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Alto-Shaam HALO HEAT ED2-48/P, Installation, Operation And Maintenance Manual

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Alto-Shaam HALO HEAT ED2-48/P Installation, Operation And Maintenance Manual Download Page 1

W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA

PHONE: 262.251.3800 • 800.558.8744

USA

/

CANADA

FAX: 262.251.7067 • 800.329.8744

U

.

S

.

A

.

ONLY

www.alto-shaam.com

®

MN-28820 • 03/08

P R I N T E D I N U

.

S

.

A

.

H e a t e d D i s p l a y C a s e s

F u l l S e r v i c e o r S e l f S e r v i c e

Models:

ED2-48; ED2SYS-48
ED2-48/ P; ED2SYS-48/ P

EU2SYS-48; EU2SYS-48/ P

ED2-72; ED2SYS-72
ED2-72/ P; ED2SYS-72/ P
ED2-72/ PL; ED2SYS-72/ PL
ED2-72/ PR; ED2SYS-72/ PR

EU2SYS-72; EU2SYS-72/ P
EU2SYS-72/ PL
EU2SYS-72/ PR

ED2-96; ED2SYS-96
ED2-96/ PL; ED2SYS-96/ PL
ED2-96/ PR; ED2SYS-96/ PR

EU2SYS-96; EU2SYS-96/ P
EU2SYS-96/ PL
EU2SYS-96/ PR

• I N STALLATION

• OPERATION

• MAI NTENANCE

ED2-48

ED2-96

ED2SYS-48

ED2SYS-72

ED2SYS-96

ED2-72

Summary of Contents for HALO HEAT ED2-48/P

Page 1: ...y Cases Fu ll Service or Self Service Models ED2 48 ED2SYS 48 ED2 48 P ED2SYS 48 P EU2SYS 48 EU2SYS 48 P ED2 72 ED2SYS 72 ED2 72 P ED2SYS 72 P ED2 72 PL ED2SYS 72 PL ED2 72 PR ED2SYS 72 PR EU2SYS 72 EU2SYS 72 P EU2SYS 72 PL EU2SYS 72 PR ED2 96 ED2SYS 96 ED2 96 PL ED2SYS 96 PL ED2 96 PR ED2SYS 96 PR EU2SYS 96 EU2SYS 96 P EU2SYS 96 PL EU2SYS 96 PR INSTALLATION OPERATION MAINTENANCE ED2 48 ED2 96 ED2...

Page 2: ...ng or installing the equipment model Contact the Alto Shaam service department if you have any questions concerning installation operation or maintenance NOTE All claims for warranty must include the full model number and serial number of the unit U N PA C K I N G 1 Carefully remove the appliance from the carton or crate NOTE Do not discard the carton and other packaging material until you have in...

Page 3: ... to indicate the presence of a hazard that can or will cause minor personal injury property damage or a potential unsafe practice if the warning included with this symbol is ignored C A U T I O N Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored D A N G E R Used to indicate the p...

Page 4: ...sponsibility of the dealer or user These adjustments include but are not limited to thermostat calibration door adjustment leveling electrical hook up and installation of optional casters or legs LEVELING Level the appliance from side to side and front to back with the use of a spirit level We recommend checking the level periodically to make certain the floor has not shifted nor the appliance mov...

Page 5: ... 20 3 16 513mm 47 11 16 1212mm 3 76mm ADJUSTABLE PEGS IN EACH CORNER ELECTRICAL PANEL ELECTRICAL OUTLET 72 1829mm 26 1 8 664mm 20 3 16 513mm 47 11 16 1212mm 3 76mm ADJUSTABLE PEGS IN EACH CORNER ELECTRICAL PANEL ELECTRICAL OUTLET 3 76mm ADJUSTABLE PEGS IN EACH CORNER 96 2438mm 26 1 8 664mm 20 3 16 513mm 47 11 16 1212mm ELECTRICAL PANEL ELECTRICAL OUTLET ED2SYS 48 ED2SYS 72 ED2SYS PROFILE ED2 PROFI...

