Amazone Cenius 4003-2TX Operating Manual Download

Page: 109 / 126

Cleaning, maintenance and repairs

Cenius03-2TX BAG0112.13 07.21

109

12.9

Disc carrier connection

Inspect the bolts of the tine connection for tight-

ness.

Fig. 70

Summary of Contents for Cenius 4003-2TX

Page 1: ...5003 2TX Cenius 6003 2TX Cenius 7003 2TX Cenius 8003 2TX Trailed Cultivator MG5103 BAG0112 13 07 21 Printed in Germany Read and observe this operating manual before using the machine for the first tim...

Page 2: ...e person con cerned would not only harm himself but also make the mistake of blaming the machine for the reason of a possible failure instead of himself In order to ensure a good success one should go...

Page 3: ...AMAZONEN WERKE H DREYER SE Co KG Postfach 51 D 49202 Phone E mail Hasbergen 49 0 5405 50 1 0 amazone amazone de Spare part orders Spare parts lists are freely accessible in the spare parts portal at...

Page 4: ...lar the safety instructions before putting the machine into operation Only after careful reading will you be able to benefit from the full scope of your newly purchased machine Please ensure that all...

Page 5: ...21 2 15 Safety conscious working 21 2 16 Safety information for users 22 2 16 1 General safety and accident prevention information 22 2 16 2 Hydraulic system 25 2 16 3 Electrical system 26 2 16 4 Cou...

Page 6: ...6 1 2 Requirements for tractor operation with attached machines 72 6 2 Securing the tractor machine against unintentional start up and rolling 76 7 Coupling and uncoupling the machine 77 7 1 Coupling...

Page 7: ...2 9 Disc carrier connection 109 12 10 Axle running gear support wheel and brake 110 12 10 1 Hydraulic brakes 117 12 10 2 Parking brake 117 12 11 Check the coupling device 118 12 12 Tyres wheels 119 12...

Page 8: ...d in the operating manual are always viewed in the direction of travel 1 3 Diagrams used Instructions for action and reactions Tasks to be carried out by the user are presented as numbered in structio...

Page 9: ...on the machine in a legible state To replace damaged warning pictograms Obligations of the user Before starting work anyone charged with working with on the ma chine is obliged To comply with the bas...

Page 10: ...e shall be available to the operator at the latest on the comple tion of the contract Guarantee and liability claims for damage to peo ple or goods will be excluded if they can be traced back to one o...

Page 11: ...mme diate death or serious physical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may resu...

Page 12: ...egularly 2 4 Safety and protection equipment Before each commissioning of the machine all the safety and protec tion equipment must be properly attached and fully functional Check all the safety and p...

Page 13: ...those who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been in formed about the necessary protectiv...

Page 14: ...ement work Regularly check that bolted connections are firmly secured and tight en if necessary When the maintenance work is completed check the function of the safety devices 2 10 Constructive change...

Page 15: ...and spare parts from third parties there is no guarantee that they have been designed and manufactured in such a way as to meet the requirements placed on them AMAZONEN WERKE accepts no liability for...

Page 16: ...warning pictograms and other labels The following diagrams show the arrangement of the warning picto grams on the machine Fig 1 Always keep all the warning pictograms of the machine clean and in a le...

Page 17: ...ctogram showing how to avoid the danger Warning pictograms explanation The column Order number and explanation provides an explanation of the neighbouring warning pictogram The description of the warn...

Page 18: ...all other persons also keep a sufficient safety distance from the danger area of the machine as long as the tractor engine is running MD 082 Danger of falling from treads and platforms when riding on...

Page 19: ...nce and repair work on hydraulic lines If you are injured by hydraulic fluid contact a doctor immediately MD 101 This symbol indicates jacking points for lifting gear jack MD 102 Dangerous situations...

Page 20: ...parking brake and or the wheel chock s MD 199 The maximum operating pressure of the hydrau lic system is 210 bar MD 225 Danger of crushing the entire body caused by remaining in the swivel range of th...

Page 21: ...non secured working areas Failure of important machine functions Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical impacts Risk to environment t...

Page 22: ...e and transport the machine with a tractor which has been designed for this task and fulfils the power requirements When connecting machines to the tractor three point hydraulic system the attachment...

