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AMA KE 6002-2, Original Operating Manual

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AMA KE 6002-2 Original Operating Manual Download Page 68

Repairing the machine

10

 

10.1 Maintaining the machine

10.1.1 Maintenance schedule

After initial operation

Checking the hydraulic hose lines

see page 65

Checking the oil level in the interchangeable wheel
gear

see page 68

Checking the oil level in the centre gearbox

see page 69

Checking the oil level in the spur gear trough

see page 70

After the first 50 operating hours

Replacing the oil in the interchangeable wheel gear

see page 71

Replacing the oil in the centre gearbox

see page 71

as required

Replacing the tines

see page 67

daily

Checking the top link pin and lower link pin

see page 65

Every 6 months

Ratchet clutch maintenance

see page 73

Every 50 operating hours

Checking the tines

see page 66

Every 500 operating hours

Replacing the oil in the interchangeable wheel gear

see page 71

Replacing the oil in the centre gearbox

see page 71

CMS-T-00010024-B.1

CMS-T-00010083-A.1

10 | Repairing the machine

 

MG7512-EN-GB | C.1 | 29.09.2022 | © AMAZONE

64

Summary of Contents for KE 6002-2

Page 1: ...Original operating manual Rotary harrow KE 6002 2 SmartLearning www amazone de ...

Page 2: ...Please enter the identification data of the implement The identification data can be found on the rating plate ...

Page 3: ...of the warning symbols 25 4 6 Threaded cartridge 31 4 7 3 point mounting frame 31 4 8 Rating plate on the implement 31 4 9 Universal operating tool 32 4 10 Universal joint shaft locking mechanism 32 4 11 Lighting and identification for road travel 33 4 11 1 Rear lighting and identification for road travel 33 4 11 2 Front lighting and identification 33 4 11 3 Additional license plate 34 4 12 Roller...

Page 4: ...the implement 61 9 3 Uncoupling the power supply 62 9 4 Disconnecting the hydraulic hose lines 62 9 5 Uncoupling the universal joint shaft 63 9 6 Uncoupling the 3 point mounting frame 63 10 Repairing the machine 64 10 1 Maintaining the machine 64 10 1 1 Maintenance schedule 64 10 1 2 Checking the top link pin and lower link pin 65 10 1 3 Checking the hydraulic hose lines 65 10 1 4 Checking the tin...

Page 5: ...icates a direct threat with high risk for severe physical injury such as loss of limbs or death WARNING Indicates a possible threat with moderate risk for severe physical injury or death CAUTION Indicates a threat with low risk for light or moderately severe physical injuries 1 1 2 Further instructions IMPORTANT Indicates a risk for damage to the implement CMS T 00000081 D 1 CMS T 005676 C 1 CMS T...

Page 6: ...ecified sequence of the actions must be observed Example 1 Instruction 1 2 Instruction 2 1 1 3 1 Instructions and responses Reactions to instructions are marked with an arrow Example 1 Instruction 1 Reaction to instruction 1 2 Instruction 2 1 1 3 2 Alternative instructions Alternative instructions are introduced with the word or CMS T 00000473 B 1 CMS T 005217 B 1 CMS T 005678 B 1 CMS T 00000110 B...

Page 7: ...quire a specific sequence are shown as a list with arrows Example Instruction Instruction Instruction 1 1 4 Lists Lists without an essential order are shown as a list with bullets Example Point 1 Point 2 1 1 5 Item numbers in figures A framed number in the text e g a 1 indicates an item number in an adjacent figure CMS T 005211 C 1 CMS T 005214 C 1 CMS T 000024 A 1 CMS T 000023 B 1 1 About this op...

Page 8: ...estions for improvement help us to create ever more user friendly operating manuals Please send us your suggestions by post fax or email Fax 49 0 5405 501 234 Postfach 51 AMAZONEN WERKE H Dreyer SE Co KG Technische Redaktion D 49202 Hasbergen E Mail td amazone de CMS T 00000616 B 1 CMS T 000059 C 1 1 About this operating manual Other applicable documents MG7512 EN GB C 1 29 09 2022 AMAZONE 4 ...

Page 9: ...ly perform work with the machine within the scope of this operating manual The person understands the functioning of the machine within the scope of their work and can recognise and prevent dangers arising during operation The person head understood the operating manual and can implement the information that is conveyed in the operating manual The person must be familiar with safe driving of vehic...

