Alpha ARES 440 Tec Installation And Servicing Instructions Download Page 1

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ARES 440 Tec

ARES 550 Tec

ARES 660 Tec

ARES 770 Tec

ARES 900 Tec

Floor standing, high output, modular

condensing boilers

Installation and Servicing

Instructions

Leave these instructions with the

Building Manager

ARES Tec

Summary of Contents for ARES 440 Tec

Page 1: ...Tec ARES 550 Tec ARES 660 Tec ARES 770 Tec ARES 900 Tec Floor standing high output modular condensing boilers Installation and Servicing Instructions Leave these instructions with the Building Manager...

Page 2: ...2 Alpha ARES Tec 440 900...

Page 3: ...in parts 10 2 3 Dimensions 11 2 4 Operating data general characteristics 12 2 4 1 Technical data according to the ErP directive 13 2 4 2 Determining the primary circuit pump or boiler pump 14 3 Instru...

Page 4: ...objects for which the manufacturer is not liable Before carrying out any cleaning or maintenance operations cut the appliance off from the power mains by acting on the switch on the system and or usin...

Page 5: ...f aeration vents and the flue exhaust system highlighting how essential they are and how it is strictly forbidden to change them Inform the user on how to control the water pressure in the system as w...

Page 6: ...constructive elements that affect the operational safety of the appliance ATTENTION To tighten or loosen the screw attached fittings use suitable wrenches only Improper use and or unsuitable tools ca...

Page 7: ...uct Identification Number 7 Types of approved flue exhaust configurations 8 NOx NOx class A Characteristics of the heating circuit 9 Pn Useful heat output 10 Pcond Useful output in condensation 11 Qn...

Page 8: ...OILER FROST PROTECTION Activated by default This protection only cuts in when the electric and gas supply are present If the electric or gas supply are disconnected and 11 SM detects a temperature of...

Page 9: ...ermoregulation and global flow temperature Logic of operation Possibility of controlling the power of the single heating elements for calibration and or assistance with reserved access code Domestic h...

Page 10: ...cription 1 HSCP CONTROL PANEL 2 VG GAS VALVE 3 BURNER COVER 4 E ACC IGNITION 5 E RIL IONISATION 7 TL LIMIT THERMOSTAT 8 BURNER 9 SILICON ALUMINIUM EXCHANGER 10 SL LEVEL SENSOR 11 CONDENSATION COLLECTI...

Page 11: ...1448 1448 1448 1448 Width L mm 1087 1355 1355 1623 1623 Width L1 mm 1039 1307 1307 1575 1575 Depth mm 946 946 946 946 946 Attachment sizes G Gas fitting mm inch 80 3 80 3 80 3 80 3 80 3 F System flow...

Page 12: ...casing Qn 0 1 0 1 0 1 0 1 0 1 Flue temperature at net of Tf Ta min C 31 0 31 0 31 0 31 0 31 0 Flue temperature at net of Tf Ta max C 46 7 46 7 46 7 46 7 45 8 Maximum permitted temperature C 100 100 1...

Page 13: ...nominal heat output in low temperature mode Tr 30 C 1 Boiler with power range adjustment YES NO Auxiliary electricity consumption At full load elmax kW 0 626 0 783 0 940 1 096 1 252 At partial load el...

Page 14: ...20 K 31 926 ARES TEC 660 ErP Maximum flow rate in l h t 15 K 36 487 Nominal requested flow rate in l h t 20 K 27 365 The boiler pump must have head that can ensure circulator flow rates according to...

Page 15: ...5 6 7 8 9 11 17 22 28 34 39 44 50 56 67 78 89 100 111 167 222 277 333 389 445 555 667 778 0 001 0 002 0 003 0 004 0 005 0 006 0 007 0 008 0 009 0 010 0 015 0 020 0 030 0 035 0 040 0 050 0 060 0 070 0...

Page 16: ...ith regulations in force The expansion vessels ensure complete absorption of the dilation of the fluid contained in the system Slurry and build up have been cleaned out of the system 3 4 protection de...

Page 17: ...e pallet it is necessary to use a jib crane to avoid damaging it Remove the casings and harness it using slings A fig 3 being careful to pass the slings through the load bearing crossbeams of the fram...

Page 18: ...turn upside dow n Do not expose to rain Fragile Do not expose to sunlight Do not store at temperature lower than 5 C 23 F superior than 50 C 122 F T ma x 50 C 122 F T min 5 C 23 F 4 3 5 OPERATION TO...

Page 19: ...asurements and with a minimum height of at least 100 mm so that the trap for condensate drainage can be installed Alternatively a trap can be built from this platform next to the boiler at a depth of...

Page 20: ...e boiler is approved for the draining settings described below ATTENTION To configure the C63 you need to order the optional air intake kit which includes instructions on application Separate ducts fo...