Page 6: ...8 3 16 1477mm Swivel Caster 26 1 4 666mm OPENING WIDTH Swivel Caster 26 1 4 666mm OPENING WIDTH Rigid Caster Swivel Caster Swivel Caster 26 1 4 666mm OPENING WIDTH 26 1 4 666mm OPENING WIDTH 26 1 4 666mm OPENING WIDTH 28 5 16 719mm OPENING HEIGHT Shown with optional shelf Shown with optional shelf Shown with optional shelf Shown with optional shelf Shown with optional shelf Shown with optional she...

Page 7: ... bonding lead must be connected to this stud and the other appliances metal parts to provide sufficient protection against potential difference The terminal is marked with the following symbol ELECTRICAL CONNECTION ELECTRICAL ED2 48 ED2SYS 48 EU2SYS 48 SERIES VOLTAGE PHASE CYCLE HZ AMPS KW 120 208 240 UL 1 50 60 13 8 3 3 AT 208 1 50 60 11 6 2 5 AT 240 1 50 60 13 0 3 1 230 CE 1 50 60 12 6 2 9 230 1...

Page 8: ...T REDUCED BY 4 3 4 121mm 304332 304342 304352 PANEL KIT COUNTER TOP BRUSHED STAINLESS STEEL CUSTOM COLOR 5001281 5001282 5001283 P148 P152 P153 PANEL KIT SYSTEM BRUSHED STAINLESS STEEL CUSTOM COLOR 5001293 5001295 5001297 P154 P155 P156 PANEL KIT SYSTEM EU2SYS ONLY BRUSHED STAINLESS STEEL CUSTOM COLOR 5001287 5001289 5001291 5005788 5005790 5005793 PAN INSERT SELF SERVICE 4 102mm DEEP 1001990 1001...

Page 9: ... 30 45 minutes before loading the case with hot food Follow the operating instructions indicated on the next page of this manual D A N G E R AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANED HOSED DOWN OR FLOODED WITH WATER OR LIQUID SOLUTION OF ANY KIND DO NOT USE WATER JET TO CLEAN SEVERE DAMAGE OR ELECTRICAL HAZARD COULD RESULT WARRANTY BECOMES VOID IF APPLIANCE IS FLOODED D A N G E R...

Page 10: ...ion when handling hot items Be certain only hot PREPACKAGED foods in appropriate heat tested containers are used in the self service section of the display case Do not stack food containers 5 RESET THERMOSTAT S AS NEEDED After all products are loaded into the display case and the doors are closed it is necessary to reset the thermostat s For fully enclosed sections reset the thermostat to the numb...

Page 11: ...TROL SIDE WITH CUTTING BOARD Cutting Board Bracket BT 2342 Thermostats TT 3498 Indicator Lights LI 3027 OR LI 3951 Light Switch SW 33896 Cutting Board ED2 48 ED2SYS 48 4016 1 ED2 72 ED2SYS 72 4017 1 ED2 96 ED2SYS 96 4016 2 Electrical Cord CD 3291 OR CD 3557 Plug ED2 48 PG 3337 ED2 72 96 PG 3267 ...

Page 12: ...6 MODELS Up to 28 One Third Size Pans per display case One 1 TWO THIRDS SIZE PAN and two 2 ONE THIRD SIZE PANS per pan zone 48 MODELS Up to 3 Two Thirds Size Pans with 6 One Third Size Pans per display case 72 MODELS Up to 5 Two Thirds Size Pans with 10 One Third Size Pans per display case 96 MODELS Up to 7 Two Thirds Size Pans with 14 One Third Size Pans per display case One 1 FULL SIZE PAN and o...

Page 13: ...e 1 TWO THIRD SIZE PANS and Two 2 ONE THIRD SIZE PANS per pan zone 72 MODELS Up to 3 Two Thirds Size Pans with 6 One Third Size Pans per display case 96 MODELS Up to 5 Two Thirds Size Pans with 10 One Third Size Pans per display case Two 2 ONE HALF SIZE PANS and One 1 ONE THIRD SIZE PANS per pan zone 72 MODELS Up to 6 One Half Size Pans with 3 One Third Size Pans per display case 96 MODELS Up to 1...

