hook with the spring cotter pin 4 on the bracket 6 5 11 5 Lowering the liftpack system The safety hook 1 fixes the pin 2 and represents the mechanical locking mechanism of the liftpack system 1 Pull on the rope 3 and hold it The safety hook is opened 2 Put the green tractor control unit into float position 3 When the liftpack system is lowered relea...

Page 78: ...When the hopper has been filled to the desired fill level close the hopper cover 8 Swivel up the steps 9 Secure the steps 1 2 CMS I 00003611 6 5 12 2 Adjusting the seed distributor 1 Loosen the bolts 1 2 To spread the seed directly in front of the roller 3 swivel the seed distributor 2 to the desired position 3 Tighten the bolts 3 2 1 CMS I 00003628 CMS T 00005049 A 1 CMS T 00005047 A 1 CMS T 0000...

Page 79: ...y soils Increase After the plough light soils Reduce For mulch seeding with coarse organic residues Reduce To allow crop residues to pass underneath the side guide plates NOTE The adjustment of the working depth must be adapted to the respective operating conditions The optimum adjustment can only be determined during field operation 1 To move the spring tension 1 to the desired position Adjust th...

Page 80: ...avy soils Increase After the plough light soils Reduce For mulch seeding with coarse organic residues Reduce To allow crop residues to pass underneath the side guide plates NOTE The adjustment of the working depth must be adapted to the respective operating conditions The optimum adjustment can only be determined during field operation 1 To move the spring tension 1 to the desired position adjust ...

Page 81: ...with the linch pin 8 Repeat the procedure for the opposite side of the implement 1 3 4 2 CMS I 00003453 6 6 Preparing the machine for road travel 6 6 1 Preparing the track markers for road travel 1 Actuate the yellow tractor control unit Fold the track markers into transport position 2 Press the track marker 1 against the rubber block 3 Lock the transport lock 2 4 Repeat the procedure for the oppo...

Page 82: ...eparing the liftpack system for road travel 6 6 3 1 Deactivating the lift height limiter 1 To deactivate the lift height limiter pull on the rope from the tractor cab 1 and hold it The bolt 3 does not actuate the catch hook 2 and the lifting procedure is not interrupted 2 Raise the lifting frame 1 2 4 3 CMS I 00003389 If an implement without universal joint shaft is mounted on the liftpack system ...

Page 83: ...Raising the liftpack system 1 Pull on the rope 3 and hold it The safety hook is opened 2 Actuate the green tractor control unit 3 When the lifting frame is raised release the rope The safety hook 1 fixes the pin 2 and represents the mechanical locking mechanism of the lifting frame 1 2 3 CMS I 00003390 4 Lift the soil tillage implement CMS I 00003478 CMS T 00004841 A 1 6 Preparing the machine Prep...

Page 84: ...y determine the payload of the implement Never exceed the payload of the implement Maximum payload Permissible technical implement weight tare weight 1 Read the permissible technical implement weight from the rating plate 2 To determine the tare weight weigh the implement with empty hoppers 3 Calculate the payload CMS T 00002254 C 1 6 Preparing the machine Calculating the permissible payload MG687...

Page 85: ...come worn when constantly working in the soil Replace the tines before they reach the minimum length If the set working depth is greater than the tine length the tool carriers are constantly working in the soil horizon To prevent wear of the tool carriers check the set working depth after driving a short distance CMS T 00004634 A 1 CMS T 001727 C 1 CMS T 00004568 A 1 7 Using the machine MG6878 EN ...

Page 86: ...ds raise the soil tillage tools 2 When the direction of the implement matches that of the direction of travel lower the soil tillage tools 7 5 Turning on the headlands with the liftpack system If the lift height limiter is deactivated it is not necessary to secure the liftpack system for the turning procedure at the end of the field 1 Actuate the green tractor control unit 2 Do not pull the rope 3...

Page 87: ... parking position 1 Remove the linch pin 3 2 Hold the wheel mark eradicator by the recessed grip 1 3 Remove the locking pin 2 4 Using the recessed grip move the wheel mark eradicator into the topmost position 5 Secure the wheel mark eradicator with the locking pin 6 Secure the locking pin with the linch pin 1 2 3 CMS I 00000992 CMS T 00004657 B 1 CMS T 00001616 B 1 8 Parking the machine MG6878 EN ...

