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Amana Speed Queen AWM190W2, Service Manual

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Amana Speed Queen AWM190W2 Service Manual Download Page 73

Summary of Contents for Speed Queen AWM190W2

Page 1: ...res done by an unqualified person tl ono Appliances Models and manufactuing numbers in this manual AWM190W2 AWM270W2 AWM290L2 AWM290W2 AWM371W2 AWM372W2 AWM373W2 AWM392L2 AWM392W2 AWM393L2 AWM393W2 AWM472W2 AWM473W2 AWM573W2 AWM593L2 AWM593W2 PAWM190W2 PAWM270W2 PAWM290L2 PAWM290W2 PAWM371W2 PAWM372W2 PAWM373W2 PAWM392L2 PAWM392W2 PAWM393L2 PAWM393W2 PAWM472W2 PAWM473W2 PAWM573W2 PAWM593L2 PAWM593...

Page 2: ...e WARNINGS and IMPORTANT INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur Common sense cautio11 and care must be exercised when installing maintaining or operating the washer Always contact your dealer distributor service agent or the manufacturer about any problems or conditions you do not understand e In order to locate an authori...

Page 3: ...AWM270W2 AWM290L2 AWM290W2 AWM371W2 AWM372W2 AWM373W2 AWM392L2 AWM392W2 AWM393L2 AWM393W2 AWM472W2 AWM473W2 AWM573W2 AWM593L2 AWM593W2 AS3100002 37400A3 Aev 3 Manufacturing One Speed Number Motor PAWM190W2 x PAWM270W2 x PAWM290L2 x PAWM290W2 x PAWM371W2 x PAWM372W2 x PAWM373W2 x PAWM392L2 x PAWM392W2 x PAWM393L2 x PAWM393W2 x PAWM472W2 PAWM473W2 PAWM573W2 PAWM593L2 PAWM593W2 2 Porcelain Stainless ...

Page 4: ...24 Drive Pulley and Helix 41 25 Brake Assembly 44 26 Lower Bearing Housing 46 27 Transmission Assembly 47 28 Balance Ring 54 9 Upper Bearing Assembly 54 30 Snubber Pad and Isolator Assembly 55 3 SECTION Ill Adjustment 31 Leveling Legs 57 32 Pressure Switch 58 33 Belt Agitate and 3pin 58 34 Out of Balance Switch 59 SECTION IV Service Helps 35 No Hot Water 61 36 No Cold Water 61 37 No Warm Water 62 ...

Page 5: ...RS3100002 37400R3 Rev 3 NOTES 4 ...

Page 6: ...Y CHECK Figure 1 NEUTRAL SIDE ROUND GROUNDING PRONG GROUND L1 EUTRAL W011GE3A Figure 1 NOTE Have a qualified electrician check polarity of wall receptacle If a voltage reading is measured other than that illustrated the qualified electrician should correct the problem 2 POWER CORD TO CABINET TOP CABINET TOP TO CONTROL HOOD MOUNTING BRACKET PRESSURE SWITCH MOUNTING BRACKET AND GROUND TAB ON GRAPHIC...

Page 7: ...guards panels rtll tRl ld c e Jlllhenever ground w re eel during servlci1l91 lhl 1 wlrell st A ci teel to an 1 tt washer I prc perly g decl z t Woo 1v W 3 CONTROL HOOD WIRE HARNESS TO TOP LEFT REAR CORNER GUSSET OF CABINET Figure 3 EARTH Ground WIRES 4 WIRE HARNESS TO MOTOR Figure 4 RS3100002 37400R3 Rev 3 Figure 3 Figure 4 6 CORNER GUSSET EARTH Ground SCREW W340SE1A ...

Page 8: ...ures SCREW CONTROL HOOD SCREW I I TIMER KNOB TIMER KNOB SKIRT ASSEMBLY GRAPHIC PANEL Figure 5 I I 1 PRESSURE SWITCH END CAP Right GRAPHIC PANEL CONTROL HOOD AND CONTROLS Model AWM190W2 7 I I TIMER W140E3A RS3100002 7400R3 Rev 3 ...

Page 9: ...PERATURE SWITCH StarHng Serial No 9511021617 PRESSURE SWITCH __ SCREW 1 I_ TEMPERATURE SWITCH 1 Through Serial No 9511021616 I GRAPHIC PANEL TIMER KNOB SKIRT Figure 6 SCREW END CAP Right TIMER W344SE3A GRAPHIC PANEL CONTROL HOOD AND CONTROLS Models AWM270W2 AWM290L2 AWM290W2 AWM371W2 AWM372W2 AWM373W2 AWM392L2 AWM392W2 AWM393L2 and AWM393W2 RS3100002 37400R3 8 Rev 3 ...

Page 10: ...terclockwise to remove switch CONTROL HOOD ASSEMBLY I GRAPHIC PANEL TIMER KNOB SKIRT Figure 7 SCREW TEMPERATURE SWITCH Starting Serial No 9511021617 PRESSURE SWITCH END CAP Right TIMER W345SE3A GRAPHIC PANEL CONTROL HOOD AND CONTROLS Models AWM472W2 AWM473W2 AWM573W2 AWM593L2 anc AWM593W2 9 RS31C0002 37400R3 Rev 3 ...

