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Operator's Manual

AMASPRAY

On-board computer

for the use in conjunction with

Field Sprayers

MG2160
BAG0017.7 10.17
Printed in Germany

Before starting operation

carefully read and adhere to

this operator's manual.

Keep for other users!

Summary of Contents for AMASPRAY+

Page 1: ...az AMASPRAY On board computer for the use in conjunction with Field Sprayers MG2160 BAG0017 7 10 17 Printed in Germany Before starting operation carefully read and adhere to this operator s manual Keep for other users en ...

Page 2: ...person con cerned would not only harm himself but also make the mistake of blaming the machine for the reason of a possible failure instead of himself In order to ensure a good success one should go into the mind of a thing or make himself familiar with every part of the machine and to get acquainted with its handling Only this way you would be satisfied both with the machine as also with yourself...

Page 3: ...il Hasbergen 49 0 5405 50 1 0 amazone amazone de Spare parts ordering Spare parts lists are freely accessible in the spare parts portal at www amazone de Please send orders to your AMAZONE dealer Formal remarks to this operator s manual Document Number MG2160 Date of edition 02 13 Copyright AMAZONEN WERKE H DREYER GmbH Co KG 2017 All rights reserved Reprint even in extracts requires the approval o...

Page 4: ... s manual and the safety advice After having thoroughly read the opera tor s manual you can make fullest use of the advantages of your re cently purchased machine Please ensure that this operator s manual is made available to any operator before he or she starts to operate the machine Should you have any questions or problems please consult this op erating manual or contact your local service part...

Page 5: ...per 100m 18 5 3 Input of working width pre set by the factory 19 5 4 Input of nozzles per boom part width section pre set by the factory 20 5 5 Input of valve chest type pressure regulation constant pre set by the factory 21 5 6 Determination of impulses per litre of the flow meter pre set by the factory 22 5 7 Input of spraying data pre set by the factory 24 5 7 1 Entering tank capacity manually ...

Page 6: ...anual are to be un derstood in direction of travel 1 3 Illustrations used Operational action and react The steps of operation to be carried out by the operational staff are described in a numbered list Adhere to the sequence of the steps The reactions on the individual operational step are marked with an arrow Example 1 Operational action step 1 Reaction of the machine on operational action step 1...

Page 7: ...ng meaning DANGER Immediately imminent danger for life and health of persons se vere injuries or death Not adhering to this advice will cause severe damage to health up to life threatening injuries WARNING Possibly danger for life and health of persons Not adhering to these hints may cause severe adverse health effects up to life threatening injuries CAUTION Possibly dangerous situation slight inj...

Page 8: ...us pole with supplied cover At accidental earth contact there is danger of explosion Danger of explosion Avoid sparks and open fire near the bat tery The function of the implements electronic components and parts may be affected by the electro magnetic transmittance of other devices Such affects may endanger third parties when the fol lowing safety advice has not been adhered to When retrofitting ...

Page 9: ... chapter whilst with the machine In this way you will get optimally acquainted with the machine 3 1 Overview Fig 1 Keys and switches are provided for the operation of AMASPRAY Some keys and switches are provided with a light to indicate the switch function or to confirm those keys are operational AMASPRAY features a 6 digit display Optional equipment Border nozzle control One side folding right an...

Page 10: ...l device for AMAZONE field sprayers with equal pressure valve chest The declined use also includes The designated use also includes observing all hints in this operator s manual adhering the service and maintenance work the exclusive use of AMAZONE original spare parts Other use than that stipulated is prohibited and is no longer consid ered as designed use For damage resulting from not designed u...

Page 11: ... The actual application rate forward speed worked area sprayed quantity as well as total spray rate operating time and the travelled distance are permanently determined 4 2 Display Fig 2 AMASPRAY features a numerical display During the operational procedure the current spray pressure Fig 2 1 bar and the applica tion rate Fig 2 2 l ha can be read At the press of a key the display shows the working ...

Page 12: ...sections are available the right hand switches are not extended for exam ple field sprayer with 7 boom part width sections 9 boom part width section switch es 2 boom part width section switches right hand not extended ο Switch 1 boom part width section outermost left hand side off on ο Switch 5 9 boom part width section outermost right hand side off on 4 4 Description of the Indications Indication...

Page 13: ...y nozzles switching When the end nozzle switching is switched on green indicator light the outer nozzle is switched off and the electric boundary nozzles switching is switched on ο One side folding When the boom is folded down the one side folding can be switched on Control lamp illuminates Boom side is blocked Control lamp does not illuminate Boom side can be folded ο Key not covered Key hydrauli...

