AlphaGen ACX2000i Operation Manual Download Page 7

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041-036-B000-001, Rev. A (07/2013)

1.0 Introduction

1.1 ACX2000i Generator

1.2 ACX2000i Generator Accessories

The following additional items are included with the generator. Keep all accessories in a convenient

location for future use or reference.

•

Battery Charge Kit

•

Oil Jug

•

Oil Drain Pipe

•

Quick Start Guide

•

Screwdriver

•

Spare Spark Plug

•

Spark Plug Wrench

Spark Plug

Access Cover

Choke Lever

Maintenance Panel

Exhaust Grill

Spark Arrestor

Fuel Valve

Primer Bulb

Gas Cap

Control Panel

Starter Grip

Figure 1-1, Generator Controls

Summary of Contents for ACX2000i

Page 1: ...AlphaGen ACX2000i 120V Portable Generator Operation Manual Effective July 2013...

Page 2: ...s fumes safety information to PREVENT INJURY OR DEATH to the technician or user WARNING FUMES HAZARD FIRE HAZARD WARNING provides flammability safety information to PREVENT INJURY OR DEATH to the tech...

Page 3: ...er or improperly maintained Photographs and drawings in this manual are for illustrative purposes only and might not exactly match your installation Review this manual before proceeding If there are q...

Page 4: ...m 19 2 12 Economy Switch 19 2 13 Stopping the Engine 20 3 0 Maintenance 21 3 1 Emission Control System 21 3 2 Maintenance Schedule 22 3 3 Changing Oil 23 3 4 Servicing the Air Cleaner 24 3 5 Spark Plu...

Page 5: ...verload LED Location 16 Figure 2 8 Battery Charging 17 Figure 2 9 Circuit Breaker Location 18 Figure 2 10 Low Oil Alarm LED Location 19 Figure 2 11 Economy Switch Location 19 Figure 2 12 Engine Switch...

Page 6: ...ring the generator indoors WARNING FUMES FIRE HAZARD Generators are a potential source of electrical shocks when misused do NOT operate wet conditions WARNING ELECTRICAL HAZARD Do not operate the gene...

Page 7: ...generator Keep all accessories in a convenient location for future use or reference Battery Charge Kit Oil Jug Oil Drain Pipe Quick Start Guide Screwdriver Spare Spark Plug Spark Plug Wrench Spark Plu...

Page 8: ...panel is removed The bar code number label is found in three locations On the side of the generator near the fuel valve On the back of this manual The BCN number is on the foil label on the shipping c...

Page 9: ...c oil is approved for use in Alpha generators generally and is recommended when operating the generator in temperatures below 32 F Use synthetic oil to fill the oil well of the generator and use it fo...

Page 10: ...ed If any undesirable operating symptoms appear while using a gasoline that contains ethanol replace it with a gasoline that has the proper blend CAUTION Use automotive unleaded regular gasoline only...

Page 11: ...ead Screwdriver Procedure 1 Remove the maintenance cover 2 Remove the three screws from the air cleaner Remove the cover to check the element Clean or replace as necessary see Section 3 4 for details...

Page 12: ...uel tank was empty it may be necessary to pump the primer bulb 7 times to get fuel to the carburetor 2 Turn the engine switch ON 3 Move the choke lever to the START position 4 Pull the starter grip li...

Page 13: ...s engine damage caused by an excessively lean air fuel mixture CAUTION 2 6 Operating at Extreme Temperatures High temperature adversely affects generator operation Generator performance will decrease...

Page 14: ...ions for standby power to Alpha equipment should only be made by authorized and qualified personnel Do not connect the generator to an automatic transfer device or severe damage may result WARNING ELE...

Page 15: ...before connecting them to the generator If the equipment begins to operate abnormally becomes sluggish or stops suddenly turn off the generator engine switch immediately Disconnect the equipment and e...

Page 16: ...erload LED Location The total wattage of all equipment connected must be considered Do not exceed the current limit specified for any one receptacle Do not modify this generator or use it for purposes...

Page 17: ...nd sparks if you make accidental contact between a battery terminal and the vehicle s frame or body Connect the positive charging cord to the positive battery terminal Do not reverse the charging cabl...