Page 11: ...iagram when rewiring component parts TO REMOVE CONTROL HOOD END CAPS Remove end caps by carefully prying caps out of slots in ends of hood Figure 8 6 TIMER Refer to Figures 5 through 7 a Unscrew timer knob from timer shaft right hand thread then remove timer knob skirt b Remove six screws 3 on top and 3 at lower front holding hood assembly to control hood rear panel and cabinet top Figure 27 c Piv...

Page 12: ...n timer shaft VERTICAL AND HORIZONTAL TABS CONTROL HOOD MOUNTING PLATE 7 TEMPERATURE SWITCH a Remove six screws 3 on top and 3 at lower front holding hood assembly to control hood rear panel and cabinet top Figure 27 b Pivot hood assembly forward on cabinet top c Disconnect wires from switch terminals NOTE Refer to appropriate wiring diagram when rewiring switch d Refer to Figures 6 and 7 for swit...

Page 13: ...ont holding hood assembly to control hood rear panel and cabinet top Figure 27 d Pivot hood assembly forward on cabinet top e Disconnect wires from component parts and carefully remove components from control hood assembly NOTE Refer to appropriate wiring diagram when rewiring component parts f Bend tabs on graphic panel located inside of control hood straight out toward rear of hood g Carefully r...

Page 14: ...254P4P under bottom edge of agitator Figure 12 IMPORTANT Hooks should be positioned 180 degrees of each other and must be placed under agitator vane for greater stability If hooks are placed between vane area agitator damage may occur c Using a rocking motion back and forth carefully lift agitator off drive bell NO 254P4P AGITATOR HOOKS AGITATOR Figure 12 RS3100002 37400R3 Rev 3 ...

Page 15: ... jaws line up with wide slots on drive bell Figure 14 e Thread bolt down through hole in top of drive bell until it bottoms out f Place lip of each jaw under bottom edge of drive bell making sure indent on jaws line up with wide slots on drive bell Tighten wing nuts on tool to hold jaws firmly against drive bell Figure 14 g Using an adjustable wrench turn large nut on tool COUNTERCLOCKWISE to pull...

Page 16: ...ome in contact with outside surface of seal n Apply remainder of supplied grease No 36765P to exposed surface of washer between transmission output shaft and seal Figure 19 o Place new drive belt seal onto hub and carefully push into position using large end of No 293P4 Seal Toot Figure 18 IMPORTANT Using a small pocket mirror check entire circumference of bottom seal flange to make sure seat is p...

Page 17: ...ion shaft and remove tool e Place new O ring onto new shoulder screw Thread shoulder screw down through hole in top of drive bell and into transmission shaft NOTE Tighten new Shoulder Screw to approximately 60 to 80 inch pounds 6 86 to 9 15 N m RS3100002 37400R3 Rev 3 16 f Place new plug over hole in drive bell and firmly press into place using palm of your hand NOTE It may be necessary to insert ...

Page 18: ...4 MOTOR AND MOUNTING BRACKET a Remove two screws from bottom edge of front panel Figure 20 b Pull bottom of panel away from washer until hold down clips located on top flange of panel disengage from slot3 in cabinet top IMPORTANT There will always be some water that will remain in outer tub therefore before removing hoses from pump hoses must be pinched off or drained to prevent water spillage c L...

Page 19: ...to end and sides of motor shaft This lubricant helps keep moisture out of the hub area and retards corrosion c Align pump impeller hub with motor shaft Make sure belt encircles rear pump leg carefully push pump onto motor shaft so three pump legs bottom out in the embosses on motor housing before screws are tightened Figure 23 d Tighten three screws to 35 inch pounds 4 0 N m maximum DO NOT overtig...

Page 20: ...de of motor and run belt off right side of large drive pulley Figure 21 f Disconnect wire harness from motor switch by pressing down on locking tab on top of connection block and at the same time pull connection block away from motor switch Figure 22 g Remove four screws holding motor assembly to washer base Figure 22 then lift complete assembly out of water h Remove nut washer and bolt holding id...

Page 21: ...mp assembly Figure 22 d Unhook idler spring and helper spring if present from idler lever Figure 24 RS3100002 37400R3 Rev 3 20 IMPORTANT Use care when removing helper spring if present and idler spring If idler spring or helper spring if present are overstretched washer operation will be affected e Reach in and around right side of motor and run belt off right side of large drive pulley Figure 21 ...

Page 22: ...TOR ASSEMBLY PUMP MOUNTING SCREWS Figure 23 21 REAR PUMP LEG Must be located between belt when installing pump assembly MOTOR SHAFT Clean shalt and apply a thin film of lubricant No 03637P MOTOR EMBOSS W272SE3A RS3100002 37400R3 Rev 3 ...