Page 14: ...sing the application rate Reduction of input values on the display Reduction of application rate Confirmation of input Spray rate returned to 100 Displays the worked area for the current job 00 00 ha If boom part width sections are switched off this is automatically taken into considera tion Second key press Displays the worked area for all jobs 00 00 ha Displays the sprayed amount for the current...

Page 15: ...ve 2 Alarm limit for residual amount in the tank 3 Alarm limit minimum spray pressure 4 Alarm limit maximum spray pressure 5 Calibrating the fill level indicator 6 Display digital value for fill level for service staff only 7 Calibration factor for A D transducer for service staff only 8 Driving simulator 9 Transfer rate of serial interface 10 Pilot factor for the part width section control 11 Num...

Page 16: ...r the sprayer Input or determination of impulses per 100 m Input of working width Input of boom part width sections and number of nozzles per boom part width section 1 Input of valve chest type 2 Input of spray regulation constant Input or determination of impulses per litre at the flow meter ...

Page 17: ...operation ensure that the operator has read and understood the operator s manual Please also refer to the operator s manual for the field sprayer 5 1 AMASPRAY connection Connect the machine that is either mounted to the tractor or trailed via the machine plug Fig 3 1 Connecting the forward speed signal cable from the tractor signal socket or from the Sensor X Fig 3 2 to AMASPRAY only UF01 Fig 3 ...

Page 18: ...a matter of principle determine the accurate calibration value Impulses per 100m via a calibration run before the first operation when using another tractor or after changing the tractor tyre size in case of deviations between the determined and the ac tual forward speed travelled distance in case of deviations between the determined and the ac tually worked area when different soil conditions pre...

Page 19: ... Simultaneously actuate the keys and 4 Drive down the measure distance of exactly 100m and stop 5 Confirm the determined value with key Input of impulses per 100m 1 Actuate key the actual value is indicated 2 Enter the value with the keys or 3 Confirm with key 5 3 Input of working width pre set by the factory 1 Actuate key the actual value is indicated 2 Enter the value with the keys or 3 Confirm ...

Page 20: ...h the keys or 3 Confirm with key the actual value for the second boom part width section is shown 4 Enter the number of nozzles for all boom part width sections following to points 1 to 3 5 When the number of nozzles for the last boom part width section n for example 7 has been entered the boom part width sec tion n 1 for example 8 appears in the display Here enter zero 6 Confirm with key Fig 5 Nu...

Page 21: ... value with the keys or ο 0 Equal pressure valve chest without return flow measuring ο 1 Valve chest without equal pressure function ο 2 Equal pressure valve chest with re turn flow measuring 3 Confirm input with key 4 Actuate key Display Pressure regulation constant 5 Enter the value with the keys or ο Standard value for pressure regulating constant 2 5 6 Confirm input with key Fig 6 Fig 7 ...

Page 22: ...of the flow meter return flow meter If the calibration figure is exactly known you can manually enter the calibration value Impulses per litre for the flow meter return flow meter into the AMASPRAY For the accurate conversion of the spray rate in l ha it is necessary to determine the calibration value Impulses per litre of the flow meter at least one a year As a matter of principle determine the c...

Page 23: ...the machine afterwards 2 Simultaneously actuate the keys and 3 Switch on with the field sprayer stationary and spray out several hundred of litres the computer then counts the impulses at the flow meter 4 Determine the sprayed amount re weigh the machine 5 Enter the value for the sprayed amount with the keys or 6 Confirm input with key AMASPRAY has determined and stored the value Impulses Litres T...

Page 24: ...l only for customer service 7 Calibration factor for A D converter only for customer ser vice 8 Driving simulator in event of defective wheel sensor 9 Transfer rate of serial interface 10 Pilot factor for the part width section control 11 Number of part width section switches Fig 8 Parameter 1 Actuate key repeatedly until the desired parameter 1 to 9 is displayed Display to 2 With key or enter des...

Page 25: ...ank Parameter 3 display Enter alarm limit for minimum spraying pressure Parameter 4 display Enter alarm limit for maximum spraying pressure Menu items only for maintenance service staff Parameter 8 display Switch driving simulator on or off Enter simulated forward speed Entry 0 0 driving simulator switched off When using the driving simulator withdraw the connection for the wheel sensor or the sig...

Page 26: ...pting the quantities when operating the boom part width sections Default value 1 Reasonable setting range 0 5 to 1 5 Parameter 11 Display Enter the number of installed part width section switches on the AMASPRAY Enter 5 for 5 part width section switches or 9 for 9 part width section switches ...

Page 27: ... is possible for example in event of using a front tank if the level sensor is defective Selection Level sensor deactivated For example in event of using an additional front tank add tank content manually see on page 27 1 Switch off the level sensor Basic setting Parameter 1 see page 25 2 Press keys and simultaneously 3 Enter tank capacity with keys or 4 With key confirm determined value ...