Page 23: ...the machine is already in opera tion Do not wear loose fitting clothing Loose clothing increases the risk over being caught by drive shafts Only start up the machine when all the safety equipment has...

Page 24: ...e prescribed brake delay for the loaded vehicle combination tractor plus connected machine Check the brake power before moving off When turning corners with the machine connected take the broad load a...

Page 25: ...e Take out the ignition key Have the hydraulic hose line checked at least once a year by a specialist for proper functioning Replace the hydraulic hose line if it is damaged or worn Only use AMAZONE o...

Page 26: ...s not followed In the case of retrofitting of electrical units and or compo nents on the machine with a connection to the on board power supply the user must check whether the installation might cause...

Page 27: ...aling rings on the hose couplings of the supply and brake line Only move off with the machine connected when the pressure gauge on the tractor shows 5 0 bar Drain the air reservoir every day Before dr...

Page 28: ...and bolts for a firm seat and retighten them as necessary Before carrying out any maintenance repair and cleaning work ensure the lifted implement or lifted implement parts against un intended lowerin...

Page 29: ...g of a machine attached to a load carrier during loading and unloading Use only slings ropes belts chains etc with a minimum ten sile strength greater than the total weight of the machine see Technica...

Page 30: ...e names of the individual modules and controls Read this section when actually at the machine This helps you to understand the machine better 4 1 Overview of subassemblies Fig 2 1 Tine field 2 Hydraul...

Page 31: ...iption Cenius03 2TX BAG0112 13 07 21 31 Fig 3 1 Drawbar 2 Swinging running gear 3 Rigid frame middle section 4 Stand 5 Brake system 6 Parking brake 7 Brake wedges in transport position 8 Hose cabinet...

Page 32: ...3 Transportation equipment 1 Rear lights brake lights turn indicators 2 Warning signs 3 Red reflectors 4 Number plate holder 5 Labelling of the max permissible speed 6 Side reflectors with maximum sp...

Page 33: ...ng the contours Direction of travel to left 15 Direction of travel to right 15 Along the gradient Up the slope 15 Down the slope 15 The intended use also includes Compliance with all the instructions...

Page 34: ...cial safety regulations of the appropriate section shall be valid No one may stand in the machine danger area as long as the tractor engine is running with a connected PTO shaft hydraulic system as lo...

Page 35: ...weight 5 Model year 6 Year of manufacture Additional rating plate The following information is specified on the ad ditional rating plate 1 Note for type approval 2 Note for type approval 3 Vehicle ide...

Page 36: ...cing 308 mm 294 mm 286 mm 280 mm 276 mm Number of tines 13 17 21 25 29 Number of tine rows 4 4 4 4 4 Tine spacing in the row 123 mm 117 mm 114 mm 112 mm 112 mm Maximum working depth 80 300 mm Overload...

Page 37: ...41 142 143 144 145 146 147 Tyre load capacity kg 2500 2575 2650 2725 2800 2900 3000 3075 Load index 148 149 150 151 152 153 154 155 Tyre load capacity kg 3150 3250 3350 3450 3550 3650 3750 3850 Load i...

Page 38: ...volts Lighting socket 7 pin Hydraulics Maximum operating pressure 210 bar Tractor pump power At least 15 l min at 150 bar Machine hydraulic fluid HLP68 DIN 51524 The implement hydraulic fluid is suita...

Page 39: ...combined with each other Fig 7 The Cenius mounted disc cultivator is suitable for Stubble processing Non tilling topsoil processing Seed bed preparation It consists of A three row tine field with spr...

Page 40: ...d air tank when the supply line red is connected to the tractor For this reason the machine must be connected to the lower links of the tractor and the tractor s hand brake must be applied before the...

Page 41: ...upling of the brake line yellow first fol lowed by the hose coupling of the supply line red The operating brake of the machine moves out of the brake position immediately the red hose coupling has bee...

Page 42: ...as been uncoupled Always keep to this order as otherwise the operating brake system will trip and may set the unbraked machine moving When the machine is uncoupled or pulled away from the trailer air...