Page 14: ...RIPTION DIMENSIONS W X L 48 72 96 1002585 GN 1 1 GN 1 2 GN 1 3 Long 58 mm x 711 mm 4 4 1002591 GN 1 1 GN 1 2 GN 1 3 Long 41 mm x 711 mm 6 1002619 GN 1 4 25 mm x 270 mm 6 10 14 1000544 GN 1 1 GN 1 2 GN 1 3 Short 25 mm x 327 mm 9 15 21 MODEL 48 72 96 DESCRIPTION PART NO QTY PART NO QTY PART NO QTY INTERNATIONAL PAN DIVIDER KIT 5009135 1 5009136 1 5009137 1 ...

Page 15: ... however a maximum of 1 to 2 minutes must be the only time period allowed for the initial heat to be released from the product The unit is equipped with a thermostat indicating a range of between 1 and 10 Use a metal stemmed indicating thermometer to measure the internal temperature of the product s being held Adjust the thermostat setting to achieve the best overall setting based on internal prod...

Page 16: ...anding water as quickly as possible after rinsing CLEANING AGENTS Use non abrasive cleaning products designed for use on stainless steel surfaces Cleaning agents must be chloride free compounds and must not contain quaternary salts Never use hydrochloric acid muriatic acid on stainless steel surfaces Always use the proper cleaning agent at the manufacturer s recommended strength Contact your local...

Page 17: ...for easier cleaning E To help maintain the protective film coating on polished stainless steel clean the exterior of the unit with a cleaner recommended for stainless steel surfaces Spray the cleaning agent on a clean cloth and wipe with the grain of the stainless steel Always follow appropriate state or local health hygiene regulations regarding all applicable cleaning and sanitation requirements...

Page 18: ...emperatures of both hot and cold foods is by internal product temperature A quality thermometer is an effective tool for this purpose and should be routinely used on all products that require holding at a specific temperature A comprehensive sanitation program should focus on the training of staff in basic sanitation procedures This includes personal hygiene proper handling of raw foods cooking to...

Page 19: ...72 SERIES 14228 ED2 96 SERIES Control panel for Model ED2 48 Fuses FU 3775 Thermostat TT 3498 Indicator Light LI 3027 OR LI 3951 Cutting Board Bracket BT 2342 Switch SW 33896 Switch SW 33896 Thermostat TT 3498 Indicator Light LI 3027 OR LI 3951 ED2 SERIES SERVICE VIEWS D A N G E R DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING ...

Page 20: ... ED2 72 72 P 5004183 ED2 72 PR 5004184 ED2 72 PL 5004185 ED2 96 5004186 ED2 96 PR 5004187 ED2 96 PL Hinge Repair Kit HG 28160 C A U T I O N The performance of this unit has been optimized using the factory provided bulbs These bulbs should be replaced with an exact replacement or with a factory recommended replacement These bulbs have been treated to resist breakage and must be replaced with simil...

Page 21: ...ass Clamp CM 26765 48 CM 26766 72 CM 26767 96 End Glass LEFT OR RIGHT GL 25762 Front Glass Full Service GL 25420 48 1 REQ D GL 25785 72 1 REQ D GL 25420 96 2 REQ D End Panel 1005367 Handle HD 27795 48 HD 27796 72 HD 27797 96 Bumper Track 1001949 48 1001950 72 1001951 96 Bumper BM 24082 ED2 SERIES SERVICE VIEWS Upper Door Track NOT SHOWN TK 26752 48 TK 26754 72 TK 26756 96 ...

Page 22: ... 8 IN 3488 INSULATION CORNER 1 FOOT BU 3105 SHOULDER BUSHING 8 BU 3106 CUP BUSHING 8 SL 3063 INSULATING SLEEVE 8 TA 3540 HIGH TEMPERATURE TAPE 1 ROLL ST 2439 STUD 10 32 8 NU 2215 HEX NUT 16 CABLE REPLACEMENT KIT CABLE HEATING SERVICE KIT NO 4880 INCLUDES CB 3045 CABLE HEATING ELEMENT 134 FEET CR 3226 RING CONNECTOR 4 IN 3488 INSULATION CORNER 1 FOOT BU 3105 SHOULDER BUSHING 4 BU 3106 CUP BUSHING 4...

