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5

The power supply wires must be connected to the red and
black power wiring.  Two wire nuts are provided in the bag
assembly for this connection.  Wrap the wire nuts with elec-
trical tape. (Insulated crimp type connectors, field supplied,
may be substituted for the wire nuts and electrical tape pro-
vided proper size connectors are used.)  A ground wire MUST
be connected to the ground lug inside the unit.

L

OW

 V

OLTAGE

 W

IRING

Low voltage wiring connections are made at the top of the
cabinet.  See the 

24 Volt Thermostat Wiring

 section of this

manual for typical low voltage wiring connections.  A mini-
mum 18 AWG wire must be used for installations up to 50
feet and 16 AWG wire for installations over 50 feet.

O

PERATION

 

ON

 208 V

OLT

 S

UPPLY

The unit transformer is factory connected for 230 V opera-
tion.  If unit is to operate on 208 V, disconnect the red wire
from terminal 3 of the unit transformer and connect them to
terminal 2 of the unit transformer.

24 V

OLT

 T

HERMOSTAT

 W

IRING

NOTE:

Wire routing must not interfere with the circulator

blower operation or routine maintenance.

The modular blower’s integrated control module provides ter-
minals for “Y1” and “Y2” and “W1” and “W2” thermostat con-
nections.  This allows the modular blower to support the sys-
tems shown in the table below.  Refer to the following figures
for typical connections to the integrated control module.  Ther-
mostat wiring entrance holes are located in the top of the
blower.  Wire routing must not interfere with circulator blower
operation or routine maintenance.

NOTE:

A removable plug connector is provided with the

control to make thermostat wire connections.  This plug may
be removed, wire connections made to the plug, and replaced.
It is 

strongly

 recommended that multiple wires into a single

terminal be twisted together prior to inserting into the plug
connector.  Failure to do so may result in intermittent
operation.

Air Handler Integrated

Control Module

Typical Single-Stage Cool, 

Single-Stage Heat Thermostat

Dehumidistat

[Optional]

Remote Condensing Unit

(Single-Stage AC)

NEU

HOT

1

2

R

C G

W1

Y1

Y2

O

DEHUM

R

C G

W1

Y1

R

C

Y

Place Jumper Between Y1

and O for Proper

Dehumidification Operation

and Proper Ramping

Profile Operation

W2

Figure 7-Typical Single-Stage Cooling with Single-Stage

Heating

Air Handler Integrated

Control Module

Typical Two-Stage Cool, 

Two-Stage Heat Thermostat

Dehumidistat

[Optional]

Remote Condensing Unit

(Two-Stage AC)

NEU

HOT

1

2

R

C G

W1 W2

Y1

Y2

O

DEHUM

R

C G

W1 W2

Y1

Y2

R

C

Y1

Y2

Place Jumper Between Y1

and O for Proper

Dehumidification Operation

and Proper Ramping

Profile Operation

Figure 8-Typical Two-Stage Cooling with Two-Stage Heating

1

2

R

C

Air Handler

Integrated Control Module

Typical Single-Stage Cool,

Single-Stage Heat

Heat Pump Thermostat

Dehumidistat

[Optional]

G

W1 W2

Y1

Y2

O

DEHUM

Remote Condensing Unit

(Single-Stage HP)

NEU

HOT

W/E

R

C G

Y1

O

R

C

W1

Y

O

Figure 9-Typical Single-Stage Heat Pump with Auxiliary/

Emergency Heating

1

2

R

C

Air Handler

Integrated Control Module

Typical Two-Stage Cool,

Two-Stage Heat

Heat Pump Thermostat

Dehumidistat

[Optional]

G

W1 W2

Y1

Y2

O

DEHUM

Remote Condensing Unit

(Two-Stage HP)

NEU

HOT

W/E

R

C G

W2

Y1

Y2

O

R

C

W1

Y1

Y2

O

Figure 10-Typical Two Stage Heat Pump heating and

Auxiliary/Emergency Heating

24 V

OLT

 D

EHUMIDISTAT

 W

IRING

The optional usage of a dehumidistat allows the modular
blower’s circulator blower to operate at a slightly lower speed
during a combined thermostat call for cooling and
dehumidistat call for dehumidification.  This lower blower
speed enhances dehumidification of the conditioned air as it
passes through the AC coil.  For proper function, a
dehumidistat applied to this modular blower must operate on
24 VAC and utilize a switch which 

opens on humidity rise.