Page 10: ...gricultural implements themselves Farmers can be e g Farmers with higher education or training from a technical college Farmers by experience e g inherited farm comprehensive practical knowledge Contractors who work by order of farmers Activity example Safety training for agricultural helpers 2 1 1 1 4 Agricultural helpers Agricultural helpers use agricultural implements by order of the farmer The...

Page 11: ...sult children are at a higher risk Keep children away When you drive out or actuate machine movements make sure that there are no children in the danger area 2 1 1 4 Operational safety 2 1 1 4 1 Perfect technical condition Only use properly prepared machines Without correct preparation according to this operating manual operational safety of the machine is not ensured This can result in accidents ...

Page 12: ...y with the technical limit values 2 1 1 4 2 Personal protective equipment Personal protective equipment Wearing personal protective equipment is an important safety element Missing or unsuitable personal protective equipment increases the risk of damage to health and personal injury Personal protective equipment includes work gloves safety shoes protective clothing breathing protection hearing pro...

Page 13: ...rning symbols Put the intended warning symbols on spare parts 2 1 2 Knowing and preventing dangers 2 1 2 1 Safety hazards on the machine Liquids under pressure Escaping high pressure hydraulic fluid can penetrate into the body through the skin and cause serious personal injuries A hole the size of a needle can already result in serious personal injuries Before you uncouple the hydraulic hose lines...

Page 14: ...iversal joint shaft guard against rotating by attaching the chains If the universal joint shaft is angled down too much switch off the universal joint shaft If you do not need the universal joint shaft switch off the universal joint shaft Danger due to machine parts still running When the drives are switched off machine parts can continue running and cause serious personal injury or death Before a...

Page 15: ...lement This also applies for quick checking work CMS I 00003509 2 1 3 Safe operation and handling of the machine 2 1 3 1 Coupling implements Coupling the implement on the tractor Incorrectly coupling of the implement to the tractor results in hazards that can cause serious accidents There are crushing and shear points in the area of the coupling points between the tractor and the implement If you ...

Page 16: ...ing points Calculate and observe the payload of the mounted or towed implement Observe the permissible axle loads and drawbar loads of the tractor Observe the permissible drawbar load of the hitch device and drawbar Drive in such a way that you always have full control over the tractor with the mounted or towed implement In so doing take your personal abilities into account as well as the road tra...

Page 17: ...ctor and the implement Secure the tractor and machine 2 1 4 Safe maintenance and modification 2 1 4 1 Changes on the implement Only authorised design changes Design changes and extensions can impede the functioning and operational safety of the machine This can result in serious injury or death Have any design changes and extensions performed only by a qualified specialist workshop To ensure that ...

Page 18: ...s down to the ground Relieve the pressure in the hydraulic hose lines If you have to work on or under raised loads lower the loads or secure raised machine parts with a hydraulic or mechanical locking device Switch off all drives Actuate the parking brake Particularly on slopes additionally secure the machine against rolling away with wheel chocks Remove the ignition key and carry it with you Remo...

Page 19: ...hould only be performed by a qualified specialist workshop Maintenance work on safety related components should be performed only by a qualified specialist workshop Never perform welding drilling sawing grinding and cutting work on the frame running gear or coupling devices of the implement Never modify safety related components Never drill out existing holes Perform all maintenance work at the pr...

Page 20: ...ts If you have doubts as to whether a component can be welded ask a qualified specialist workshop Before welding on the implement uncouple the implement from the tractor 2 1 4 3 Operating materials Unsuitable operating materials Operating materials that do not meet AMAZONE requirements can cause implement damage and accidents Only use operating material that meet the requirements in the Technical ...

Page 21: ... personal injury due to crushing and cutting Only park the implement on stable and level ground Before you depressurise the hydraulic hose lines and disconnect them from the tractor move the implement into working position Protect people against direct contact with sharp edged or protruding implement parts Make sure that the protective equipment is functional If protective equipment is missing dam...

Page 22: ...so that safe stepping and standing is ensured Never climb onto the machine when it is in motion Climb up and down facing the machine When climbing up and down maintain 3 point contact with the access steps and handrails always keep two hands and one foot or two feet and one hand on the machine When climbing up and down never hold onto the control elements Accidental actuation of control elements c...

Page 23: ... may only be used and maintained by persons who fulfil the requirements The personnel requirements are described in the section Personnel qualification The operating manual is part of the machine The machine is solely intended for use in compliance with this operating manual Uses of the machine that are not described in this operating manual can lead to serious personal injuries or even death and ...