Page 23: ...ate and Spin RS3100002 37400R3 Rev 3 SCREW MOTOR f ASSEMBLY ROLL PIN LOCKNUT IDLER SPRING CLIP 4 SCREW Figure 24 22 SCREW MOTOR MOUNTING BRACKET HELPER SPRING Used through Serial No 95060 1526 LOCKNUT SHOULDER WASHER Felt WASHER Nylatron RETAINER RING W241PE38 ...

Page 24: ...ressing down on tocking tab on top of connection block and at the same time pull connection block away from motor switch Figure 22 IMPORTANT To avoid an open circuit DO NOT pull on terminal block wires when removing block from motor switch as this coul damage wires or connection crimpings Before attaching wire harness connection block to motor switch make sure all male terminals on motor switch ar...

Page 25: ...move six screws 3 on top and 3 at lower front holding hood assembly to control hood rear panel and cabinet top Figure 27 c Disconnect hose from pressure switch and push hose down through hole in cabinet top d Disconnect wire harness at disconnect blocks e Reinstall control hood assembly f Tape loading door closed g Lift front of cabinet top slightly and pull forward to disengage from rear hold dow...

Page 26: ...MIXING VALVE WIRE HARNESS DISCONNECT BLOCKS 11 I Figure 27 CORNER HOOD ATIACHING SCREWS W169SE3A GUSSET OUT OF BALANCE GROUND PRESSURE WIRE HOSE Figure 28 25 LEVER W336SE3A RS3100002 37400R3 Rev 3 ...

Page 27: ...rough holes in switch holder e Use an open end wrench and remove screws holding switch to switch holder Figure 29 f Remove switch and screws from switch holder g Insert screws into holes in switch h Place a thin piece of metal or paper in front of switch to keep screws from falling through holes in switch holder i Place switch assembly into switch holder Figure 29 j Tighten screws using an open en...

Page 28: ...or additional support Figure26 IMPORTANT Before lowering cabinet top into position pivot outer tub forward far enough to prevent damaging bending the out of balance switch lever Figure 28 27 e Remove two screws holding mixing valve to mounting bracket at rear of washer cabinet Figure 31 NOTE When installing mixing valve tab on bottom flange must be placed in positioning hole in mounting bracket f ...

Page 29: ...e placed between vane area agitator damage may occur c Using a rocking motion back and forth carefully lift agitator off drive bell d Hinge cabinet top or remove paragraph 18 e Loosen hose clamp and remove filler hose from outer tub cover Figure 32 RS3100002 37400R3 Rev 3 28 NOTE When installing filler hose white line on hose must be aligned with line located on top side of outer tub cover Figure ...

Page 30: ...ub cover tilted at approximately a 45 degree angle insert the positioning pin into notch on outer tub flange Figure 34 NOTE The two bleach funnel outlet tabs must be angled downward toward inside wall of outer tub for proper dispensing of bleach k Lower cover and push down firmly on top of hold down tabs next to positioning pin until tabs snap over edge of outer tub flange I Cross over to opposite...

Page 31: ...WAY FROM TUB AND AT THE SAME TIME LIFT UP ON TUB COVER TO REMOVE COVER OFF TUB FLANGE RS3100002 37400R3 Rev 3 c c c c c 0 0 0 0 0 0 OUTER TUB COVER OUTER TUB Figure 34 30 DIMPLES 0 OUTER TUB TUB COVER CLIP AREA 8 POSITIONING TAB Viewed from underside of cover W316SE3A ...

Page 32: ...t up on clothes guard as you could damage it Grasp top flange of washtub and remove from outer tub NOTE As you are prying out pins lift up on clothes guard NOTE When installing washtub make sure lint filter is between underside of washtub and hub Some models are equipped Y h a ga ket On these models make sure all traces of old gasket are removed from bottom of washtub When installing washtub in th...

Page 33: ...over always use a new cover gasket NOTE Clean and remove any foreign material in gasket groove of outer tub cover and outer tub flange RS3100002 37400R3 Rev 3 32 3 Starting at the positioning pin located between the two bleach funnel outlet tabs lay gasket into gasket groove of tub cover Figure 33 4 Using your fingers press gasket down into gasket groove of tub cover Avoid pressing gasket pao ends...

Page 34: ...nsmission shaft e Place lip of each jaw under bottom edge of drive bell making sure indent on jaw lines up with wide slots on bell Then tighten two wing nuts to hold jaws firmly against drive bell Figure 14 f Use an adjustable wrench and turn large nut on tool COUNTERCLOCKWISE to pull drive bell from transmission shaft Figure 15 IMPORTANT If large nut is turned clockwise when pulling drive bell yo...

Page 35: ...it around outer surface of tub flange Figure 37 IMPORTANT DO NOT allow sealant to contact flinger if present Figure 37 because this could prevent flinger from keeping moisture out of upper bearing RS3100002 37400R3 Rev 3 34 INSTALLATION PREPARATION a Remove washtub paragraph 21 b Remove drive bell and seal following instructions supplied in No 36443P Drive Bell and Seal Kit c Remove large hex nut ...