Page 43: ...g 4 Manually tighten the hydraulic screw joint if present 5 2 2 Uncoupling the hydraulic operating brake system 1 Loosen the hydraulic screw joint if present 2 Use the protective caps to protect the h...

Page 44: ...he implement is uncoupled the pressure accumulator presses hydraulic oil into the brake and decelerates the implement or into the hose line to the tractor and impedes the coupling of the brake line to...

Page 45: ...the tine can deflect on the obstacle The overload safety consists of hydraulic cylin ders on the tines and an adjustable hydraulic unit The overload safety is hydraulically coupled to the running gea...

Page 46: ...2TX BAG0112 13 07 21 Spare shear bolts and nuts for tines are fastened on the frame of the Cenius Special Fig 15 Depth adjustment The depth of the tines is guided by the roller For information on set...

Page 47: ...hen processing flat stubble Helix coulter used for average soil depths good mixing in of organic matter Narrow coulter used for topsoil loosening With deeper loosen ing rocks remain at the lower level...

Page 48: ...3 C Mix coulter 80 mm 4 C Mix coulter 100 mm 5 Double disc coulter 320 mm with deflector guide 100 mm 6 Wing coulter 350 mm C Mix C Mix HD coulter with wings that can be mounted separately 7 C Mix HD...

Page 49: ...2TX BAG0112 13 07 21 49 Method Working depth Double disc coul ter 320 mm 3 10 cm Wing coulter 8 12 cm C Mix 100 mm 10 20 cm C Mix 40 mm 20 30 cm C Mix 80 mm C Mix HD 80 mm 12 30 cm 5 6 1 Coulter arra...

Page 50: ...Structure and function 50 Cenius03 2TX BAG0112 13 07 21 Cenius 5003 2TX Fig 19 Cenius 6003 2TX Fig 20...

Page 51: ...Structure and function Cenius03 2TX BAG0112 13 07 21 51 Cenius 7003 2TX Fig 21 Cenius 8003 2TX Fig 22...

Page 52: ...moved back to their working posi tion by the rubber spring elements Fig 23 As an alternative to smooth discs the implement can also be equipped with serrated discs The position of the discs to one ano...

Page 53: ...ne can also be equipped with serrated discs When transporting the implement complete ly slide in both side discs side closers fix with pins and secure with linch pins For operation the side discs side...

Page 54: ...2TX BAG0112 13 07 21 Side closer with overload safety 1 Overload safety steel spring 2 Overload safety rubber elements Fig 29 Side discs can also be mounted on a tine arrangement Side closers can als...

Page 55: ...bottom group of holes Provides very good crumbling Cage roller SW520 SW600 The cage roller can be used where lighter reconsolidation of the soil is required Disposes of a very good self propulsion Wed...

Page 56: ...tion Raising the knife holder with increased organic matter content reduces the risk of blocking Very well suited for medium and heavy soils Unsuitable for stony soils Disc roller DW600 Very well suit...

Page 57: ...an swing freely to the rear 2 Position of the positioning pin to lock the exact following harrow during road transport 3 Install the road safety bar for road transport 4 Depending on the harrow system...

Page 58: ...Structure and function 58 Cenius03 2TX BAG0112 13 07 21 Harrow system 12 250 Hi For rollers DUW580 Fig 34 Spring blade system 142 For rollers WW580 Fig 35...

Page 59: ...ective hydraulic function The tractor control unit must be used in different types of activa tion depending on the hydraulic function Latched for a permanent oil circulation Tentative activate until t...

Page 60: ...ogical oils Observe the maximum permissible hydraulic fluid pressure of 210 bars Only couple clean hydraulic connectors Plug the hydraulic plug s into the hydraulic sockets until you can feel the hydr...

Page 61: ...g position transport position and headland position Headlands implement lifted via running gear and drawbar Operation implement lowered via running gear and drawbar running gear completely lifted dept...

Page 62: ...close the stop tap 5 12 1 Traction assistance option With the traction assistance switched on in working position a portion of the implement weight is transferred to the tractor to boost the trac tion...

Page 63: ...k supports the uncoupled imple ment 1 Swivel mounted jack 2 Handle 3 Bolt with linch pin Bring the jack into the desired position 1 Grasp and hold the jack with handle from above 2 Pull the linch pin...