Page 28: ...ating jobs Max 10 jobs 0 9 can be created Actuate key The last worked order will appear on the display An order consists of the order number Fig 9 1 and the corresponding required spray rate litres Fig 9 2 Fig 9 3 Display order Fig 9 1 Actuate key to select an order 0 to 9 2 Check enter the required application rate via the keys or 3 Confirm with key 4 Press key to leave the menu During spraying o...

Page 29: ...shown Fig 10 Example of display for entered spread rate 1040 l ha Fig 10 6 1 2 Deletion of job data The data stored for one job can be deleted individually 1 Actuate key The last job worked will appear on the display 2 Actuate key possibly several times and select the de sired job 3 Actuate the key and thus confirm the job 4 Deletion of data Simultaneously actuate the keys and The value for the ar...

Page 30: ...nterface For this purpose set the transfer rate of the serial interface to 19200 or 57600 Baud Parameter 9 For this purpose the Y cable is necessary Fig 12 1 Connection for PDA computer 2 Connection of signal socket or sensor for impulses per minute for UF01 3 Connection to AMASPRAY The external job is started and ended via the connected computer Emergency termination on AMASPRAY Actuate keys and ...

Page 31: ...h if applicable 8 Pendulum compensation has to unlock light goes out 9 Setting the spraying height via tractor con trol valve hose mark yellow 10 Adjusting the boom tilting via the tractor control valve hose mark natural Beforehand If necessary actuate the select switch 11 Switch on the boom start driving with the tractor and spray the area During the spraying operation the opera tional display is...

Page 32: ...sprayer boom horizontally hose mark natural and fold in hose mark green via control valve on the tractor The pendulum compensation has to lock for the folding proce dure light lights up 14 Via control valve on the tractor hose mark yellow lower the sprayer boom until the transport securing device locks ...

Page 33: ...ply is interrupted Check the power supply Boom part width section valve defective Exchange the voom part width section valve No correct switching electric boundary nozzles switching Motor valves dirty defect Exchange motor valves one side folding changing over from folding to tilt adjustment Hydraulic valves are dirty defec tive Exchange hydraulic valves 7 1 Alarm messages Alarm messages Cause Rem...

Page 34: ...with key 6 Press key to leave the menu Menu items only for service staff 8 2 Calibrating the fill level indicator In case the theoretical fill level does not correspond to the actual fill level AMASPRAY can calculate the fill level curve with the help of 20 check points 1 Select the tank curve 0 see page 24 2 Simultaneously actuate the keys and Indication check point 1 Ensure that the tank is comp...

Page 35: ...re 1201 1501 1801 2200 3000 4500 3200 4200 5200 01 0 0 0 0 0 0 0 0 0 02 25 50 50 50 50 50 25 25 25 03 50 100 100 75 100 75 50 50 50 04 75 150 150 100 150 100 75 75 75 05 100 200 200 125 200 125 100 100 100 06 125 250 250 150 250 150 125 125 125 07 150 300 300 400 600 175 150 150 150 08 200 350 350 650 950 200 500 500 500 09 300 400 400 900 1300 700 1150 1000 1000 10 400 450 450 1150 1650 1300 1800...

Page 36: ...20 Display of tank measuring points C1 to C20 Initially the tank measuring point is shown as tank contents in litres and after actuation of the key as voltage val ue volt Input of tank measuring points accordingly Table 2 after exchange or reset of AMASPRAY 5 If desired Via the keys or enter the value for the tank contents litres and confirm input via key 6 Confirm via key 7 If desired Via the key...

Page 37: ...Fig 14 Enter the measuring points for the fill level curve here Measuring point Fill level Voltage Measuring point Fill level Voltage C 1 C 11 C 2 C 12 C 3 C 13 C 4 C 14 C 5 C 15 C 6 C 16 C 7 C 17 C 8 C 18 C 9 C 19 C 10 C 20 Table 2 8 4 Determination of impulses per litre of the flow meter The impulse number of the flow meter has to be checked several times over the year especially prior to every ...

Page 38: ...to the tube of the console Fix the bushing Fig 15 3 of the battery cable on the console Pivot the computer until the best angle of view is achieved 9 2 Battery connecting cable The required power supply of 12 V should be provided directly from the battery or from the 12V starter motor 1 Route the battery connecting cable from the tractor cab to the tractor battery and secure Ensure that the batter...

Page 39: ... Shrink the casing over the butt joint Fig 17 2 by using a heat source lighter or hair dryer until the adhesive escapes 10 Connect battery cable to tractor battery ο Brown cable with of tractor battery ο Blue cable with of tractor battery Fig 17 Before connecting AMASPRAY with a tractor that is equipped with several batteries please refer to either the tractor s manual to ascer tain the battery to...

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