Page 18: ...mmediately If swallowed drink large quantities of water or milk and follow with milk of magnesia or vegetable oil Call a physician immediately KEEP OUT OF REACH OF CHILDREN WARNING ELECTRICAL HAZARD T...

Page 19: ...automatically when the electrical load is disconnected and returns to the proper speed to match the power of the electrical load when the load is reconnected Turning the Economy switch OFF disables th...

Page 20: ...ut disconnecting all loads can cause damage to the generator or equipment Continually stopping the generator with a load applied can lead to damage of the control module CAUTION Normal Shutdown 1 Turn...

Page 21: ...standards The regulations dictate that the manufacturer provides operation and maintenance standards regarding the emission control system Tune up specifications are provided in Section 6 0 Specifica...

Page 22: ...s or 50 Hours Every 6 Months or 100 Hours Once per Year or 300 Hours Engine Oil Check x Change x x Air Cleaner Check x Clean x Spark Plug Clean Adjust x Spark Arrester Clean x Fuel Filter Check x Repl...

Page 23: ...on the dipstick 6 Reinstall the dipstick and then the maintenance cover and tighten the screws securely Recommended oil is SAE 15W 40 when ambient temperature is above 32 F 0 C Synthetic SAE 0W 40 is...

Page 24: ...TION 1 Loosen the panel screws and remove the side maintenance panel 2 Remove three air cleaner retaining screws Remove the air cleaner cover and check the air cleaner element Clean or replace the ele...

Page 25: ...any dirt from around the spark plug base 4 Use the supplied wrench to remove the spark plug 5 Visually inspect the spark plug Discard it if the insulator is cracked or chipped 6 Clean the spark plug w...

Page 26: ...cap on the spark plug securely 12 Reinstall the spark plug maintenance cover The spark plug must be securely tightened An improperly tightened plug can become very hot and possibly damage the generat...

Page 27: ...issue unless you drop the arrester or the clamp or screws behind the grill Taking the grill off or leaving it on is a matter of your convenience but the procedure below will include removing the grill...

Page 28: ...breakdown and the formation of gum and varnish and to inhibit corrosion in the fuel system and carburetor CAUTION 1 Be sure the storage area is free of excessive humidity and dust 2 It is best to keep...

Page 29: ...Exercising the Generator It is essential that the generator be exercised on a regular basis This will prevent the accumulation of varnish or sludge in the fuel system remove moisture from the generat...

Page 30: ...tch on Is there a spark from the spark plug Is there fuel in the tank Refuel the fuel tank NO YES To check spark 1 Remove the spark plug cap and clean any dirt from around the spark plug 2 Remove the...

Page 31: ...he electrical equipment to an electrical shop for repair NO NO YES YES YES Is the circuit breaker and ON Reset the circuit breaker NO 33 2000Wi OM Take the generator to an authorized Powerhouse servic...

Page 32: ...00 RPM with economy switch off Ignition system Electronic Spark plug A7RTC Starting system Recoil Fuel Automotive unleaded gasoline Lube oil synthetic or conventional SAE 15W 40 0W 40 for extreme cold...

Page 33: ...Inc may request defective parts to be returned Anything replaced under warranty becomes the property of The Coast Distribution system Inc To Obtain Warranty Service Do not return this generator to th...

Page 34: ...s If any emissions related part on your engine is defective the part will be repaired or replaced by The Coast Distribution System Inc Owner s Warranty Responsibilities As the SORE owner you are respo...

Page 35: ...System Carburetor including the choke system and replaceable high altitude main jets Engine speed control system Economy Throttle Intake manifold Engine control module Evaporative Control System Fuel...

Page 36: ...ou read and follow the instructions provided exactly c To reduce risk of battery explosion follow these instructions and those marked on the battery d Never smoke or allow an open spark or flame in th...

Page 37: ...ip to carburetor fuel lines or sheet metal body parts Connect to a heavy gauge metal part of the frame or engine block vii Connect charger ac supply cord to electric outlet and viii When disconnecting...

Page 38: ...667 8743 Alpha Technologies GmbH Hansastrasse 8 D 91126 Schwabach Germany Tel 49 9122 79889 0 Fax 49 9122 79889 21 Alphatec Ltd 339 St Andrews St Suite 101 Andrea Chambers P O Box 56468 3307 Limassol...

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