Page 88: ...nnecting the hydraulic hose lines 1 Secure the tractor and implement 2 Put the control lever on the tractor control unit in float position 3 Disconnect the hydraulic hose lines 1 4 Put the dust caps on the hydraulic sockets 1 CMS I 00001065 CMS T 00001402 D 1 CMS T 00000277 D 1 8 Parking the machine Uncoupling the power supply MG6878 EN II D 1 18 05 2021 82 ...

Page 89: ...m the implement from the tractor seat CMS I 00001249 8 5 Uncoupling the universal joint shaft 1 Swivel the bracket 1 out of the parking position 2 Release the safety chain of the protective tube 3 Pull back the drawing sleeve on the tractor side 4 Pull off the universal joint shaft from the tractor PTO shaft 5 Put the universal joint shaft in the bracket 1 CMS I 00003520 CMS T 00001401 C 1 CMS T 0...

Page 90: ...t into float position 3 When the liftpack system is lowered release the rope 1 2 3 CMS I 00003390 4 Lower the soil tillage implement CMS I 00003476 8 6 2 Uncoupling the seed drill 1 If the seed drill has a tramline marker disconnect the tramline marker from the yellow control unit 1 of the soil tillage implement 1 CMS I 00003485 CMS T 00004843 A 1 CMS T 00004805 A 1 CMS T 00004844 A 1 8 Parking th...

Page 91: ...emove the linch pin 3 6 Remove the pin 7 Open the locking straps 2 8 Open the catch hook 4 on the opposite side 9 Release the lower coupling points 1 of the seed drill from the catch hooks 2 1 3 4 CMS I 00003378 10 Slowly drive forwards with the mounted soil tillage implement 1 1 CMS I 00003486 8 Parking the machine Parking the seed drill MG6878 EN II D 1 18 05 2021 85 ...

Page 92: ... first 50 operating hours Changing the oil of the interchangeable wheel gear see page 92 as required Replacing the tines see page 89 daily Checking the top link pin and lower link pin see page 87 Every 6 months Ratchet clutch maintenance see page 93 Every 50 operating hours Checking the tines see page 88 Every 500 operating hours Changing the oil of the interchangeable wheel gear see page 92 CMS T...

Page 93: ...oulter see page 90 9 1 2 Checking the top link pin and lower link pin INTERVAL daily 1 Check the top link pins and lower link pins for cracks or broken areas 2 Replace the pins if there is significant wear 9 1 3 Checking the hydraulic hose lines INTERVAL After initial operation Every 50 operating hours or weekly 1 Check the hydraulic hose lines for damage such as chafing point cuts tears and defor...

Page 94: ...ediately replaced at a specialist workshop 5 Retighten loose bolted connections 9 1 4 Checking the tines INTERVAL Every 50 operating hours 1 Determine the length of the tines 2 If the minimum length of the tines is undercut replace the tines 150 mm CMS I 00003613 CMS T 00005050 A 1 9 Repairing the machine Maintaining the machine MG6878 EN II D 1 18 05 2021 88 ...

Page 95: ...2 1 2 3 CMS I 00003035 NOTE The outer tool carriers always rotate to the right L R CMS I 00003470 4 Pay attention to the alignment of the tine 5 Install the new tine 2 6 Fasten the tine with the pin 7 Secure the tine with the linch pin CMS T 00004140 A 1 9 Repairing the machine Maintaining the machine MG6878 EN II D 1 18 05 2021 89 ...

Page 96: ...e wheel mark eradicator coulter has been exceeded the tool carriers constantly work in the soil horizon Replace the coulter when the wear limit has been reached If the distance 1 between the coulter tip and the tool carrier is less than 15 mm replace the wheel mark eradicator coulter 2 2 1 CMS I 00001081 CMS T 00002497 C 1 9 Repairing the machine Maintaining the machine MG6878 EN II D 1 18 05 2021...

Page 97: ...vel is not visible between the markings 2 refill oil according to the technical data 5 When the oil level is visible between the markings install the oil dipstick with a new sealing ring 1 3 2 CMS I 00003466 9 1 8 Checking the oil level in the spur gear trough INTERVAL After initial operation Every 50 operating hours or weekly IMPORTANT Damage due to impurities in the spur gear trough Clean the im...