Page 36: ...upplied with kit around outer edge of water seal and tub area located just below garter spring Figure 38 IMPORTANT DO NOT allow sealant to contact sealing surface of water seal because it will cause a water leak g Lubricate inner splines of new hub assembly supplied in kit with No 27604P Anti Seize Compound h Carefully place new hub assembly on splined transmission tube IMPORTANT Firmly push hub a...

Page 37: ...down onto lint filter or gasket and hub assembly IMPORTANT Before setting washtub into place make sure holes in hub assembly are aligned with holes in lint filter or gasket m Secure washtub to hub assembly using four cap screws and four gaskets from 27202P Screw and Gasket Kit RS3100002 37400R3 Rev 3 36 IMPORTANT Porcelain Washtub Models Use care when tightening cap screws to avoid chipping or dam...

Page 38: ...n tabs next to positioning pin until tabs snap over edge of outer tub flange f Cross over to opposite side of tub cover and push down firmly on top of hold down tabs until tabs snap over edge of outer tub flange Continue with this criss cross pattern until tub cover is fully seated Visually check each tab area again to ensure cover is seated g Check whether or not bleach drain tabs are in the down...

Page 39: ...nd outer tub flange RS3100002 374 00R3 Rev 3 38 3 Starting at positioning pin located between two bleach funnel outlet tabs lay gasket into gasket groove of tub cover Figure 33 4 Using your fingers press gasket down into gasket groove of tub cover Avoid pressing gasket past ends of hold down tabs IMPORTANT Care must be taken not to twist or bunch gasket in any one area to avoid leaks after assembl...

Page 40: ...olding idler lever reach in and around right side of motor and run belt off right side of pulley IMPORTANT When removing or reinstalling complete outer tub into washer with transmission balance ring and pivot dome attached damage could occur to idler lever if idler spring and helper spring if present are left hooked to motor mounting bracket 39 With idler spring and helper spring if present hooked...

Page 41: ...ng u Remove screws and lockwashers holding each support leg to outer tub Figure 40 Then lift transmission balance ring and pivot dome off tub NOTE To prevent porcelain damage leg plates must be installed on outside of outer tub flange when reinstalling support legs Do not overti1 hten screws as this could cause stripping or porcelain damage Torque screws between 90 to 30 inch pounds 10 30 to 14 87...

Page 42: ...are overstretched washer operation will be affected f While holding idler lever reach in and around right side of motor and run belt off right side of pulley IMPORTANT When removing or reinstalling complete outer tub into washer with transmission balance ring and pivot dome attached damage could occur to idler lever if idler spring and helper spring if present are left hooked to motor mounting bra...

Page 43: ...emove screws holding three support legs to pivot dome and remove dome Figure 40 m Remove screw washer and helix holding drive pulley to input shalt of transmission assembly Figure 41 n Lift drive pulley up and out from between tub support legs NOTE When reinstalling pulley place a small amount of No 03200P Lubricant on top side of the drive pulley that will be contacting large flat washers Lubrica...

Page 44: ... 03200P LUBRICANT HERE WASHER BRAKE Thin SPRING Through o Serial No WASHER 96 06 029040 Thick I I I I I I I I I I I I I I I I I I I I I I I I I I I DRIVEPULLEY i WASHER 1 APPLy NO 03200P CV 1 HELIX Ill I Ill CAP SCREW I I PIVOT DOME SNUBBER PAD AND ISOLATOR ASSEMBLY Figure 42 43 I l 11 I I I l WASHER BASE Wl83SE3A RS3100002 37400R3 Rev 3 ...

Page 45: ... in the way and can be damaged bent or idler pulley could be chipped A bent idler lever will cause misalignment of idler pulley with drive belt and a chipped idler pulley will damage belt g Using No 289P4 Spring Hook Tool unhook seven centering springs from lower edge of outer tub Figure 39 RS3100002 37400R3 Rev 3 44 IMPORTANT When installing centering springs make sure spring hook is fully seated...

Page 46: ... be thrown into pivot dome area during normal washer operation Any lubricant on pivot dome or snubber pad and isolator assembly will cause premature tripping of the out of balance switch This condition will persist until lubricant is removed NOTE Refer to Figure 42 for assembly sequence IMPORTANT When installing brake spring if used make sure it is inserted into groove in large splines of lower tr...

Page 47: ... idler spring and helper spring if present and move idler lever out of the way This will prevent the possibility of idler lever or pulley damage RS3100002 37400R3 Rev 3 46 g Using No 289P4 Spring Hook Tool unhook seven centering springs from lower edge of outer tub Figure 39 IMPORTANT When installing centering springs make sure spring hook is fully seated in hole in tub skirt Mark the word FRONT o...

Page 48: ...ing housing apply No 27604P Anti Seize Compound to the area of transmission tube that will be contacting bearing Figure 43 47 TO REMOVE BEARING a Support bearing housing around outside diameter of bearing opening and carefully press bearing out of the housing b Clean all foreign material from inner diameter of bearing opening c Clean any foreign material from outside diameter of new bearing d Appl...