To install/connect a dehumidistat:

1. Turn OFF power to modular blower.
2. Secure the dehumidistat neutral wire (typically the white

lead) to the screw terminal marked “DEHUM” on the
modular blower’s integrated control module.

3. Secure the dehumidistat hot wire (typically the black

lead) to the screw terminal marked “R” on the modular
blower’s integrated control module.

Summary of Contents for MBVC

Page 1: ...1 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com or www amana hac com P N IO 344C Date November 2010 3 Service integrated control module or connecting wiring following the discharge process in step 2 Use caution not to recharge your body with static electricity i e do not move or shuffle your feet do not touch ungrounded objects etc If you come in contact with an ungrounded object repeat...

Page 2: ...mobile space heater gas water heater etc should not be operated in enclosed areas such as unventilated garages utility rooms or parking areas because of the danger of carbon monoxide CO poisoning resulting from the exhaust emissions If a furnace or air handler is installed in an enclosed area such as a garage utility room or parking area and a carbon monoxide producing device is operated therein t...

Page 3: ...inet assembly and all attached ductwork 2 Connect refrigerant and condensate drain connections per the evaporator coil installation instructions Ensure refrigerant and drain lines do not interfere with service access to the unit 3 Attach supply ductwork Seal connections between unit and ductwork as required to reduce eliminate air leakage 4 Make electrical connections as specified in Electrical Co...

Page 4: ... W ARNI NG SO FTW ARE VER TOP FRONT VIEW Figure 6 MBVC Motor Orientation ELECTRICAL CONNECTIONS Consult the local power company and local codes before in stalling this unit All wiring must be in accordance with the National Electrical Code as well as all local codes Knock outs have been provided on side and top of the cabinet for the installation of the electrical conduit If the knockouts on the c...

Page 5: ...le Stage Heat Thermostat Dehumidistat Optional Remote Condensing Unit Single Stage AC NEU HOT 1 2 R C G W1 Y1 Y2 O DEHUM R C G W1 Y1 R C Y Place Jumper Between Y1 and O for Proper Dehumidification Operation and Proper Ramping Profile Operation W2 Figure 7 Typical Single Stage Cooling with Single Stage Heating Air Handler Integrated Control Module Typical Two Stage Cool Two Stage Heat Thermostat De...

Page 6: ...ication Sheet applicable to your model Look up the cooling air flow determined in step 2 and find the required cooling speed and adjustment setting Example A MBVC1200 modular blower installed with a 2 5 ton air conditioning system The air flow needed is 1000 CFM Looking at the cooling speed chart for MBVC1200 find the air flow closest to 1000 CFM A cooling airflow of 1000 CFM can be attained by se...

Page 7: ... ON ON ON ON ON ON C OFF ON OFF ON OFF ON 1 Select model and desired high stage cooling airflow Determine the corresponding tap A B C or D Set dip switches 1 and 2 to the appropriate ON OFF positions 2 Select model and installed electric heater size Set switches 9 10 and 11 to the appropriate ON OFF positions 3 Select the airflow adjustment factor tap A and D are 0 Tap B is 10 Tap C 10 Set dip swi...

Page 8: ...a blower Return any old or new controls to their containers before touching any ungrounded object DIAGNOSTIC CHART HIGH VOLTAGE TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK DISCONNECT ELECTRICAL POWER BEFORE PERFORMING ANY SERVICE OR MAINTENANCE WARNING Refer to the Troubleshooting Chart at the end of this manual for assistance in determining the source of unit operational problems Th...

Page 9: ...gured for a low medium or high continuous fan speed The low medium and high fan speeds correspond to 25 50 and 75 respectively of the air handlers maximum airflow capability During continuous fan operation the thermostat sends a fan request along with the continuous fan demand to the air handler The air handler in turn sends the demand to the ECM motor The ECM motor delivers the requested continuo...