Page 98: ... Check the fit of the gasket 2 7 Install the cover with the ventilation pipe 8 Install the cover bolt 9 Install the nut 1 and tighten it NOTE There is no need to change the oil in the spur gear trough 3 4 2 1 CMS I 00003467 9 1 9 Changing the oil of the interchangeable wheel gear INTERVAL After the first 50 operating hours Every 500 operating hours ENVIRONMENTAL INFORMATION Danger due to escaping ...

Page 99: ... maintenance INTERVAL Every 6 months Perform maintenance on the ratchet clutches 1 according to the instructions from the universal joint shaft manufacturer 1 CMS I 00003044 9 1 11 Universal joint shaft maintenance INTERVAL Every 50 operating hours or as required Perform maintenance on the universal joint shaft according to the instructions from the universal joint shaft manufacturer CMS T 0000458...

Page 100: ...cation schedule To ensure that dirt is not pressed into the lubrication points thoroughly clean the grease nipples and the grease gun Only grease the implement with the lubricants listed in the technical data Press the dirty grease completely out of the bearings CMS T 00004628 B 1 9 Repairing the machine Lubricating the implement MG6878 EN II D 1 18 05 2021 94 ...

Page 101: ...erview of lubrication points 1 2 5 3 4 CMS I 00003471 Every 20 operating hours Every 6 months 1 CMS I 00002080 CMS T 00004629 A 1 9 Repairing the machine Lubricating the implement MG6878 EN II D 1 18 05 2021 95 ...

Page 102: ...Every 50 operating hours Every 6 months 2 3 CMS I 00003473 CMS I 00003472 4 5 CMS I 00003474 CMS I 00003006 9 Repairing the machine Lubricating the implement MG6878 EN II D 1 18 05 2021 96 ...

Page 103: ...rk eradicator does not reach the desired working depth When the worn tine has been replaced the working depth of the soil tillage implement must be corrected The wheel mark eradicator brackets are too high above the soil see page 100 The wheel mark eradicator tool carriers are constantly working in the soil horizon Due to wear on the rotating tines the working depth of the soil tillage implement m...

Page 104: ...cally 1 Raise the implement 2 Secure the tractor and implement 3 Wait until the tool carriers come to a stop 4 Remove the obstacle between the tines The implement is ready for operation again 9 3 2 The ratchet clutch is often triggered Maintenance required on the ratchet clutch 1 If the ratchet clutch is often triggered perform maintenance according to the instructions from the universal joint sha...

Page 105: ... The track marker has encountered a solid obstacle The shear bolt is torn and the track marker folded to the rear 1 Remove the spare bolts 1 from the track marker bracket NOTE Only use original bolts as a replacement 1 CMS I 00002081 2 Remove the damaged bolt 3 Fold the track marker section 3 into working position 4 Insert the spare bolt 1 5 Install the nut 2 and tighten it CMS I 00004385 CMS T 00...

Page 106: ...k deeper rotate the wheel mark eradicator bracket 2 by 180 degrees 2 1 CMS I 00003357 2 Release both linch pins and locking pins 2 3 Release the linch pin 3 4 Hold the wheel mark eradicator 1 5 Remove the locking pin 6 Remove the wheel mark eradicator 1 2 3 CMS I 00003340 7 Loosen and remove the nuts for the clamp connection 2 8 Remove the wheel mark eradicator bracket 1 2 1 CMS I 00003338 CMS T 0...

Page 107: ...the linch pin 3 1 3 4 2 CMS I 00003339 9 3 5 The wheel mark eradicator tool carriers are constantly working in the soil horizon Due to wear on the rotating tines the working depth of the soil tillage implement must be corrected The wheel mark eradicator brackets are too close above the soil IMPORTANT The tool carriers become worn when constantly working in the soil Install the wheel mark eradicato...

Page 108: ...osen and remove the nuts for the clamp connection 2 8 Remove the wheel mark eradicator bracket 1 2 1 CMS I 00003337 9 Install the wheel mark eradicator bracket 1 rotated by 180 degrees 10 Install the nuts for the clamp connection 2 11 After 5 hours of operation check the bolt connection for tight fit 2 1 CMS I 00003338 9 Repairing the machine Eliminating faults MG6878 EN II D 1 18 05 2021 102 ...