Page 24: ...e wheel gear 4 Lighting and identification for road travel 5 Hose cabinet 6 3 point mounting frame 7 Universal joint shaft 8 Front tool protection 9 Rating plate on the implement 10 Frame transport lock 11 Working depth adjustment CMS T 00010013 B 1 CMS T 00010018 A 1 4 Product description MG7512 EN GB C 1 29 09 2022 AMAZONE 20 ...

Page 25: ...en the soil Organic residues 5 are intensively incorporated The levelling board 3 levels the flow of soil between the tool tines and the roller 1 To crush large clods of soil more effectively the soil clods are held between the tool tines by the levelling board The roller reconsolidates the soil and produces the finished seedbed 2 CMS I 00002954 CMS T 00004656 C 1 4 Product description Function of...

Page 26: ...ne eradicator Lighting and identification for road travel Gear wheel change set 31 40 teeth Rollers 4 4 Protective equipment 4 4 1 Universal joint shaft guard As standard the universal joint shafts are equipped with guard tubes 2 and protective sleeves 1 Depending on the implement equipment holding chains or full guard cones fix the guard tubes This rules out the risk of winding 2 1 CMS I 00002930...

Page 27: ...96 Towards the rear the tool guard contains a guard tube 1 and trailing roller 2 1 2 CMS I 00003297 4 4 3 Frame transport lock The transport lock 1 prevents the folding frame parts 2 from unfolding unintentionally The transport lock is opened with a pull rope 1 2 CMS I 00006827 CMS T 00003994 B 1 CMS T 00010015 A 1 4 Product description Protective equipment MG7512 EN GB C 1 29 09 2022 AMAZONE 23 ...

Page 28: ...2 CMS I 00006828 4 5 Warning symbols 4 5 1 Positions of the warning symbols MD155 MD155 MD100 CMS I 00006921 MD155 MD100 MD119 MD075 MD079 MD082 MD087 MD078 MD095 MD096 MD102 MD199 MD076 MD078 MD273 MD273 CMS I 00006920 CMS T 00010016 A 1 CMS T 00010019 B 1 CMS T 00010020 A 1 4 Product description Warning symbols MG7512 EN GB C 1 29 09 2022 AMAZONE 24 ...

Page 29: ...or fingers hands and arms As long as engine of the tractor or machine is running stay away from the danger area Wait until all moving parts of the machine are at a standstill before reaching into the danger area Make sure that there is nobody standing in the danger area CMS I 00000418 MD 076 Risk of being drawn in or caught As long as engine of the tractor or machine is running stay away from the ...

Page 30: ... as engine of the tractor or machine is running stay away from the danger area Make sure that there is nobody standing in the danger area CMS I 000076 MD 082 Risk of falling from tread surfaces and platforms Do not let anybody ride on the implement Do not let anybody climb onto the driving implement CMS I 000081 MD 084 Risk of crushing for the whole body from lowering implement parts Make sure tha...

Page 31: ...he implement Maintain an adequately safe distance from electrical transmission lines especially when folding or unfolding implement parts Please note that the voltage can flash over when the distance is too small CMS I 000692 MD095 Risk of accident due to non compliance with the instructions in this operating manual Before your work on or with the implement read and understand the operating manual...

Page 32: ...CMS I 000216 MD 097 Risk of crushing between the tractor and the implement Before you actuate the tractor hydraulic system instruct persons away from the area between the tractor and the implement Actuate the tractor hydraulic system only from the designated work station CMS I 000139 MD 100 Risk of accidents due to improperly attached lifting gear Only attach the lifting gear at the marked positio...

Page 33: ... engine is running maintain an adequate safety distance from swivelling implement parts Make sure that there is nobody standing close to swivelling parts CMS I 00003312 MD113 Risk of accident due to non compliance with the instructions in this operating manual Before performing work on or with the implement read and understand the maintenance instructions in the operating manual CMS I 00003655 4 P...

Page 34: ...00003656 MD 155 Risk of accident and machine damage during transport due to improperly secured machine Only attach the lashing belts at the marked lashing positions for transporting the machine CMS I 00000450 MD 199 Risk of accident if the hydraulic system pressure is too high Only couple the implement to tractors with a maximum tractor hydraulic pressure of 210 bar CMS I 00000486 4 Product descri...

Page 35: ...006825 The 3 point mounting frame is used to couple the implement onto the tractor The 3 point mounting frame can be adjusted to the 3 power power lift with spacer discs 4 8 Rating plate on the implement 1 Implement number 2 Vehicle ID number 3 Product 4 Permissible technical implement weight 5 Model year 6 Year of manufacture 1 4 5 2 3 6 CMS I 00004294 CMS T 00001776 E 1 CMS T 00010017 A 1 CMS T ...