Page 49: ...tub flange Figure 34 NOTE The two bleach funnel outlet tabs must be angled downward toward inside wall of outer tub for proper dispensing of bleach 7 Lower cover and push down firmly on top of hold down tabs next to positioning pin until tabs snap over edge of outer tub flange RS3100002 37400R3 Rev 3 48 8 Cross over to opposite side of tub cover and push down firmly on top of hold down tabs until ...

Page 50: ...e pulley that will be contacting the large flat washer Lubricate helix ramps with a small amount of No 03200P Lubricant Figure 42 49 IMPORTANT DO NOT OVER LUBRICATE Excess lubricant can be thrown into pivot dome area during normal washer operation Any lubricant on pivot dome or snubber pad and isolator assembly will cause premature tripping of the out of balance switch This condition will persist ...

Page 51: ...s Figure 43 NOTE If there is no mark on balance ring before disassembly mark it and also note the position of rack on transmission assembly RS3100002 37400R3 Rev 3 50 When reinstalling transmission assembly note if there is a mark located on outer edge of balance ring this mark if present indicates light side of ring This light side must be installed at a 9 o clock position with center of rack at ...

Page 52: ...ve input shaft from transmission cover IMPORTANT Carefully examine area inside cover tube seals bearing roller clutch etc If oil is present between seals and bearing or roller clutch is bad it will require replacing complete transmission cover assembly These components are not available separately 51 k Remove internal gear slide and rack from transmission case I Remove transmission case from vise ...

Page 53: ...n material k Place reduction gear on stub shaft of cover and install screw and washer I Apply a bead of No 37577P Sealant on mating surface of transmission case IMPORTANT Bead of sealant should be no more than one sixteenth inch in diameter DO NOT allow any sealant to contact edges of internal gear sealer may damage moving parts RS310DDD2 3740DR3 Rev 3 52 NOTE Starting with Serial No 9604069377 th...

Page 54: ...Y SEALANT I Use as a sealant between Transmission Case and Cover TRANSMISSION OIL SCREW WASHER Jr REDUCTION GEAR I I I I I I 1 ___1 I 1 Fill INTERNAL GEAR WASHER DRIVE PINION IDENTIFICATION GROOVE I 1 I I DOWEL PIN Through Serial No 9604069377 _ l__ _ ___ Figure 44 53 DOWEL PIN Through Serial No 9604069377 I I CAP 4 SCREW W186SE3A AS3100002 37400A3 Rev 3 ...

Page 55: ...Y a Remove transmission assembly paragraph 27 steps a through u b Remove screws and lockwashers holding each support leg to outer tub Figure 40 c Lift complete pivot dome with drive pulley brake assembly lower bearing housing transmission assembly and balance ring attached off outer tub IMPORTANT To prevent porcelain damage leg plates must be installed on outer tub flange when reinstalling support...

Page 56: ... balance switch b Clean surface of pivot dome then carefully place tub module back into washer making sure pivot dome is positioned properly in dome recess of washer base NOTE Be sure the word FRONT on outer tub is facing toward front of washer c Use No 289P4 Spring Hook Tool and starting with rear springs hook seven centering springs into lower edge of outer tub Figure 39 IMPORTANT When installin...

Page 57: ...Remove control panel reconnect pressure hose to pressure switch Then reinstall control panel I Reinstall washer front panel m Reconnect washer power cord and open water supply valves NOTE Washer must be run through a complete cycle to make sure it is operating properly PRESSURE HOSE c c c c c c c c c c 0 c c c c c 0 0 r 0 0 0 0 0 fil I Ii II II I II Figure 47 RS3100002 37400R3 Rev 3 56 0 0 0 I I W...

Page 58: ...self leveling legs d Washer must not rock After washer is at desired height tighten locknuts securely against bottom of washer base If these locknuts are not tight washer will not remain stationary during operation NOTE Improper installation installation on carpet or flexing of a weak floor will cause excessive vibration IMPORTANT Do not slide washer across floor once leveling legs have been exten...

Page 59: ...ning adjusting screw CLOCKWISE and decreased by turning screw COUNTERCLOCKWISE One quarter turn of the adjusting screw represents approximately one inch 25 4 mm increase or decrease of water level in washtub IMPORTANT DO NOT turn adjusting screw more than 3 4 of a turn in either direction as the switch may be damaged and flooding could result 33 BELT Agitate and Spin No belt adjustment is required...

Page 60: ...raph 18 d Check for bent actuator arm or lever Figure 50 IMPORTANT If switch lever repeatedly trips the out of balance switch check centering of agitator within the loading door opening If tub module is not centered within opening centering spring s may have been overstretched Replace necessary spring s and recheck centering Figure 51 ACTUATOR ARM OUT OF BALANCE L f SWITCH ASSEMBLY Figure 50 59 HO...

Page 61: ...RS3100002 37400R3 Rev 3 NOTES 60 ...

Page 62: ...CAUSE Cold water supply faucet is closed Kinked cold water inlet hose Clogged mixing valve screen or screen in outer end of inlet hose nearest water supply faucet Inoperative cold water mixing valve solenoid Inoperative timer Inoperative temperature switch Inoperative pressure switch Clogged pressure hose Broken loose or incorrect wiring 61 TO CORRECT Open faucet Check water heater Straighten or r...

