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5

OPERATING PROCEDURES

•  Release the trigger when a clicking sound indicates the chuck will not turn further.  

•  For  drilling, always use the drill setting, indicated by the pictogram of a drill bit.  

At this setting, the drive will not disengage from the chuck.

KEYLESS CHUCK

Center the rotation direction knob to prevent the motor from accidentally starting. 

Note there are two rings on the chuck. Turn the endmost knurled ring of the 

chuck clockwise by hand while, holding the second ring with the other hand

(closer to the rear of the tool) to prevent the motor from turning; this closes the

jaws of the chuck.  Turning that same endmost knurled ring counter-clockwise

opens the jaws.

Open the jaws to accept the bit and then close the jaws so they clamp the bit 

tightly.

SPORTLIGHT

 

To turn the light on, insert the battery pack and press the trigger switch ON.    

 

Press it again to turn the lamp OFF.  

The entire spotlight head (the black portion of the light) rotates to angle the light 

from 0 to 60 degrees in a vertical plane.  

 

To change the spotlight head angle

 

1.  Hold the spotlight handgrip in one hand with the lens facing away from you. 

 

2.   Grasp the head and bezel (the black portion of the light) with the other    

 

hand and twist it clockwise (behind) by 180 degrees.  

 

3.  The lens will now be facing up at about 60 degrees.  

 

If the lightbulb burns out, a spare lightbulb is included, stored inside the spot-

light head.    

 

1.  Hold the head with the lens facing you.  

 

2. 

Unscrew the bezel/reflector/lens assembly by turning it counterclockwise. 

   

 

3.  A spare lamp is located above and slightly to the left, behind the main    

lamp.

 

4.  Remove the burned-out light bulb from the spring that holds it and replace  

it with the spare.

 

5. 

Replace the bezel/reflector/lens assembly by turning it clockwise.    

BATTERY PACK and CHARGER 

 

Battery must be fully charged for a minimum of 6 hours

before using the drill.

 

Batteries will reach full performance after about five charge/discharge cycles.

 

Always have the drill rotation switch in neutral/lock position when removing or 

inserting the battery to avoid unintentional starting.

 

To remove the battery pack from the tool, press the lock spring buttons and pull 

out.

 

To insert, simply push the battery pack in until the lock spring clicks.

 

The battery charger consists of two parts: 

 

 1.  a combined transformer/120 volt plug with a low-voltage lead

 

 2.  a charging stand

 

Insert the transformer/plug into a 120V household current receptacle. 

 

The step of the battery pack has positive and negative terminal markings on it. 

Align these with the identical markings on the top of the charging stand and 

insert the battery pack into the base (The pack will not insert properly if reversed).

 

The red light is the power indicator. When the charger is connected to the AC 

household current, the red light is on. 

 

The green light is the charge indicator. When the battery is properly inserted 

into the charger and charging, the green light is on. 

 

Normal charging time is 3 to 5 hours.  The charger will charge the battery at the 

normal rate until the charging is complete.  The current will then diminish and continue 

to provide a small trickle charge. The battery temperature will then cool to normal.

 

When charging more than one battery pack in succession, allow 15 minutes 

between the charges.

Summary of Contents for 241-9902

Page 1: ... Worklight Kit SAVE THIS MANUAL You will need this manual for safety instructions operating procedures and warranty Put it and the original sales receipt in a safe dry place for future reference Operator s Manual 18 VOLT 18 VOLT ...

Page 2: ...to check that keys and adjusting wrenches are removed from any rotating tool before using 14 AVOID UNINTENTIONAL STARTING Don t carry the tool with a finger on the switch Be sure the direction switch is in the NEUTRAL position when not in use or when changing bits 15 STAY ALERT Watch what you are doing use common sense Don t operate any tool when you are tired 16 CHECK FOR DAMAGED PARTS Before usi...

Page 3: ...amaged cord may result in a fire or electrical shock charger is damaged in any way have it repaired by a qualified serviceman 3 DO NOT CAUSE A SHORT IN THE BATTERY TERMIANLS Take care that metal such as paper clips nails the sides of a metal tool box do not cause a short in your battery Extremely high temperatures and fire can result 4 DO NOT INCINERATE THE BATTERY This product has been carefully eng...

Page 4: ...rotation direction knob until the chuck stops turning TORQUE REGULATOR This is a 20 position dial situated just before the chuck When the indicator reads 1 the torque is at a minimum before the clutch disengages the chuck from the drive When the indicator is just past 19 the output is at maximum before it is disengaged This is useful in driving screws into different types of material More torque s...

Page 5: ...is located above and slightly to the left behind the main lamp 4 Remove the burned out light bulb from the spring that holds it and replace it with the spare 5 Replace the bezel reflector lens assembly by turning it clockwise BATTERY PACK and CHARGER Battery must be fully charged for a minimum of 6 hours before using the drill Batteries will reach full performance after about five charge discharge c...

Page 6: ...horter arm of a large allen wrench in the chuck aligning it with the jaws so they grip three of its six flat sides 5 Place the drill on a flat surface and support the chuck with a piece of wood about 8mm or 3 8 above the surface 6 Strike the long arm of the wrench with a hammer so that the chuck turns counter clockwise and unscrews from the spindle This may require a fairly sharp blow 7 Repeat the p...

Page 7: ...02D 22 Inside gear 241 9902D 23 2 gear center 241 9902D 24 2 gear 241 9902D 25 1 gear center 241 9902D 26 1 gear 241 9902D 27 Gear box PART NO DESCRIPTION 241 9902D 28 Screw 241 9902D 29 Connection clip 241 9902D 30 D C motor 241 9902D 31 Screw 241 9902D 32 Right case 241 9902D 33 Battery pack upper case 241 9902D 34 Contact 241 9902D 35 S type spacer 241 9902D 36 Battery release button 241 9902D ...

Page 8: ...1 9902D 241 9902L WARNING Repairs should be made by an authorized repair center Do not open or disassemble this power tool Contact Sharp Group Enterperise Co Ltd at 1 866 915 8626 for questions regarding this power tool 8 ...

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