Page 36: ... 4 10 Universal joint shaft locking mechanism If the tool carriers encounter an obstacle the tool carriers can be blocked Depending on the implement equipment the ratchet clutches 1 or shear bolts on the universal joint shafts prevent damage to the gearboxes 1 CMS I 00003044 CMS T 00001735 B 1 CMS T 00005052 A 1 4 Product description Universal operating tool MG7512 EN GB C 1 29 09 2022 AMAZONE 32 ...

Page 37: ...ntification for road travel can vary depending on the national regulations 4 11 2 Front lighting and identification 1 Warning signs 2 Reflector white 3 Side marker lights 1 2 3 CMS I 00002940 NOTE The lighting and identification for road travel can vary depending on the national regulations CMS T 00009982 B 1 CMS T 00001498 F 1 CMS T 00006393 B 1 4 Product description Lighting and identification f...

Page 38: ... the rollers specified in the seed drill operating manual Roller Working width Roller frame 6 m Tooth packer roller 2x PW 3000 600 2 tube roller frame Wedge ring roller 2x KW 3000 580 Wedge ring roller with matrix tyres 2x KWM 3000 600 Trapeze ring roller 2x TRW 3000 500 2x TRW 3000 600 4 12 2 Packer rollers from other manufacturers The AMAZONE roller product range is supplemented with rollers fro...

Page 39: ... with spheroidal graphite iron rings 2x 2500 SX 45 SG 2x 3000 SX 45 SG 1 tube roller frame Güttler Simplex prismatic roller with synthetic ultra rings 2x 2500 SX 45 SU 2x 3000 SX 45 SU 2x 2500 SX 50 SU 2x 3000 SX 50 SU 2 tube roller frame 2x 2500 SX 56 SU 2x 3000 SX 56 SU 4 Product description Rollers MG7512 EN GB C 1 29 09 2022 AMAZONE 35 ...

Page 40: ...ce with roller 710 mm 5 2 Permissible total weight KE 6002 2 4400 kg 5 3 Mounting category Type Operation Mounting category KE 6002 2 Solo operation Category 3 4N 5 4 Working speed Type Working speed KE 6002 2 4 12 km h CMS T 00010038 A 1 CMS T 00010040 A 1 CMS T 00010044 A 1 CMS T 00010039 A 1 CMS T 00010042 A 1 5 Technical data MG7512 EN GB C 1 29 09 2022 AMAZONE 36 ...

Page 41: ...lement hydraulic oil HLP68 DIN51524 The hydraulic oil is suitable for the combined hydraulic oil circuits of all standard tractor manufacturers Control units 1x double acting Universal joint shaft Speed 1000 rpm Direction of rotation Clockwise 5 7 Noise development data The workplace related emission sound pressure level is lower than 72 dB A measured in operating condition at the ear of the tract...

Page 42: ...RAL Aralub HL2 FINA Marson L2 ESSO Beacon 2 SHELL Retinax A 5 10 Oils and filling capacities NOTE If oil types are mixed warranty claims cannot be accepted Do not mix oils Fill with new and clean gear oil NOTE Specifications for the centre gearbox and the interchangeable wheel gears CMS T 00002297 E 1 CMS T 00002396 B 1 CMS T 00010041 A 1 5 Technical data Drivable slope inclination MG7512 EN GB C ...

Page 43: ... trough The following table contains several gear oil types that comply with the standard Manufacturer Gear oil Wintershall Factory filling ERSOLAN 460 Agip Blasia 460 ARAL Degol BG 460 Autol Precis GEP 460 Avia Avilub RSX 460 BP Energol GR XP 460 Castrol Alpha SP 460 DEA Falcon CLP 460 ESSO Spartan EP 460 FINA Giran 460 Fuchs Renep Compound 110 Mobil Mobilgear 600 XP 460 Shell Omala 460 OMV OMV G...

Page 44: ... ballast weights TH kg Rear axle load of the operational tractor without mounted implement or ballast weights GV kg Total weight of front mounted implement or front ballast GH kg Permissible total weight of rear mounted implement or rear ballast a m Distance between the centre of gravity of the front mounted implement or the front ballast and the centre of the front axle CMS T 00010027 B 1 CMS T 0...

Page 45: ...he centre of the rear axle and the centre of the lower link connection d m Centre of gravity distance Distance between the centre of the lower link coupling point and centre of gravity of the rear mounted implement or rear ballast 1 Calculate the minimum front ballasting G G c d T b 0 2 T b a b G G Vmin H V L Vmin Vmin CMS I 00000513 2 Calculate the actual front axle load T G a b T b G c d b T T V...

