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-15-

B.

Power up the AGV5 and the Display Module will go to the HOME screen of the AGV5
program within 1 minute. The HOME screen is shown below.  The first line of the display
indicates the status of the valve; with the input control current set to 4 milliamperes or
less, the valve is OFF or closed.  The second line of the display indicates the position
sensor (Hall Effect) output voltage at this position of the valve, 1.850 volts in this case.
Read and record the actual voltage of the sensor. This value is the

MIN POS

value.  The

last characters XX.XX of the second line of the display show the position of the valve in
terms of % open.  The % open reading of the valve will not be correct until the valve is
calibrated; disregard the XX.XX value shown at this time.

OFF
ACT 1.850  XX.XX

C.

Increase the current from the simulator to 20 milliamperes and observe the display; the
proper display is shown below.

NOTE: On valves below S/N 2001, if the magnet does

not move and the position sensor voltage on the display does not change, reverse
the green and white wires connecting to the actuator coil and retry.

 The top line of

the display indicates that the valve is operating in the position control mode and the
desired set point from the simulator is for a 100% open condition.  The XXX.XX value is
the valve position based on the position sensor signal; this value is incorrect until after
the valve is calibrated.  Read and record the value shown on the second line for the
position sensor voltage in the place of the 3.750 value in the example. This value is the

MAX POS 

value.  At this time reduce the input current signal from the simulator to 4

milliamperes or less before proceeding.

PS 100.00 XXX.XX
ACT 3.750  XX.XX

D.

In order to program the position sensor calibration values into the AGV5 unit, the
configuration password must be entered in sequence.  When in the configuration mode
all of the internal configuration values of the AGV5 are displayed. These values are never
adjusted in normal use and should be accessed only by qualified personnel.  The first
configuration screen is shown below.  After it appears, press the SETUP key until the
HARDWARE CONFIG screen shown in section 3.5D appears, no other screen values will
require adjustment from the factory default values.

  F1

to enter 
configure
mode
press

  F2

then
press

SETUP

then
press

PRESSURE CONTROL
RateLimPSI

ÿ

25.00

SETUP

press to
move to
the next
group

Summary of Contents for AGV5 Series

Page 1: ...E AGV5 1 AGV5 1A AGV5 2 AGV5 2A IMPORTANT SAFETY NOTICE PROPER INSTALLATION MAINTENANCE REPAIR AND OPERATION OF THIS EQUIPMENT IS ESSENTIAL THE RECOMMENDED PRACTICES CONTAINED HEREIN SHOULD BE FOLLOWE...

Page 2: ...SERVICE MANUAL SECTION ITEM PAGE 1 0 VALVE SERVICE AND REPAIR MANUAL OVERVIEW 3 2 0 PARTS IDENTIFICATION 5 3 0 REPLACEMENT OR UPDATE OF PCB ASSEMBLY 13 4 0 REPLACEMENT OF THE PRESSURE TRANSDUCER 17 5...

Page 3: ...g To facilitate troubleshooting and to establish service schedules a maintenance log should be kept on the valve Calibration Calibration of the AGV5 is performed in a controlled environment before shi...

Page 4: ...FIG 1A PART IDENTIFICATION WHITE GREEN COVER CONTROL HOUSING ASSEMBLY ACTUATOR ASSEMBLY PORT ASSEMBLY TERMINAL WIRING TOP VIEW 0 GREEN...

Page 5: ...ION 1 1 881002 KT PCB Field Retrofit Kit 1a 1 872005 PCB Assem bly Logic 1b 1 810114 Bushing Magnet 1c 1 810112 Assembly Magnet Holder 1d 4 801008 W asher Flat 4 1e 4 801009 W asher Lock 4 1f 4 801010...

Page 6: ...FIG 1 B PART IDENTIFICATION NOTE DRAWING SHOWS CURRENT CONFIGURATION OF VALVE SOME MINOR DIFFERENCES MAY EXIST ON OLDER UNITS PRIOR TO S N 2001...

Page 7: ...f 1 810036 O ring 2g 1 810037 O ring 2h 1 810027 O ring 2i 1 810025 O ring 2j 1 810031 O ring 2k 1 803020 O ring Lube 3 3 801018 Screw 10 32 4 1 50303076 Valve Seat Primary 5 1 50303086 Valve Seat Sec...

Page 8: ...FIG 1C PART IDENTIFICATION ACTUATOR HOUSING MAGNET ASSEMBLY POPPET ASSEMBLY...

Page 9: ...4 801009 W asher Lock 4 1f 4 801010 Screw 4 40 2 1 820020 Valve Repair Kit 2a 1 810033 O ring 2b 1 810038 O ring 2c 1 810035 O ring 2d 2 810023 O ring 2e 1 810024 O ring 2f 1 810036 O ring 2g 1 81003...

Page 10: ...RT IDENTIFICATION NOTE FOR UPDATE KIT 820022 IT 19 ALL COMPONENTS SHOWN COME PREASSEMBLED AND TESTED 820022 KIT ALSO INCLUDES A SPECIAL MAGNET HOLDER ASSEMBLY WITH A 10 32 THREAD TO FIT VALVES BELOW S...

Page 11: ...1010 Screw 4 40 2 1 820020 Valve Repair Kit 2a 1 810033 O ring 2b 1 810038 O ring 2c 1 810035 O ring 2d 2 810023 O ring 2e 1 810024 O ring 2f 1 810036 O ring 2g 1 810037 O ring 2h 1 810027 O ring 2i 1...

Page 12: ...4 20 mA OUTPUT 1 4 20mA SIMULATOR i I A B C D E F G H J K L AGVS DIRECT ACTING GAS VALVE 19 36 VDC POWER 19 36 VDC RETURN _ 19 36 VDC RETURN 4 20 POSITION OUT 4 20 PRESSURE OUT 6 SERIAL RS485 _ SERIAL...

Page 13: ...to grip the cover C Remove the old PCB assembly 1a by removing the four Phillips headscrews 1f which secure it to the pressure transducer housing base 19 With the PCB assembly 1a loose locate the thr...

Page 14: ...O rings 2c and 2f in place under the pressure transducer housing assembly 19 Tighten the six Allen screws 26 to 18 20 inch pounds in order to hold the transducer housing assembly 19 to the control ho...

Page 15: ...op line of the display indicates that the valve is operating in the position control mode and the desired set point from the simulator is for a 100 open condition The XXX XX value is the valve positio...

Page 16: ...oltage representing the maximum open position of the valve or 100 open Recall the value read and recorded in section 3 5 step C This value minus 50 millivolts should be used for the MAXPOS value The 5...

Page 17: ...plied in a kit 27 which includes all of the necessary parts NOTE When repairing or updating existing AGV5 units with S N 1400 or lower the obsolete pressure transducer and transducer housing as well a...

Page 18: ...transducer housing K Attach the wiring to the PCB assembly 1a in the proper orientation 5 0 AGV5 PRESSURE TEST 5 1 After repair and before returning an AGV5 valve to service the valve assembly must be...

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