Page 64: ...Fig 38 Support wheel double only for Cenius 6003 2TX and 7003 2TX Fig 39 5 15 Safety chain for implements without brake system Implements without a brake system or with a single line brake system must...

Page 65: ...t the area calculation The counter also continues counting when driv ing backwards Fig 41 Determining the area efficiency Cenius 4003 2TX Area efficiency ha Display value x 0 4 Cenius 5003 2TX Area ef...

Page 66: ...awbar eye ball brack et or lower link crosspiece prevents unauthor ised use of the machine 5 19 Safety chain between tractor and implements Depending on country specific regulations implements are equ...

Page 67: ...itable for the task Tractor and machine must satisfy the national road traffic regula tions Vehicle owner and vehicle operator are responsible for compli ance with the statutory provisions of the nati...

Page 68: ...east 20 of the empty weight of the tractor The tractor must achieve the brake delay specified by the tractor manufacturer even with the machine connected 6 1 1 Calculating the actual values for the to...

Page 69: ...ee technical data of tractor and front ma chine mounting or front ballast or measure ment a1 m Distance from the centre of the front axle to the centre of the lower link connection See tractor operati...

Page 70: ...operating manual in the table Section 6 1 1 7 6 1 1 4 Calculation of the actual total weight of the combined tractor and machine H L V tat F T G G Enter the numeric value for the calculated actual tot...

Page 71: ...nsufficient steering and braking capacity of the tractor It is forbidden to couple the machine to the tractor used as the basis for calculation if One of the actual calculated values is greater than t...

Page 72: ...n the tractor possess sufficient permissible support capability for the drawbar load actually present that the axle loads and weights of the tractor altered by the drawbar load are within the approved...

Page 73: ...24347 Ball coupling 80 mm ISO 24347 Lower hitch Towing hooks hitch hooks ISO 6489 19 Drawbar eye Centre bore 50 mm Eyelet 30 mm ISO 5692 1 Swivel drawbar eye compatible only with form Y hole 50 mm ISO...

Page 74: ...device of the implement Drawbar of the implement Coupling device of the tractor The actual DC value calculated for the combination must be less than or equal to the DC values specified The permissibl...

Page 75: ...actual DC value of a combination to be coupled is calculated as follows DC g x T x C T C Fig 44 T permissible total weight of your tractor in t See tractor operat ing manual or vehicle documentation C...

Page 76: ...is being operated As long as the tractor engine is running with a connected PTO shaft hydraulic system if the ignition key is in the tractor and the tractor engine can be started unintentionally with...

Page 77: ...tional starting and rolling before entering the danger area between the tractor and ma chine to couple or uncouple the the PTO shaft and supply lines See page 77 WARNING Risk of crushing and contusion...

Page 78: ...e Only use the upper and lower link pins provided original pins for coupling the machine Visually check the upper and lower link pins for obvious defects whenever the machine is coupled Replace upper...

Page 79: ...he lower pivot points of the implement The lower link hooks lock automatically 5 Visually inspect to ensure whether the lower link hooks are cor rectly locked 6 Lift stand 7 Remove wheel chocks 8 Dise...

Page 80: ...implement with draw rail 1 Safeguard tractor and implement against rolling off unintention ally See page 77 2 Lower the stand 3 Decouple the implement from the tractor 3 1 Release the lower link 3 2...

Page 81: ...le the coupling device 4 2 Actuate the tractor control unit yellow Lift off the drawbar 4 3 Pull the tractor forward by approx 25 cm This will allow more clearance between tractor and imple ment and g...

Page 82: ...s With the adjustment of the working depth of the coulters the levelling unit is also adjusted Manual adjustment Adjustment of the working depth of the coulters is carried out hydrau lically in workin...

Page 83: ...depth of the discs is set by adjusting the spindle length Use the hand lever with the ratchet to make the adjustment Shorten spindle Increases the working depth Lengthen spindle Reduces the working de...

Page 84: ...ng depth of the levelling unit mechanically The working depth of the levelling unit can be adapted to the working depth of the tines at the cranks Adjust the working depth via the crank and secure the...