Page 46: ...es in the following table IMPORTANT Danger of accident due to implement damage caused by excessive loads Make sure that the calculated loads are smaller or equal to the permissible loads Actual value according to calculation Permitted value according to tractor operating manual Tyre load capacity for two tractor tyres Minimum front ballasting kg kg Total weight kg kg Front axle load kg kg kg Rear ...

Page 47: ...Spacer discs mm Category 3 t 6 5 Category 4N Without spacer disc 1 Determine the spacer discs according to the catch hooks on the tractor 2 Install the ball sleeves and spacer discs 6 3 Preparing the universal joint shaft 1 Have the length of the universal joint shaft adjusted by a specialist workshop 2 Have the universal joint shaft installed by a specialist workshop CMS T 00004040 C 1 CMS T 0000...

Page 48: ...iversal joint shaft An existing overload clutch or freewheel clutch must be installed on the implement side 3 Slide the universal joint shaft 1 onto the gearbox output shaft 3 4 To secure the universal joint shaft on the gearbox tighten the locking bolt on the universal joint shaft with the tightening torque prescribed by the universal joint shaft manufacturer 5 Lift the bracket 2 out of the holde...

Page 49: ...ive hydraulic functions of the pressure line of a tractor control unit Stickers are applied on the implement for the markings which illustrate the respective hydraulic functions The tractor control unit is used with different types of actuation depending on the hydraulic function CMS I 00000121 Type of actuation Function Symbol Latching Permanent oil circulation Momentary Oil circulation until act...

Page 50: ...he pressureless hydraulic return flow correctly Install the supplied coupling sleeve on the pressureless hydraulic oil return 1 Depressurise the hydraulic system between the tractor and the implement using the tractor control unit 2 Clean the hydraulic plugs 3 Couple the hydraulic hose lines 1 to the hydraulic sockets of the tractor according to the label 2 The hydraulic plugs lock perceptibly 4 R...

Page 51: ...side 2 Push the universal joint shaft onto the tractor PTO shaft The drawing sleeve engages 3 Swivel the bracket 1 in the parking position 4 Secure the bracket WARNING Risk of accident due to damaged protective equipment If you are not sure if the protective equipment is properly installed and functional have the protective equipment checked by a specialist workshop 5 Check the protective equipmen...

Page 52: ...ssible technical implement weight from the rating plate 2 To determine the tare weight weigh the implement with empty hoppers 3 Calculate the payload 6 6 Preparing the implement for operation 6 6 1 Manual adjustment of the tine working depth The soil tillage implement 2 is supported by the carrying arms of the trailing roller 1 To adjust the working depth the depth setting pin 3 is inserted in the...

Page 53: ... optimum adjustment can only be determined during field operation 4 Put the pins in the desired position 5 Secure the pin with the linch pin 1 3 2 CMS I 00003426 6 Remove the linch pin 1 7 Put the pins 3 on the adjusting rod 2 in the desired position 8 Rest the adjusting rod in the support 9 Secure the pin with the linch pin 10 Make the same setting for the opposite side of the implement 1 2 3 CMS...

Page 54: ...m 4 swivel the adjustment device slightly upwards 3 Release the locking mechanism Hold the universal operating tool in position Work application Working height After the plough Reduce The levelling board is pushing up a small ridge of soil For mulch seeding Increase So that crop residues can pass under the levelling board 4 Move the levelling board 3 to the desired position The locking mechanism m...

Page 55: ... optimum adjustment can only be determined during field operation 2 To release the side guide plate from the grid push the side guide plate towards the front 3 Move the side guide plate to the desired position 4 Push the side guide plate into the grid 5 Tighten the bolts 6 Make the same setting for the opposite side of the implement 7 To check the setting seed for approx 30 m at working speed and ...

Page 56: ...ion Spring tension After the plough heavy soils Increase After the plough light soils Reduce For mulch seeding with coarse organic residues Reduce To allow crop residues to pass underneath the side guide plates NOTE The adjustment of the working depth must be adapted to the respective operating conditions The optimum adjustment can only be determined during field operation 1 To move the spring ten...

Page 57: ...L INFORMATION Danger due to escaping oil Collect any escaping oil Dispose of oil removal material in an environmentally friendly manner 5 Remove the gearbox cover 2 1 2 CMS I 00003397 6 Remove both locking rings 2 7 Remove the gear pair 8 Depending on the desired tine speed install the gear pair on the drive shaft 3 and the output shaft 1 9 Install the two locking rings 10 Check the seating of the...

