Amazing Machinery NHP Series Operator'S Manual Download Page 8

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AMAZING MACHINERY

   

2288 Gunbarrel road, Suite 111-151   

  ChattanooGa, tenneSSee 37421   

   Phone: 1-800-504-7435  Fax: 1-800-504-7436

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HEAT EXCHANGER COILS

 

Hard water conditions may eventually cause clogging in the heat exchanger. If 

    so it may be necessary to descale coil, since scale deposits will compromise 

    the heating efficiency and produce an unsafe condition. 

 

Scale buildup from certain detergents may eventually clog up the heat 

    exchanger coil causing an unsafe condition.  Use only AMAZING MACHINERY™

    recommended detergents for better cleaning efficiency. 

COIL DESCALING:

 

Mix in a 5 gallon pail, one pound of deliming powder for every gallon of water used.

 

Attach one end of a 4-6 foot length of rubber hose to the water intake connector 

    and insert the other end into the thoroughly mixed deliming solution.  

 

Remove the trigger gun from the high pressure hose and place the hose end into 

    the mixed deliming solution.

 

Turn pump motor switch “ON”, allowing even water flow from the pickup hose in 

    the deliming solution through the pump, plumbing, coil and hose, returning back to

    the solution container.  DO NOT TURN THE BURNER ON.

 

Continue to circulate solution for as long as it takes to clear the build-up 

    (may require multiple treatments).

 

Re-install the trigger gun.  Flush the system with clean water.

FAILURE  TO  MAINTAIN  HEAT  EXCHANGER  COIL  MAY 
RESULT  IN  A  STEAM  EXPLOSION  WHICH  MAY  CAUSE 
SERIOUS INJURY OR DEATH.

WARNING

 MaintenanCe   inStruCtionS  

ENGINE MAINTENANCE

 

Every time (before start):   Check oil level.

 

First 8 hours:          

Change oil.

 

Every 25 hours:       

Change oil if operating under heavy load or high ambient temperature. 

                                  

Service air cleaner pre-cleaner.

  

 

Every 50 hours:       

Change oil. Clean and inspect spark arrester if equipped.

 

Every 100 hours:     

Service air cleaner cartridge, replace oil filter (if equipped), 

                                  

Clean oil cooler (if equipped), Clean cooling system.

PUMP MAINTENANCE

 

Fill crankcase to dot on oil gauge window per specifications with 

30W Nondetergent Oil.

 

Change oil after 

40 Hour break-in Period.

 

Change oil every 

Three Months or at 500 Hour Intervals 

thereafter.

Summary of Contents for NHP Series

Page 1: ...7436 R E A D T H I S M A N U A L Thismanualcontainsimportantinformationfortheuseandsafeoperationofyour AMAZING MACHINERY machine FAILURE TO READ THIS MANUAL AND FOLLOW ITS INSTRUCTIONS PRIOR TO OPERAT...

Page 2: ...ACHINERY All rights reserved Printed in USA First Printing September 2004 TABLE OF CONTENTS SECTION 1 OPERATOR S MANUAL Unpacking 3 Safety Instructions and Warnings 3 Installation Instructions 5 Opera...

Page 3: ...tible materials on or near this machine Do not operate this machine while under the influence of alcohol drugs or while fatigued INSPECTION Carefully unpack your new AMAZING MACHINERY pressure washer...

Page 4: ...n Keep all other personnel clear while operating this machine Do not service this machine without disconnecting power supply and shutting off gas source This machine is equipped with a manual shutoff...

Page 5: ...0W40 if needed Check the pump oil level and fill with SAE 30w non detergent oil if needed Connect water hose to the water inlet connection located on the machine Turn on water and check float tank for...

Page 6: ...e only kerosene diesel 1 or 2 or 1 home heating oil c Fuel Gasoline Use a good grade of gasoline Quick connect the 50ft discharge hose and gun assembly to outlet of heater coil and remove pressure noz...

Page 7: ...ORAGE Protect machine from freezing temperatures by storing in heated area WINTERIZING Direct Drive Machines To protect the machine from freezing temperatures while storing or transporting connect sho...

Page 8: ...n pump motor switch ON allowing even water flow from the pickup hose in the deliming solution through the pump plumbing coil and hose returning back to the solution container DO NOT TURN THE BURNER ON...

Page 9: ...ring contacts and electrodes should be done periodically See figure 2 Figure 2 USE INSULATED SCREWDRIVER WHEN CHECKING TRANSFORMER Proper electrode setting should be done with a defect free insulated...

Page 10: ...e figure 4 OIL BURNER AIR BAND ADJUSTMENT AMAZING MACHINERY sets oil burners at sea level Air bands may need adjustment at higher elevations to offer enhanced performance of the burner and extended li...

Page 11: ...nbarrel Road Suite 111 151 Chattanooga TENNESSEE 37421 Phone 1 800 504 7435 Fax 1 800 504 7436 Page 11 Figure 6 Exploded view on page 16 19 18 4 3 1 22 21 20 10 9 8 7 6 5 11 16 17 13 12 14 15 NHP Seri...