Page 63: ...VANCE POSSIBLE CAUSE TimPr is designed to pause during fill periods Inoperative timer Loading door is open Washer will not fill Timer motor lead wire off timer terminal Broken loose or incorrect wiring Make sure washer isn t siphoning during rinse in cool down RS3100002 37400R3 Rev 3 TO CORRECT Test switch and replace if inoperative Replace hose Disassemble and clean mixing valve Re 1ace deteriora...

Page 64: ...r loose fuse s or open circuit breakers Washer itself does not have an electrical fuse Close door or test switch and replace if inoperative Reset timer or try another cycle Test timer and replace if inoperative Refer to SECTION V to check start switch and start windings Refer to SECTION V to check switch and windings Wait two or three minutes for overload protector tr reset If protector cycles rep...

Page 65: ...sembly RS3100002 37400R3 Rev 3 TO CORRECT Test timer and replace it inoperative Reier to SECTION vto check switch and windings Reier to SECTION V to check low speed switch and windings Test switch and replace if inoperative Refer to appropriate wiring diagram Adjust or replace belt Repair or replace transmission assembly Remove drive motor and replace roll pin and any other damaged parts Wait two ...

Page 66: ...and replace if defective Make sure helper spring if present and idler spring are properly connected Test timer and replace if inoperative Refer to SECTION V to check switch functions Replace pump Free binding pads or replace pads Check that all these components are able to move freely Correct binding component Contact local utili mpany or have a qualified electrician check power sup ly Test timer ...

Page 67: ...tor has cycled Motor switch functions inoperative Brake transmission or motor have locked up and will not turn 47 WASHER IS LOCKED UP OR BINDING POSSIBLE CAUSE Excessive belt tension Bind in upper or lower bearing Bind in water pump Bind in transmission Brake pads binding Incorrect voltage RS3100002 37400R3 Aev 3 TO CORRECT Check belt and replace if defective Make sure helper spring if present and...

Page 68: ...outer tub Hole in outer tub Pressure hose or accumulator leaking Outer tub cover gasket leaking Obstruction in drain causing water to come over top of outer drain tub cover Tub to pump hose leaking at clamp 67 TO CORRECT Straighten hose Remove washer front panel and install drain hose into clamp Replace pump Remove obstruction TO CORRECT Stop washer redistribute load then restart washer Connect or...

Page 69: ...RS3100002 37400R3 Rev 3 NOTES 68 ...

Page 70: ...asher before performing the following steps or when replacing switch CONTINUITY EXISTS BETWEEN NO SWITCH TERMINAL R AND RED WIRE Ives J MANUALLY DEPRESS ACTUATOR CONTINUITY BROKEN BElWEEN SWITCH TERMINAL A AND RED WIRE Jves IQ CONTINUITY EXISTS BETWEEN SWITCH TERMINAL P AND BLUE WIRE Ives MANUALLY DEPRESS ACTUATOR CONTINUITY BROKEN BETWEEN SWITCH TERMINAL P AND BLUE WIRE Ives CONTINUITY BROKEN BET...

Page 71: ...OPERATIVE START WINDING REPLACE MOTOR INOPERATIVE HIGH SPEED WINDING REPLACE MOTOR INOPERATIVE LOW SPEED WINDING REPLACE MOTOR J CONTINUITY EXISTS BETWEEN PROTECTOR Y E LL_o w_w_1R_E__ _ AND WHITE WIRE INOPERATIVE COMMON LEAD REPLACE MOTOR YES ALL MOTOR WINDINGS CHECK OK INDICATE WHETHER YES MOTOR PASSED THIS TEST OR NO IT FAILED THIS TEST Washer Motor Failure MOTOR SWITCH Start Terminals High Spe...

Page 72: ...Down Spin Partial Drain SLOW 45 4 11 Press Sw Controlled Fill COLD Variable Pause 55 503 Spin SLOW 125 777 Spin and Spray COLD SLOW 45 4 11 Spin SLOW 1 30 8 23 Pause 18 1 65 Rinse Fill Timer Motor Runs Wore 44 4 02 Pause or Fill Wore 12 1 10 Rinse Fill or Agitate Wore FAST 3 00 16 45 Pause 1 14 6 76 Spin FAST 5 55 32 44 2 00 10 97 TOTALS 65 39 360 ON SINGLE SPEED MODEL WASHERS ALL SPEEDS ARE FAST ...

Page 73: ...W 1 35 5 77 Fill Pause 27 1 64 Rinse Fill Timer Motor Runs COLD 1 02 3 76 Pause or Fill COLD 22 1 34 Rinse Fill or Agitate COLD SLOW 2 30 9 11 Pause 1 50 6 68 SPin SLOW 4 21 15 64 OFF 1 88 8 99 Wash Fill or Agitate H W C FAST 15 00 54 65 Pause 150 6 68 R Spin FAST 1 30 5 46 E G Spin and Spray COLO FAST 1 00 3 64 u Spin FAST 1 30 5 46 l A Pause 27 1 64 R Rinse Fill Timer Motor Runs Wor C 102 3 76 3...