Page 85: ...unit hydraulically Setting the working depth of the levelling unit is carried out hydrau lically in working position via the grey tractor control unit Fig 48 On the right boom there is a scale 0 8 th...

Page 86: ...yellow to float position 5 Open the pressure limiting valve far enough that the desired pressure is shown on the pressure gauge The optimal value for adjusting the traction assistance depends on the...

Page 87: ...lock nut on the setting valve 3 5 Screw in the adjuster screw further to in crease the setting pressure Unscrew the adjuster screw further to re duce the pressure 6 Move the switch tap to position 1...

Page 88: ...ing rollers The strippers are set at the factory To adjust the setting to the working conditions 1 Loosen the bolts 2 Adjust the stripper in the slot 3 Tighten the bolts again Do not adjust the distan...

Page 89: ...gear can be completely lifted First pivot the spacer elements away from the running gear cylinder then mount dismount the roller When pivoting in the spacer elements the apertures must completely enc...

Page 90: ...unting the rollers 1 Pivot the spacer elements away from the running gear cylinders 2 Carefully drive the implement in reverse up to the packed rollers A second person who can guide the opera tor is n...

Page 91: ...lic cylinder 5 Turn the tie rod in such a manner that the implement is horizontal in working position 6 If necessary move the hydraulic drawbar for enough that the pin can be remounted 7 Remount the p...

Page 92: ...uirement The line distance is doubled by swivelling up the tines Cenius 4003 Cenius 6003 Cenius 5003 Cenius 7003 Cenius 8003 1 Actuate yellow tractor control unit Raise the unfolded implement a little...

Page 93: ...d with the lynch pin against unintentional release WARNING Risk of contusions cutting catching drawing in and knocks when making interventions in the machine through unintentional machine movements Se...

Page 94: ...to ride on the machine and or climb the running ma chine DANGER Danger of accident if traction assistance is switched on for road travel The traction assistance must only be used when working on the f...

Page 95: ...he maximum transport width of 3 m is not exceeded 5 Actuate the tractor control unit blue Fold in the implement 6 Actuate the blue tractor control unit against unintentional actua tion 7 Cenius 7003 2...

Page 96: ...sed with or without a trailing roller When using the implement with trailing roller the roller takes over the rear depth control The running gear is completely lifted and has no ground contact When us...

Page 97: ...acted in float position It is forbidden to drive in reverse when the implement is in work ing position Always use traction assistance for implements with ball brackets Otherwise negative drawbar loads...

Page 98: ...clearers or blade system up wards Blockage of the tooth packer roller Adjust the scraper The drawbar slopes down when the imple ment in uncoupled Close the stop tap on the drawbar cylinder Shear bolts...

Page 99: ...g away before you perform any cleaning servicing or maintenance work on the machine See page 77 DANGER During cleaning maintenance and repair work observe chapter Safety instructions for the user from...

Page 100: ...s Never aim the cleaning jet of the cleaning nozzle of the high pressure cleaner steam jet directly at lubrication points bearings rating plates warning signs and stickers Always maintain a minimum je...

Page 101: ...xtreme operating con ditions ARAL Aralub HL 2 Aralub HLP 2 FINA Marson L2 Marson EPL 2 ESSO Beacon 2 Beacon EP 2 SHELL Retinax A Tetinax AM Lubrication plan Designation Quantity Lubrication intervall...

Page 102: ...Cleaning maintenance and repairs 102 Cenius03 2TX BAG0112 13 07 21 Fig 60...

Page 103: ...omponent Servicing work See page Workshop work Socs Inspect the bolts 108 On a daily basis Component Maintenance work see page Specialist workshop Whole implement Visual inspection before opera tion B...

Page 104: ...ge Roller Check the roller 108 Coupling device Check the fastening bolts for wear and tight fit 118 Every 6 months 500 operating hours Component Servicing work See page Workshop work Axle running gear...

Page 105: ...rs Cenius03 2TX BAG0112 13 07 21 105 As required Component Servicing work see page Workshop work Coulter Replace 108 Tines Replace 106 Disc XL041 XL043 Inspect for wear 108 X Disc segments Replace 107...

Page 106: ...lement must not be set down on the coulters CAUTION Risk of injury from sharp edges Take special care when changing coulters Prevent the screws from turning in the square Always use protective goggles...