Page 12: ...d 185437 0084 01 1 19b 206 00001 01 Engine 9hp Honda GX270QAR2 1 19c 206 00003 01 Engine 11hp B S Vanguard 235437 0084 01 1 19d 206 00002 01 Engine 11hp Honda GX34OK1QNR2 1 19e 206 00005 01 Engine 13h...

Page 13: ...002 01 Nozzle 4 0 x 0 x 1 4 NHP1100 and NHP1600 1 1e 270 00002 02 Nozzle 4 0 x 0 x 1 4 NHP1100 and NHP1600 1 1f 270 00002 03 Nozzle 4 0 x 0 x 1 4 NHP1100 and NHP1600 1 1g 270 00002 04 Nozzle 4 0 x 0 x...

Page 14: ...e 1 2 256 00001 02 Main Burner Gasket 1 3 254 00001 04 Motor 12v DC Fasco 1 3a Motor Flange 1 4 253 00002 01 Fan Wheel 3 44 X 4 25 1 5 252 00001 04 Ignitor 1 6 253 00001 01 Coupling 1 7 251 00001 01 F...

Page 15: ...ss Head EZ4035G and EZ4040G 1 Pump Repair Kits Part Description Qty 221 00021 01 Check Valve Assembly Kit 123 All EZ Series Pumps 1 221 00020 01 Oil Seal Kit 17 All EZ Series Pumps 1 221 00022 01 Oil...

Page 16: ...7435 Fax 1 800 504 7436 Page 16 Ref Part Description Qty 1 180 00150 01 Control Box Panel 1 2 305 00006 01 Label Control Box Small 1 3 450 00001 01 Burner Switch On Off 1 4 573 00001 01 Thermostat As...

Page 17: ...CLAMP BAND SUTTNER ST 280 UNLOADER HOSE END SWIVEL 8 JIC FEMALE X 3 8 BARB RELIEF VALVE 3 8 NPTM X 3 8 MALE QUICK CONNECT COUPLER JE ADAMS 7418 3000 PSI 3 8 I D X 24 HIGH PRESSURE HOSE 3 8 NPT X 1 4 N...

Page 18: ...RE HOSE END SWIVEL 4 JIC FEMALE X 1 4 BARB A 3 8 NPTM X 8 FLARE 3 8 NPTM SWIVEL X 3 8 HOSE HOSE END HIGH PRESSURE CLAMP BAND 5 PL 1 4 5 8 TEE BRASS ELBOW PLATED STEEL 3 8 NPTM X 3 8 NPTM ELBOW BRASS 3...

Page 19: ...LATED STEEL 3 8 NPT STREET 1 2 NPTM X 3 8 NPTF BUSHING BRASS GARDEN HOSE CONNECTOR 3 4 SWIVEL X 3 8 NPTM 3 8 NPT BRANCH TEE BRASS A 1 2 NPT PLUG 3 8 NPT PLUG ELBOW PLATED STEEL 3 8 NPTM X 3 8 NPTM 8 F...

Page 20: ...AT 8 FLARE X 1 2 NPTM CONNECTOR BRASS 3 8 I D X 13 LOW PRESSURE HOSE THROUGH THROUGH THROUGH THROUGH 3 8 NPTM X 3 8 MALE QUICK CONNECT COUPLER JE ADAMS 7468 3500 PSI RELIEF VALVE 3 8 NPTM X 8 FLARE HO...

Page 21: ...L Orange WHT BLOWER IGNITOR XFMR RED BLK BLK MODULE BURNER BLK PRESSURE SW FLOW SW or SCHEMATIC TYPICAL 12 VOLT Schematic Electrical BRN Big RED Small RED yellow Small BLK yellow yellow BURNER SW RED...

Page 22: ...Operator s Manual AMAZING MACHINERY 2288 Gunbarrel Road Suite 111 151 Chattanooga TENNESSEE 37421 Phone 1 800 504 7435 Fax 1 800 504 7436 Page 22 Ladder Diagram NHP 12 Volt...

Page 23: ...set too low Reset thermostat Clogged fuel filter Replace fuel filter Defective pressure switch Replace pressure switch Clogged burner nozzle Replace burner nozzle Fuel pump malfunction Replace fuel p...

Page 24: ...uild pump Incoming water too hot Reduce temperature ambient Water In Oil High humidity environment Change oil frequently Oil seal worn Check and replace oil seal Plunger packing worn Check and replace...

Page 25: ...u Service Centers See owners Manual for details Yanmar Diesel Engines TWO years from date of purchase Yanmar will repair or replace any manufacturer defect at their expense To be handled by Yanmar Ser...

Page 26: ...r repair or replacement by Equipment Manufacturer for a period of one 1 year from date of purchase LIMITATION OF LIABILITY Amazing Machinery and Equipment Manufacturer liability for special incidental...

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