Page 10: ...oor or outdoor equipment If a fault is present the Fault Screen will show the equipment and an error code with a description of the fault Touch _ or keys to view the fault status of any remaining equipment The text NO FAULTS will be scrolled if no errors are present Menu Run Schedule Call for Service Advanced Menu Run Schedule Call for Service Advanced Touch the or _ to step through the list of in...

Page 11: ...y only Fault 5 FAULT 5 Next most recent fault For display only Fault 6 FAULT 6 Least recent fault For display only Clear Fault History CLEAR NO or YES Selecting YES clears the fault history NOTE Consecutively repeated faults are shown a maximum of 3 times DIAGNOSTICS Submenu Item Indication for Display Only not User Modifiable Model Number MOD NUM Displays the modular blower model number Serial Nu...

Page 12: ... Accessing and Navigating the Advanced Features Menus NOTE It is highly recommended that the fault history be cleared when performing maintenance or servicing the modular blower NETWORK TROUBLESHOOTING NOTE Indoor Unit BIAS and TERMINATION Dipswitches are factory set and should not be changed 1 2 ON OFF 3 BIAS BIAS TERM Indoor Unit BIAS and TERMINATION Dipswitches The ComfortNet system is a fully ...

Page 13: ...a wire s x Modular blower is installed as a legacy traditional system x Check communications wiring data 1 data 2 wires x Check wire connections at terminal block x Verify modular blower installation type legacy traditional or communicating x Check data 1 data 2 voltages x Turn power OFF prior to repair x Verify wires at terminal blocks are securely twisted together prior to inserting into termina...

Page 14: ...14 APPENDIX A ...

Page 15: ...g power ON Memory card may be removed after data is loaded x Electric heat airflow is higher than expected on a call for W1 or Auxiliary Emergency heat x Integrated control module LED display provides the indicated error code 1 Flash x Heater kit selected via dipswitches does not heater kits specified in shared data set NO HTR MATCH Ec x Heater kit selected via dipswitches is doesn t match heater ...

Page 16: ...rd for the specific model x Insert memory card BEFORE turning power ON Memory card may be removed after data is loaded x Error code will be cleared once data is loaded x Operation different than expected or no operation x Integrated control module LED display provides indicated error code x ComfortNet thermostat Call for Service icon illuminated x ComfortNet thermostat scrolls Check Air Handler me...

Page 17: ...tor blower motor horse power MOTOR MISMATCH b2 x Incorrect circulator blower motor in modular blower x Incorrect shared data set in integrated control module x Verify circulator blower motor horse power is the same specified for the specific modular blower model Replace if necessary x Verify shared data set is correct for the specific model Re populate data using correct memory card if required x ...

Page 18: ...emperatures x Check power to modular blower Verify line voltage to blower is within the range specified on the modular blower rating plate x See Installation Instructions for installation requirements x Turn power OFF prior to repair x Modular blower fails to operate x Integrated control module LED display provides indicated error code x ComfortNet thermostat Call for Service icon illuminated x Co...

Page 19: ...MOSTAT CONNECTIONS GN GREEN TRANSFORMER HEAT SEQUENCER R2 GND FIELD GND INTERNAL TO TWO STAGE INTEGRATED CONTROL MODULE TX 3 DEHUM C W1 1 5 FIELD SPLICE W1 CFM LED R Y1 NOTES LOW VOLTAGE 24V 4 GND W1 24 V 3 A 4 RX 2 COLOR CODES Y2 TH STATUS LED 5 TO RECALL THE LAST 6 FAULTS MOST RECENT TO LEAST RECENT DEPRESS SWITCH FOR MORE THAN 2 SECONDS WHILE IN STANDBY N THERMOSTAT INPUTS 208 VAC Y1 VDC 1 TH I...

Page 20: ...product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know There s No Better Quality Visit our websites at www goodmanmfg com or www amana hac com for information on Products Warranties Customer Services Parts Contractor Programs and Training Financing Options 2009 2010...

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