Alto ENCORE R Electrical Troubleshooting Manual Download Page 10

American-Lincoln Technology

          1-9

ENCORE R Troubleshooting Guide

SCRUB BRUSHES CIRCUIT

SCRUB BRUSHES CIRCUIT

Conditions necessary for circuit to work

1.

Battery voltage

2.

Key switch on

3.

CB-4&5 closed

4.

Solenoid 5  closed in rev.

5.

Solenoid 6 closed in forward.

6.

Solenoid 2A closed when not in neutral andbrushes down with battery voltage above 31.5(CCV)

7.

Seat switch closed

NEW MODULE

(B+)

11

1

2

3

4

5

6

7

8

9

10

13

12

15

16

(B-)

CB-5

CB-4

2A

SCRUB BRUSH SOL.

10 AMP

10 AMP

25F

7D,7E

27

26

26

33

34

35

28 27

11

13

7K

17

17

18

18

7G

7F,7G

7E,7F

7A,7B

7A,7B

7,7A

29

30

31

28

2

3

3

3A

12

1T

25G,H,J

36

36

25

25F

25G

1,1A,1B

BRUSH

DECK

SWITCH

BATT.

IGN.

ACC

OFF

UP

DOWN

YEL

RED

LOADED

DOWN

OFF

RAISE

BRUSH DECK

ACTUATOR

1207-1135

CONNECTOR

TO THROTTLE

CONTROL UNDER

FOOT PEDAL

R

Y

G

36 V BATTERY BANK

7,7C,7H,

77,77C,77D

1

A

B

REV. MTR. SOL.

FWD. MTR. SOL.

5

6

10,10A

11

10

10B

9B

9A

9A

9

11A

SCRUB BRUSH

MOTORS

300 RPM

2A

E

77A

77B

K

J

E

G

CB-2

45 AMP.

45 AMP.

CB-3

8

16

9
1

T0207/0002

T207

Summary of Contents for ENCORE R

Page 1: ...AMERICAN LINCOLN TECHNOLOGY ELECTRICAL TROUBLESHOOTING GUIDE ENCORE R SCRUBBER Beginning with Serial No 178575 Part No 2 86 00207 2001 Printed in the U S A American Lincoln Technology...

Page 2: ...EMENT 1 2 DRIVE MOTOR FORWARD 1 3 DRIVE MOTOR REVERSE 1 4 SQUEEGEE CIRCUIT 1 5 VACUUMCIRCUIT 1 6 HORN HOUR AND CONDITION METER CIRCUITS 1 7 LOW BATTERYSHUT DOWN CIRCUIT 1 8 SCRUB BRUSHES CIRCUIT 1 9 B...

Page 3: ...Electrical service should be done by a qualified technician experienced in DC voltage and DC testing equipment GENERALSTATEMENT The following guide will present each electrical circuit separately not...

Page 4: ...WD MTR SOL REV MTR SOL THE SEAT SWITCH JUMPS FROM THE REV SOL TO 1AAND THEN TO THE FWD SOL FU 1 10 AMP 10 AMP 10A 10 11 11 7K 7K 11 11A 7 7C 7H 77 77C 77D 2 3 12 12 25A 25V 25W 25W 25Y 25Y 25Y 25V 1T...

Page 5: ...B 5 CB 4 70 AMP REV MTR SOL THE SEAT SWITCH JUMPS FROM THE REV SOL TO 1AAND THEN TO THE FWD SOL FU 1 10 AMP 10 AMP 11 9A 9A 9B 9 11 7K 7K 11 11A 7 7C 7H 77 77C 77D 2 3 12 12 25A 25V 25W 25W 25Y 25Y 25...

Page 6: ...ry for circuit to work 1 Battery voltage 2 Key switch on 3 FU 3 closed 4 Rev Switch closed 36V BANK 1 1A 1B 3 KEY SW 8M 3A RED 2 AMP SB FU 3 SQUEEGEE SWITCH RAISE VAC OFF VAC ON C OPEN IN REVERSE NC D...

Page 7: ...rate 1 Battery voltage 2 Key switch on 3 Squeegee switch in middle or lower position 4 FU 3 CB 1 closed 5 Solenoid 3A closed KEY SW CB 1 25 AMP CHANGE TO 50A FOR 2ND MTR VACUUM VACUUM SOLENOID 3A 3A 2...

Page 8: ...necessary for circuits to work 1 Battery voltage 2 Key switch on 3 CB 5 6 closed 4 Horn button depressed for horn only 5 Seat switch closed for hour meter to work HORN SW 36V BANK HORN KEY SW ACC CB 6...

Page 9: ...volt age 31 5 CCV for more then 60 seconds 5 Items 4 and 5 can be re set by turning key off for about 3 5 seconds then back on T0206 0002 NEW MODULE B 11 12 16 14 15 13 17 B CB 5 2A SCRUB BRUSH SOL 1...

Page 10: ...11 1 2 3 4 5 6 7 8 9 10 13 12 15 16 B CB 5 CB 4 2A SCRUB BRUSH SOL 10 AMP 10 AMP 25F 7D 7E 27 26 26 33 34 35 28 27 11 13 7K 17 17 18 18 7G 7F 7G 7E 7F 7A 7B 7A 7B 7 7A 29 30 31 28 2 3 3 3A 12 1T 25G H...

Page 11: ...5 Water shut off solenoid off with foot pedal in neutral and no voltage on pin 9 wire11 or knob on solution flow module is turned full clockwise NEW MODULE B 11 12 16 14 13 B CB 5 2A SCRUB BRUSH SOL 1...

Page 12: ...BRUSHESAND SOLUTION OFF IN NEUTRALCIRCUIT 1 10 DRIVE MOTOR FORWARD 1 3 DRIVE MOTOR REVERSE 1 4 GENERALSTATEMENT 1 2 HORN HOUR AND CONDITION METER CIRCUITS 1 7 INDEX 1 11 LOW BATTERYSHUT DOWN CIRCUIT...

Page 13: ...1 12 American Lincoln Technology ENCORE R Troubleshooting Guide NOTES...

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