Page 58: ...ne eradicator The centre line eradicator 1 levels the tillage horizon between the implement sections This prevents the formation of a centre soil ridge CMS I 00002944 REQUIREMENTS The implement is not coupled 1 Align the centre line eradicator 4 in the bracket 1 2 Secure the centre line eradicator with the pin 2 3 Secure the pin with a linch pin 3 CMS I 00002977 CMS T 00004047 B 1 6 Preparing the ...

Page 59: ... opposite side of the implement 1 250 Nm 3 2 CMS I 00006836 6 6 8 Adjusting the scraper to the roller The scrapers on the roller are set at the factory The scrapers can be adapted to the working conditions 1 Loosen the bolt 1 under the scraper 2 Move the scraper 2 in the elongated slot Roller Distance between roller element and scraper Wedge ring roller KW KWM 10 mm to 15 mm Tooth packer roller PW...

Page 60: ...trol unit to the neutral position 2 1 CMS I 00006834 The roller transport lock 1 secures the carrying arms of the trailing roller 2 in a folded state 4 Before driving off check that the roller transport lock is engaged or If the roller transport lock is not engaged move the roller outwards until the roller transport lock engages 1 2 CMS I 00006828 CMS T 00010028 A 1 CMS T 00010029 A 1 6 Preparing ...

Page 61: ...tion Release the pull rope and put the tractor control unit into float position 2 1 CMS I 00006834 7 2 Using the implement 1 Lower the implement until it is just above the field When working with the implement switched on it must be ensured that the tines touch the soil 2 Switch on the tractor PTO shaft 3 Lower the implement on the field 4 Move the hydraulic system of the 3 point power lift into f...

Page 62: ... minimum length To prevent wear of the tool carriers check the set working depth after driving a short distance 7 4 Turning on the headlands 1 To prevent lateral loads when driving in curves on the headlands raise the soil tillage tools 2 When the direction of the implement matches that of the direction of travel lower the soil tillage tools CMS T 00004568 A 1 CMS T 001728 B 1 7 Using the machine ...

Page 63: ...e 60 After the tines have encountered and obstacle the obstacle is jammed between the tines The cam type clutch does not engage automatically see page 60 The cam type clutch is often triggered Maintenance is required on the cam type clutch see page 60 Excessive torques on the cam type clutch see page 60 The lighting for road travel has a malfunction Lamp or lighting supply line is damaged Replace ...

Page 64: ...n the tines The cam type clutch is often triggered Maintenance is required on the cam type clutch 1 If the cam type clutch is often triggered perform maintenance according to the instructions from the universal joint shaft manufacturer or Contact AMAZONE Customer Service 2 Install the universal joint shafts Excessive torques on the cam type clutch Universal joint shaft speeds lower than 1000 rpm c...

Page 65: ...the tractor control unit into float position 2 1 CMS I 00006834 9 2 Lowering the implement REQUIREMENTS The implement is unfolded IMPORTANT The centre line eradicator penetrates deeper into the soil than the tool tines To prevent damage to the centre line eradicator do not lower the centre line eradicator onto solid ground The centre line eradicator must penetrate into loose soil Park the implemen...

Page 66: ...ting the hydraulic hose lines 1 Secure the tractor and implement 2 Put the control lever on the tractor control unit in float position 3 Disconnect the hydraulic hose lines 1 4 Put the dust caps on the hydraulic sockets 1 CMS I 00001065 CMS T 00001402 G 1 CMS T 00000277 E 1 9 Parking the machine Uncoupling the power supply MG7512 EN GB C 1 29 09 2022 AMAZONE 62 ...

Page 67: ...ft from the tractor PTO shaft 5 Put the universal joint shaft in the bracket 1 CMS I 00003520 9 6 Uncoupling the 3 point mounting frame 1 Park the implement on a level surface with solid ground 2 Release the top link 1 3 Uncouple the top link 1 from the implement 4 Release the lower links 2 5 Uncouple the lower links 2 from the implement from the tractor seat CMS I 00001249 CMS T 00004159 A 1 CMS ...

Page 68: ...eplacing the oil in the interchangeable wheel gear see page 71 Replacing the oil in the centre gearbox see page 71 as required Replacing the tines see page 67 daily Checking the top link pin and lower link pin see page 65 Every 6 months Ratchet clutch maintenance see page 73 Every 50 operating hours Checking the tines see page 66 Every 500 operating hours Replacing the oil in the interchangeable w...