Page 109: ...zle Never direct the cleaning jet of the high pressure cleaner or hot water high pressure cleaner onto the marked components Never aim the cleaning jet of high pressure cleaners or hot water high pressure cleaners on electrical or electronic components Never aim the cleaning jet of the high pressure cleaner directly on lubrication points bearings rating plates warning signs and stickers Always mai...

Page 110: ...ed lashing points To determine the required load bearing capacity of the slings observe the specifications in the following table CMS I 00003481 Required load bearing capacity per sling 4000 kg 1 Attach the slings for lifting on the intended lashing points or If the implement is equipped with a lifting frame see Loading the implement on the 3 point mounting frame When the roller is mounted the imp...

Page 111: ...implement is unfolded 1 Put the implement on the transport vehicle 2 Attach the lashing straps at the marked points 3 Lash down the implement in compliance with the national regulations for load securing 10 3 Loading the implement on the 3 point mounting frame 1 Couple the implement 2 Observe the required tractor characteristics 3 Load the implement with a tractor or wheel loader 4 Place the imple...

Page 112: ... 10 9 12 9 M8 13 25 35 41 M8x1 27 38 41 M10 16 17 49 69 83 M10x1 52 73 88 M12 18 19 86 120 145 M12x1 5 90 125 150 M14 22 135 190 230 M 14x1 5 150 210 250 M16 24 210 300 355 M16x1 5 225 315 380 M18 27 290 405 485 M18x1 5 325 460 550 M20 30 410 580 690 M20x1 5 460 640 770 CMS T 00004152 A 1 CMS T 00000373 B 1 11 Appendix MG6878 EN II D 1 18 05 2021 106 ...

Page 113: ...0 M30 46 1450 2000 2400 M30x2 1600 2250 2700 CMS I 00000065 M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 Nm 2 4 4 9 8 4 20 4 40 7 70 5 112 174 242 342 470 589 11 2 Other applicable documents Tractor operating manual Universal joint shaft operating manual CMS T 00004153 A 1 11 Appendix Other applicable documents MG6878 EN II D 1 18 05 2021 107 ...

Page 114: ...perating materials Operating materials serve to ensure operational readiness Operating materials include e g cleaning agents and lubricants such as lubricating oil greases or cleaners T Tractor In this operating manual the designation tractor is always used even for other agricultural tractor units Implements are mounted on the tractor or towed by the tractor 12 Directories MG6878 EN II D 1 18 05 ...

Page 115: ...g the oil Interchangeable wheel gear 43 92 Spur gear trough 44 Checking the lower link pin 87 Checking the oil level Interchangeable wheel gear 91 Spur gear trough 91 Checking the set working depth 79 Checking the top link pin 87 Cleaning 103 Contact data Technical editing 4 Coupling parts Maximum payload 41 Mounting category 41 Coupling the universal joint shaft 53 D Dimensions 40 Documents 34 Dr...

Page 116: ...lower link catch hook 66 Coupling the seed drill 66 68 Preparing the GreenDrill for operation Filling the hopper 72 Preparing the implement for operation Adjusting the speed of the tines 64 Adjusting the spring tension of the extendable side guide plates 74 Adjusting the spring tension of the rigid side guide plates 73 Adjusting the working depth of the extendable side guide plates 58 Adjusting th...

Page 117: ... quick coupling system 39 41 R Ratchet clutch 35 Repairing the machine Eliminating faults 97 Roller Adjusting the scraper 59 S Scraper adjusting 59 Special equipment 25 T Technical data Coupling parts 41 Dimensions 40 Drivable slope inclination 43 Interchangeable wheel gear 43 Liftpack system 41 Lubricants 43 Mounting category 40 Noise development data 42 Performance characteristics of the tractor...

Page 118: ...Wheel mark eradicator coulter checking 90 Working depth 41 Working speed 41 12 Directories Index MG6878 EN II D 1 18 05 2021 112 ...

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Page 120: ...AMAZONEN WERKE H DREYER SE Co KG Postfach 51 49202 Hasbergen Gaste Germany 49 0 5405 501 0 amazone amazone de www amazone de MG6878 EN II D 1 18 05 2021 ...

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