Page 74: ... 29 E Spin Spray Cold G Wash Fill or Soak H W C 2 00 5 52 u Spin D Wash Fill or Agitate H W C Slow 50 2 29 E Pause Soak 2 06 5 80 L Pause A R Rinse Fill TM Runs Wore L Coot Down Press I Sw Cont Cold Slow 50 2 29 c A Variable Fill Then 1 32 4 22 T Pause 36 13 Pause or Fill Wore PLUS Rinse Fill or Agitate Wor C FILL Pause E Spin Slow 1 30 4 14 Spin s Spin Spray Cold Slow 50 2 29 Timer Motor Run 25 4...

Page 75: ...RS3100002 37400R3 Rev 3 NOTES 74 ...

Page 76: ... electric power to the washtll before servicing Never start thew with any guard _ moved Whenever ground wires are ecl during servicing these ground wires must be reconnected to ensure that the _washer ls properly grounded wooo ti i 2 i a D OVERLOAD PROTEGTOR o AJlQ UJIJX W 1 1 s EJA_ Motor Assembly 1 Speed Motors 75 RS3100002 37400R3 Rev 3 ...

Page 77: ... death cz 1 w ijf MJ ed wa w ll rtrn 1 ed cluriff t wlres Nist be recennectedJo thitthe washer Is pripef fj ded 7 e RS3100002 37400R3 Rev 3 WIRE HARNESS CONNECTION BLOCK BLUE VIOLET REo OVERLOAD __ _ PROTECTOR AUX W224SE3A Motor Assembly 2 Speed Motors 76 W311SE3B ...

Page 78: ...UND lO GROUND TO GROUND TO GRAPHICS PANEL PRESSURE SWITCH PLATE MOUNTING PLAT GRN GROUND TO TOP MIXING VALVE GROUND TO CABINET I e RED NATUR L ua BLACK HOUSING 15 GR 16 BLK PNK GRY tl YEL 2 t RED BLK ORG 21 C LIO l UNBALANCE SWITCH CONNECTOR 0 IOGE OR liNNEO WHT POWER tJ GRN CORO L_ BLK _ 11 G l RMINAL 41 YEL ORG L GRY GRN MOTOR m n ca I a o S z ca S 3 en ...

Page 79: ...L1 LINE Sii TCH PULL CLOSED PUSH OPEN TIMER 1 tOTOR RS3100002 37400R3 Aev 3 A PRESSURE SWITCH r SP 1 LID t UNBALANCE SWITCH r L j K L K L I 2 I F 7 s Model AWM190W2 78 MIXING VALVE r 1 tOTOR 4 INDICATES INTERNAL TIMER BUSS SCHEMATIC ...

Page 80: ... t ft 0 D ft 0 ft ll i2 ilili3 E w z i ft ft i st ft c w ill 0 w f ft Mi3 f c z w i ill iZ 9 t 2 w ft 0 0 0 f 0 f a m w w 1 i 0 m m m 0 z wl 0 0 z J_ 0 i i i i 5 i a 0 i w I F W ROH NOi J ISOd 1W 1 2 Model AWM190W2 79 z m 0 0 0 w i i 0 w g 0 z e 0 Cl RS3100002 37400R3 Rev J ...

Page 81: ...IJNO TO GROUND TO GRAPHICS PANEL PRESSUR SWITCH PLATE MOuNTINC PLATE GRN BLACK HOVSING PLUG GROUND TO TOP MIXING VALVE GROUND TO CABINET HOT COlD 0 RED NATURAL BL NK l POSITION 11 2 YEL 4 TEt W SWITCH 1J BLU BLK L1 l ORG I I I I ORG 1 14 _REO BLK 21 Yfl 4 GRY BLK 7 10 7 J lt6 20 l REC 2 BR lt 2 _ f CONNECTOR RIDGE OR TINNED TERMINAL WHT POWER 0 GRN CORO BLK 18 GA NEUTRAL e L___ GAY GRN HOUSING MOT...

Page 82: ...E TEMP SWITCH SPRAY RINSES COLO TIMER UOTOR PRESSURE SWITCH r BP _______ _ LIO t L J UNBALANCE SWITCH r L J l POSITION TEMP SWITCH F K G p r L_ I l UIXING VALVE r Ql Q L J UOTOR INDICATES INTERNAL TIMER BUSS SCHEMATIC Models AWM270W2 AWM290L2 and AWM290W2 81 RS3100002 37400R3 Rev 3 ...

Page 83: ...l l1 0 10 IS 201 2 I 1 0 l5 I PRESS SW BYPASS t tQTQR SLOW BR o K MOTOR FAST t IAK MOTOR f AST BREAK 1 L MOTOR SL011 MAK TrR rn3 1 L owrR t_j J l H L IIIIIIIIII IT QIOR GIT H I IIIIIIII t UOIOR REV SPlt 1 f L Bl I 0 0 sr 1 10 1111 1111j j IAOlOR fl V AG1J o T G l UJJ llLl j ___J 0 COtH O CJS Of N e 40 l I 0 60 I l 1 A _J 10L r BP A K h PO 1 J p H I IP I 1 tm1 ll Ill_ _ l f l 1 l G K COtHAClS CLOSE...