Page 69: ...the top link pin and lower link pin INTERVAL daily 1 Check the top link pins and lower link pins for cracks or broken areas Permissible wear 2 mm 2 Replace the pins if there is significant wear 10 1 3 Checking the hydraulic hose lines INTERVAL After initial operation Every 50 operating hours or weekly 1 Check the hydraulic hose lines for damage such as chafing point cuts tears and deformation 2 Ch...

Page 70: ...ely replaced at a specialist workshop 5 Retighten loose bolted connections 10 1 4 Checking the tines INTERVAL Every 50 operating hours 1 Determine the length of the tines 2 If the minimum length of the tines is undercut replace the tines 150 mm CMS I 00003613 CMS T 00005050 A 1 10 Repairing the machine Maintaining the machine MG7512 EN GB C 1 29 09 2022 AMAZONE 66 ...

Page 71: ...003035 NOTE The outer tool carriers 1 always rotate towards the centre of the implement 1 CMS I 00003470 4 Pay attention to the alignment of the tine 5 Install the new tine 2 6 Fasten the tine with the pin 7 Secure the tine with the linch pin CMS T 00004140 B 1 10 Repairing the machine Maintaining the machine MG7512 EN GB C 1 29 09 2022 AMAZONE 67 ...

Page 72: ...l level NOTE If oil types are mixed warranty claims cannot be accepted Do not mix oils Fill with new and clean gear oil 4 If the oil level is not visible between the markings 2 Refill the oil 5 When the oil level is visible between the markings install the oil dipstick with a new sealing ring 1 3 2 CMS I 00003466 CMS T 00004632 B 1 10 Repairing the machine Maintaining the machine MG7512 EN GB C 1 ...

Page 73: ...implement on a horizontal surface 2 Remove the ventilation 1 3 Remove the bolt 2 NOTE If oil types are mixed warranty claims cannot be accepted Do not mix oils Fill with new and clean gear oil 4 Refill oil through the ventilation opening When oil emerges from the thread of the bolt the correct oil level has been reached 5 Install the bolt 6 Install the ventilation 2 1 CMS I 00006847 CMS T 00010086...

Page 74: ...pe 4 NOTE If oil types are mixed warranty claims cannot be accepted Do not mix oils Fill with new and clean gear oil 5 If the spur gears are not halfway covered with gear oil in the spur gear trough refill oil according to the technical data 6 Check the fit of the gasket 3 7 Install the cover with the ventilation pipe 8 Install the cover bolt 9 Install the nut and tighten it NOTE There is no need ...

Page 75: ...cleaning agents for removing oil in an environmentally friendly manner 4 Install the oil drain plug with a new sealing ring 5 Refill the oil 6 install the oil dipstick with a new sealing ring 1 2 CMS I 00003465 10 1 10 Replacing the oil in the centre gearbox INTERVAL After the first 50 operating hours Every 500 operating hours 1 Park the implement on a horizontal surface 2 Remove the ventilation 1...

Page 76: ...ger due to escaping oil Collect any escaping oil Dispose of cleaning agents for removing oil in an environmentally friendly manner 6 Remove the bolt 2 7 Refill oil through the ventilation opening When oil emerges from the thread of the bolt the correct oil level has been reached 8 Install the bolt 9 Install the ventilation 1 2 1 CMS I 00006847 10 Repairing the machine Maintaining the machine MG751...

Page 77: ...anufacturer 1 CMS I 00003044 10 1 12 Universal joint shaft maintenance INTERVAL Every 50 operating hours or as required Perform maintenance on the universal joint shaft according to the instructions from the universal joint shaft manufacturer CMS T 00004584 A 1 CMS T 00004585 A 1 10 Repairing the machine Maintaining the machine MG7512 EN GB C 1 29 09 2022 AMAZONE 73 ...

Page 78: ...dule To ensure that dirt is not pressed into the lubrication points thoroughly clean the grease nipples and the grease gun Only grease the implement with the lubricants listed in the technical data Press the dirty grease completely out of the bearings CMS I 00002270 CMS T 00010025 B 1 10 Repairing the machine Lubricating the implement MG7512 EN GB C 1 29 09 2022 AMAZONE 74 ...

Page 79: ...ubrication points 1 2 3 CMS I 00006837 Every 50 operating hours Every 6 months 1 2 CMS I 00006853 CMS I 00003006 CMS T 00010026 A 1 10 Repairing the machine Lubricating the implement MG7512 EN GB C 1 29 09 2022 AMAZONE 75 ...