Page 23: ...SS GL 25762 2 2 2 2 GS 22547 2 2 2 2 12 GLASS FRONT FULL SERVE SELF SERVE GL 25420 1 1 GL 25586 1 1 13 HANDLE GLASS HD 27795 1 1 1 1 14 HEATING CABLE KIT 132ft 40234mm 4880 X X X X 15 HINGE ASSEMBLY LEFT HAND INCLUDES SUPPORT RIGHT HAND HINGE REPAIR KIT HG 26764 1 1 1 1 HG 26763 1 1 1 1 HG 28160 1 1 1 1 16 INDICATOR LIGHT WHITE LI 3951 2 2 2 2 17 INSULATION IN 22364 1 1 1 1 IN 2003 1 1 1 1 18 LEGS...

Page 24: ... ONLY ST 24173 1 1 1 1 1 1 1 1 10 FUSE HOLDER FUSE 15 AMP FU 3772 1 1 1 1 1 1 1 1 FU 3775 2 2 2 2 1 1 1 1 11 GLASS END GASKET END GLASS GL 25762 2 2 2 2 2 2 2 2 GS 22547 2 2 2 2 2 2 2 2 12 GLASS FRONT FULL SERVE SELF SERVE GL 25785 1 1 1 1 1 1 GL 25889 1 1 GL 25430 1 1 1 1 13 HANDLE GLASS HD 27796 1 1 1 1 1 1 1 1 14 HEATING CABLE KIT 210ft 64008mm 4881 X X X X X X X X 15 HINGE ASSEMBLY LEFT HAND I...

Page 25: ...1005367 2 2 2 2 2 2 9 EQUIPOTENTIAL STUD 230V ONLY ST 24173 1 1 1 1 1 1 10 FUSE HOLDER FUSE 15 AMP FU 3772 1 1 1 1 1 1 FU 3775 2 2 2 2 1 1 11 GLASS END GASKET END GLASS GL 25762 2 2 2 2 2 2 GS 22547 2 2 2 2 2 2 12 GLASS FRONT FULL SERVE SELF SERVE GL 25420 2 2 GL 25430 1 1 1 1 13 HANDLE GLASS HD 27797 1 1 1 1 1 1 14 HEATING CABLE KIT 280ft 85344mm 14228 X X X X X X 15 HINGE ASSEMBLY LH RH HG 27340...

Page 26: ...peration Care Manual 25 EU2SYS 48 FRONT VIEW ED2 48 ON BU2 48 CART WITH OPTIONAL CASTERS EU2SYS 48 REAR VIEW ED2 48 ON BU2 48 CART WITH SHELF Front Panel 1002681 End Panel 1002016 2 Shelf optional 5005786 Casters Plate 1002149 ...

Page 27: ...2149 4 4 4 CORD 6ft 1828mm CD 3607 1 1 5 FAN FA 3568 1 1 6 FAN CORD CD 33338 1 1 7 PANELS 1006857 4 4 8 TERMINAL BLOCK BK 3023 2 2 1 BUSHING STRAIN RELIEF BU 3011 1 1 1 1 2 BUSHING SNAP BU 3378 1 1 1 1 3 CASTERS PLATE 1002149 6 6 6 6 4 CORD 6ft 1828mm CD 3607 1 1 1 1 5 FAN FA 3568 1 1 1 1 6 FAN CORD CD 33338 1 1 1 1 7 PANELS 1006857 4 4 4 4 8 TERMINAL BLOCK BK 3023 2 2 2 2 1 BUSHING STRAIN RELIEF ...

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Page 42: ...tion or fifteen 15 months from the shipping date whichever occurs first THIS WARRANTY DOES NOT APPLY TO 1 Calibration 2 Replacement of light bulbs and or the replacement of display case glass due to damage of any kind 3 Equipment damage caused by accident shipping improper installation or alteration 4 Equipment used under conditions of abuse misuse carelessness or abnormal conditions including but...

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