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11

Counterflow Filters (Not Included With Furnace)

The furnace-mounted filter rack includes a rack mounted
on the top of the furnace. Two filters fit into the rack and
rest against the sides of the return air plenum, forming a
“V” above the furnace.

FILT

ER

FILTER

ACCESS 

DOOR

RETURN

DUCT

FI

LT

ER

Counterflow Furnace Mounted Filter Rack

Remember dirty filters are the most common cause of
inadequate heating or cooling performance.
The filters should be inspected and cleaned or changed
every two months or as required. In some installations,
the filters can be inspected and cleaned or changed after
disconnecting the electrical power and removing the
optional access door in the return air plenum.  If the
installation does not have an access door proceed as
follows:
1. Disconnect the electrical power.
2. Remove the upper door from the furnace.
3. Remove the left filter first by reaching to the left side of

the blower, pushing the filter up slightly to remove it
from the filter rack. Then carefully pull the filter down
past the left side of the blower housing. Be careful not
to dislodge any trapped dirt or debris from the filter.

4. Remove the right filter by reaching to the left side of

the blower. Lift filter up slightly to remove it from the fil-
ter rack. Move the filter to the left side of the return air
plenum, and down past the left side of the blower
housing. Be careful not to dislodge any trapped dirt or
debris from the filter.
a. Some installations will have two throwaway filters.

If dirty, these filters must be thrown away and

replaced with two new similar size throwaway

filters.

b. Other installations will have two permanent filters.

Wash, rinse and dry dirty permanent filters. After

cleaning, both sides should be sprayed with a filter

adhesive (available in hardware stores) as in-

structed on the adhesive container.
When badly torn or uncleanable, permanent filters
must be replaced with permanent filters of the
same type and size.

Routine Maintenance

5. To reinstall the filters, first MAKE CERTAIN THE AIR-

FLOW DIRECTION ARROW POINTS TOWARDS THE
FURNACE. Then insert the filters from the left side of
the blower. Starting with the right filter, push the filter
into the plenum so that the bottom of the filter rests in
the filter rack and the upper edge rests against the
side of the plenum. Repeat with the left filter (Figure
8).

6. Replace the air circulation blower door, then reconnect

the electrical power.

Horizontal Filters (Not Included With Furnace)

For furnaces installed horizontally, filters must be in-
stalled external to the furnace casing. A central return
with filters installed in the duct behind the return grille
may be used. This would simplify filter replacement by
merely requiring the removal of the grille. Clean or replace
filters every two months or as required. Dirty filters are the
most common cause of inadequate heating or cooling
performance.

Induced Draft Motor Lubrication

The induced draft motor bearings are permanently lubri-
cated. No further lubrication is required.

Air Circulating Blower Motor Lubrication

The air circulation blower motor bearings are permanently
lubricated. No further lubrication is required.

Summary of Contents for 80% SINGLE-STAGE COUNTERFLOW FURNACE

Page 1: ...tained Take time to familiarize yourself with the information concerning furnace installation features operation and maintenance contained within this manual 80 SINGLE STAGECOUNTERFLOWFURNACE USER S I...

Page 2: ...he customer This includes all safety precautions and related items Prior to actual installation thoroughly familiarize yourself with this Instruction Manual Pay special attention to all safety warning...

Page 3: ...re in a safe place for future reference THE INSTALLATION AND SERVICING OF THIS EQUIPMENT MUST BE PERFORMED BY QUALIFIED EXPERIENCED TECHNICIANS ONLY WARNING Should overheating occur or the gas supply...

Page 4: ...arances for the furnace are always maintained These clearances are listed on the Furnace Clearance Label attached to the fur nace unit If any question develops contact the in staller of the furnace or...

Page 5: ...1 Headaches Nausea Dizziness Flu Like Symptoms 2 Excessive humidity heavily frosted windows or a moist clammy feeling in the home 3 Smoke from a fireplace will not draw up the chimney 4 Flue gases tha...

Page 6: ...F 20 40 10 F 15 35 0 F 10 30 10 F 5 25 20 F 5 20 30 F 3 18 For Propane LP Installations Only For furnaces operating on propane please review the fol lowing warnings before use WARNING To avoid death p...

Page 7: ...cal components are contained in both compartments To avoid electrical shock injury or death do not remove any internal compartment covers Contact a qualified servicer at once if an abnormal condition...

Page 8: ...following the five minute waiting period in Step 7 follow the instructions on the front page of this manual If gas can not be smelled Push the selector switch to ON 9 Replace the door on the front of...

Page 9: ...problem causing the control to open can be corrected Roll out Limit Switches The roll out limit switches are normally closed electri cally manual reset temperature activated sensors The switches are m...

Page 10: ...ll furnace components are in proper working order and that the heating system functions appropriately Particular attention should be paid to the following items Repair as necessary Flue pipe system Ch...

Page 11: ...throwaway filters If dirty these filters must be thrown away and replaced with two new similar size throwaway filters b Other installations will have two permanent filters Wash rinse and dry dirty pe...

Page 12: ...URING NUMBER P _ _ _ _ _ _ _F SERIAL NUMBER _ _ _ _ _ _ _ _ _ _ To obtain the proper labels the Model Manufacturing Number and Serial Number of the unit must be supplied These numbers are recorded on...

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