Page 107: ...tion for tight fit Fig 63 12 4 3 Changing the C Mix Clip coulter Change the coulters using assembly iron 78708809 and a hammer Fig 64 Initial installation Fig 65 12 5 Installing and removing the disc...

Page 108: ...are replaced with the implement folded out Unscrew screws for replacing discs and re tighten afterwards Fig 67 12 7 Tine connection Inspect the bolts of the tine connection for tight ness Fig 68 12 8...

Page 109: ...Cleaning maintenance and repairs Cenius03 2TX BAG0112 13 07 21 109 12 9 Disc carrier connection Inspect the bolts of the tine connection for tight ness Fig 70...

Page 110: ...on the service braking system should only be carried out by trained specialist personnel Special care is required for welding torch cutting and drill ing work in the vicinity of brake lines Always ca...

Page 111: ...on the inside of the brake drum 2 Remove any dirt and plant debris which may have entered the drum 3 Refit the cover plates Fig 72 CAUTION Dirt entering the drums may be deposited on the brake pads F...

Page 112: ...Tighten the wheel nut while turning the wheel at the same time until the wheel hub is lightly braked as it turns 4 Turn axle nut back to the next available split pin hole To the next matching hole ma...

Page 113: ...age adjuster Set the free travel a to 10 12 of the connected brake lever length B e g lever length 150 mm free travel 1 5 18 mm Fig 76 Checking the function of the automatic slack adjuster 1 Secure th...

Page 114: ...in a sideways direction by the ring until no more water escapes from the compressed air tank 4 If the escaping water is dirty let off air un screw the drainage valve from the com pressed air tank and...

Page 115: ...he bolts 1 2 Unscrew the bolts 2 by a few turns 3 Lift the plate 3 over the rubber seal 4 and turn to the side The unit is under spring tension 4 Remove the rubber seal Fig 79 5 Clean and grease the s...

Page 116: ...15 bar after 10 minutes 6 Seal any leaking areas or replace leaking valves 2 Checking the pressure in the air reservoir 1 Connect a pressure gauge to the test connection on the air res ervoir Set val...

Page 117: ...soon as oil es capes Collect the escaping oil 4 Perform a brake check Fig 82 12 10 2 Parking brake On new machines the brake cables of the parking brake may stretch Readjust the parking brake if thre...

Page 118: ...imension Fixing bolts Number Tightening torque Lower link trav erse Cat 3 34 5 mm Cat 4 48 0 mm Cat 5 56 0 mm M20 8 8 8 410 Nm Ball coupling K80 LI009 82 mm M16 10 9 8 300 Nm K80 LI040 82 mm M20 10 9...

Page 119: ...us ing suitable assembly tools Tyre fitting requires sufficient skills and proper assembly tools Use the jack only at the jacking points indicated 12 12 1 Tyre pressures The required tyre pressure is...

Page 120: ...o the wheel rims when the vehicle is in operation When fitting new tyres always use new valves for tubeless tyres or new inner tubes Always fit the valves with valve caps which have a gasket insert 12...

Page 121: ...icle and the trailer Ensure that the hydraulic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and impurities Have the hydraulic hose line chec...

Page 122: ...ith the following inspection criteria Replace hydraulic hose lines on determining any of the follow ing during the inspection Damage to the outer layer up to the ply e g scouring points cuts cracks Br...

Page 123: ...ecessary secure hydraulic hose lines using protective co vers Cover sharp edged components The approved bending radii may not be exceeded When connecting a hydraulic hose line to moving parts the hose...

Page 124: ...x1 5 225 315 380 M 18 27 290 405 485 M 18x1 5 325 460 550 M 20 30 410 580 690 M 20x1 5 460 640 770 M 22 32 550 780 930 M 22x1 5 610 860 1050 M 24 36 710 1000 1200 M 24x2 780 1100 1300 M 27 41 1050 150...

Page 125: ...t 78 Prepare for using the implement Converting from transport to working posi tion 96 Adjusting the working depth of the coulters 82 Setting the working depth of the levelling unit 84 Traction assist...

Page 126: ......

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Amazone Cenius 4003-2TX, Operating Manual

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