Page 80: ... cleaners on electrical or electronic components Never aim the cleaning jet of the high pressure cleaner directly on lubrication points bearings rating plates warning signs and stickers Always maintain a minimum distance of 30 cm between the high pressure nozzle and the implement Do not exceed a water pressure of 120 bar CMS I 00002692 Clean the machine with a high pressure cleaner or a hot water ...

Page 81: ...d endanger safety Only attach the slings for lifting at the marked lashing points To determine the required load bearing capacity of the slings observe the specifications in the following table CMS I 00006882 Required load bearing capacity per sling 4000 kg REQUIREMENTS The implement is unfolded 1 Attach the slings for lifting on the intended lashing points 2 Slowly lift the implement CMS T 000100...

Page 82: ...damaged during lashing and endanger safety Attach the lashing straps only at the marked lashing points CMS I 00006881 REQUIREMENTS The implement is unfolded 1 Put the implement on the transport vehicle 2 Attach the lashing straps at the marked points 3 Lash down the implement in compliance with the national regulations for load securing CMS T 00010037 A 1 11 Loading the machine Lashing the impleme...

Page 83: ...M10 16 17 mm 49 Nm 69 Nm 83 Nm M10x1 52 Nm 73 Nm 88 Nm M12 18 19 mm 86 Nm 120 Nm 145 Nm M12x1 5 90 Nm 125 Nm 150 Nm M14 22 mm 135 Nm 190 Nm 230 Nm M 14x1 5 150 Nm 210 Nm 250 Nm M16 24 mm 210 Nm 300 Nm 355 Nm M16x1 5 225 Nm 315 Nm 380 Nm M18 27 mm 290 Nm 405 Nm 485 Nm M18x1 5 325 Nm 460 Nm 550 Nm M20 30 mm 410 Nm 580 Nm 690 Nm M20x1 5 460 Nm 640 Nm 770 Nm CMS T 00004152 C 1 CMS T 00000373 E 1 12 Ap...

Page 84: ...m 2 000 Nm 2 400 Nm M30x2 1 600 Nm 2 250 Nm 2 700 Nm KA059 A2 70 A4 70 M CMS I 00000065 M Tightening torque M Tightening torque M4 2 4 Nm M14 112 Nm M5 4 9 Nm M16 174 Nm M6 8 4 Nm M18 242 Nm M8 20 4 Nm M20 342 Nm M10 40 7 Nm M22 470 Nm M12 70 5 Nm M24 589 Nm 12 2 Other applicable documents Tractor operating manual Universal joint shaft operating manual CMS T 00004153 A 1 12 Appendix Other applicab...

Page 85: ...ating materials Operating materials serve to ensure operational readiness Operating materials include e g cleaning agents and lubricants such as lubricating oil greases or cleaners T Tractor In this operating manual the designation tractor is always used even for other agricultural tractor units Implements are mounted on the tractor or towed by the tractor 13 Directories MG7512 EN GB C 1 29 09 202...

Page 86: ... gear trough 70 Checking the set working depth 58 cleaning Implement 76 Contact data Technical editing 4 D Dimensions 36 Documents 31 E Eliminating faults 59 F Folding 56 Frame transport lock 23 Front axle load calculation 40 Front ballasting calculation 40 Front lighting 33 Function of the implement 21 H Headlands 58 Hydraulic hose lines checking 65 coupling 45 uncoupling 62 Hydraulic system coup...

Page 87: ...s 53 Adjusting the working height of the levelling board 50 Using the centre line eradicator 54 Preparing the machine Preparing the universal joint shaft 43 Product description Additional license plate 34 Function of the implement 21 Special equipment 22 Universal joint shaft locking mechanism 32 Protective equipment Universal joint shaft guard 22 R Ratchet clutch 32 Rating plate on the implement ...

Page 88: ...alling 44 Ratchet clutch maintenance 73 Universal joint shaft maintenance 73 Using the centre line eradicator 54 Using the machine Checking the set working depth 58 W Warning symbols 24 Description of the warning symbols 25 Layout 25 Positions of the warning symbols 24 Working depth 37 Working speed 36 13 Directories Index MG7512 EN GB C 1 29 09 2022 AMAZONE 84 ...

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Page 90: ...AMAZONEN WERKE H DREYER SE Co KG Postfach 51 49202 Hasbergen Gaste Germany 49 0 5405 501 0 amazone amazone de www amazone de MG7512 EN GB C 1 29 09 2022 AMAZONE ...

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