Page 84: ... TO TOI IS 16 IJ 21 1 9 10 12 GROUND TO GROUND TO GROUND TO GRAPHICS PANEL PRESSURE SWI lCH PL Aff MOUNTING PLATE GRN GROUND TO lOP GROUND TO CABINET RECEPTACLE I PLUG MIXING VALVE HOT COLO RED NATURAL GRY GRY J Jilt BLK PNK l POSITION YEL 2 2 YEL 4 TElrolP SllTCH BLU BLK LI 3 ORG 1 1 QRG _J RE0 8LK LIO l UNBALANCE SWITCH GRN L GRY MOTOR 20 RED 23 BAN 2 j CONNECTOR RIDGE OR TINNED TERMINAL WHY POW...

Page 85: ... SWITCH TIMER llOTOR PRESSURE SWITCH BP ______ _1 LIO fl UNBALANCE SWITCH r L J L K L F G p 3 POSITION TEWP L SWITCH r L 4 _ J w MIXING VALVE r L J llOTOR INOICATES INTERNAL TIMER BUSS SCHEMATIC Models AWM371W2 AWM372W2 AWM373W2 AWM392L2 AWM392W2 AWM393L2 and AWM393W2 RS3100002 37400R3 Rev 3 84 ...

Page 86: ...i w i 3 n n i li t Bl Jil n 1 i l w E Ill i li w i 0 E w li I5 E ill 2 f l i z rnLg El ll _ t li OO w Fl z 0 t J 0 0 ff c la i I f 2 I 1 1 1 c c 1 w z i I i 1 s I li li 0 0 g 1 w V w w _Li_ Q w w 5e 5 5 8 I ss 5 5 s j WJll NlHJ M U ISOd 0 n Models AWM371W2 AWM372W2 AWM373W2 AWM392L2 AWM392W2 AWM393L2 and AWM393W2 85 RS31C0002 37400R3 Rev 3 ...

Page 87: ...0 GROUND TO GROUND TO GROUND 10 GRAPHICS PANEL PRESSURE SWITCH PLATE MOUNTING PLATE GRN GRY GRY 11 BlK PNK l POSITION YEL 4 TEMP SWITCH BLU 8LK L J ORC REO DLK GROUND TO TOP MIXING VALVE GROUND TO CABINET I HOI COLO aw REO NATURAL I YCL ORG GRY GRN YEL PNK MOTOR 2l 4 6RN BLU i 7J RED I I BRN 6 6 C CONNECTOR r IDGE OR TINNED WHT q_p POWER tJ GRN CORD 6LK T Rl tlHAL WHT 4 4 18 GA e e ...

Page 88: ...USH oPEN l POSITION WATE TEMP SWITCH SPRAY RINSES COLD PRESSURE SW I CH BP 4 I 2 LID It UNBALANCE I J SWITCH r L J l POSITION TEMP SWI CH p L I I l J Models AWM472W2 and AWM473W2 87 WIXING VALVE r Tu a L J INOICATES INTERNAL ll ER BUSS SCHEMATIC RS3100002 37400R3 Rev 3 ...

Page 89: ...RS3100002 37400R3 Rev 3 3 N N ii N p 0 i iii i m j r 1r ri 11 er 1 1 s 11 i i I e1 I 11 0 io fq I f _ l JL I 1 1 l l _ _ t O t t t l f o ti t 1 N w w iii Models AWM472W2 and AWM473W2 88 c ...

Page 90: ...I 2l 6RN LI I 2 L L _J e e r f jt GRN m m GROUND TO GROUND TO GAOUNO TO GRAPHICS PANEL PRESSURE WlfCH PLATE IAOUNTING PLATE GRN GROUND TO lOP GROUND TO CABINET RECEPTACLE I MIXING VALVE HOT COlO RED NATURAL 4 POSITION EMP SllTCH GRY tl YEL 2 YEL LI 2 ORO II 1 1 1 ORG GRY PNKi8LU GRN LIO UNBALANCE SWITCH Fili _CJ I HOUSING N 0 PNK lt MOTOR RN TERMINAL GROUND TO C TOP L RIDGE OR TINNED l _ 1HT J ii ...

Page 91: ... 1 2 L1 1 2 Ll I SPRAY RINSES COLD TIMER MOTOR PRESSIJRE SW I TC i 9p _ i LIO t UNBALANCE SWITCH r L J T K K Tll PD PD K L K L _J 4 POSITION TEMP SW TCH MIXING VALVE r HOT INDICATES INTERNAL TIMER BUSS SaiEMATIC Models AWM573W2 AWM593L2 and AWM593W2 RS3100002 37400R3 Rev 3 90 ...

Page 92: ... 0 I 1 rs 11 f r _ 1r 1 So11 Ir 1 r fr I I 11 I I o e I I It J1 L T r n I i I a Models AWM573W2 AWM593L2 and AWM593W2 91 r iSJ100002 37400R3l Aev_ 3 ...

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