Page 21: ...ten the flue exhaust manifold use the screws and gaskets contained in the accessory kit box and a 10 mm socket key The flue exhaust manifold is set up on the LEFT SIDE It is also possible to set up th...

Page 22: ...as incorrect installation can cause damage to people animals and property for which the manufacturer will not be held liable EXAMPLE of GAS SUPPLY SYSTEM Before installation it is advisable to clean...

Page 23: ...te sparks b Immediately open doors and windows to create an air current that purifies the room c Close the gas valves d Seek the assistance of professionally qualified personnel In order to prevent an...

Page 24: ...s following a flue gas leak The top generator of the drain pipe must not be higher than the bottom of the pan TO THE CONDENSATION DRAIN FLOOR OF THE H C U FRONT SIDE The condensate drain pipe outlet i...

Page 25: ...the flue is impervious to the condensate produced and built with suitable corrosion resistant materials The connecting joints must be sealed and equipped with suitable gaskets to stop condensation fr...

Page 26: ...External covering kit for plate exchanger kit 3 13 CoMpLETE opTIoNAL EXTERNAL KITS Safety kits including pump and plate exchanger Safety kits including pump and hydraulic separator External covering...

Page 27: ...Instructions for the installer 3 13 CoMpLETE opTIoNAL SAFETY KITS 1400 Hi Hvsi Hvaso 1000 880 160 1523 1103 611 502 956...

Page 28: ...Instructions for the inst aller 3 13 CoMpLETE opTIoNAL SAFETY KITS...

Page 29: ...1 55 33 50 43 54 3 12 ELECTRICAL CONNECTIONS KEY N Description 33 Heat adjuster HSCP 38 BMM Burner management board 43 BCM 230 V power supply clamps 44 F1 Boiler pump 50 Fuse power supply 6 3 A 51 TLG...

Page 30: ...e electrical supply to the boiler with a max distance between the contacts of 3 mm easy to access so that maintenance operations can be carried out quickly and safely The e lectrical s upply t o t he...

Page 31: ...othelocal bus for total temperature control management via HSCP and UFLY The BCM relay contacts support pumps with max absorption of 4 A P Coll Pump Manifold Primary ring Optional Run Signal P CH Heat...

Page 32: ...ower supply INAIL Modulation pump external probe Flow switch KEY N Description 1 SAFE INAIL SAFETY DEVICES 2 General electrical control panel Not supplied 4 BCM Connection clamps BCM E Power supply di...

Page 33: ...N 2 Y4 1 2 3 4 1 2 3 1 2 3 4 5 6 Y3 Y2 0 1 2 12 11 10 9 8 7 6 5 4 3 2 1 3 4 5 6 7 8 9 2 1 3 4 5 6 9 8 10 11 12 13 14 7 Jp2 4 L N S S M L1 PE N P mod IF EXT MIN 10 0V Y4 1 2 3 4 1 2 3 1 2 3 4 5 6 Y3 Y2...

Page 34: ...li valvole di non lazione Ares Tec connection 2 in battery controlled by Cascade Manager with Direct Zone plus Production of Domestic Hot Water Note For configuration of boiler cascade management para...

Page 35: ...32 ON N O OFF 10V ON 10V Wilo Stratos modulating Pump setting Enable ext 0 10 V input...

Page 36: ...valve is open there are no gas leaks the external main switch is engaged the system safety valve on the boiler responds to operation and is connected to the sewer drain the condensate drain trap is f...

Page 37: ...rature Celsius or Farenheit 1 Software information Display and device setting 1 2 1 SETTING THE DATE ROTATE POSITION SELECT SELECT CONFIRM SET CONFIRM DAY with knob C By pressing Key A the current dat...

Page 38: ...E MINUTES all selected The new values by pressing Key A C A English Celsius 09 de dec c 11 28 7 Set the Time Select Escape General Setting C A 1 7 GENERATOR CONTROL ROTATE POSITION SELECT The shaded a...

Page 39: ...ed it is necessary to re calibrate the gas valve ATTENTION Remove cap 2 attach the red cap 3 to the flue point 1 Place the CO2 analysis probe 4 in the hole on the cap Once the measurement has been mad...

Page 40: ...value by turning using a 2 5 mm Allen key screw R CLOCKWISE increases it and ANTICLOCKWISE decreases it refer to the NOZZLES PRESSURES table 1 Adjustment at maximum power Start the boiler in calibrat...

Page 41: ...in follow the operations described above until the boiler does start up again At this point adjust the burner as previously illustrated ATTENTION Calibrate the VGs Gas Valves in the heating control un...

Page 42: ...he services provided by the device parameters and software version are displayed Devices Management Select Select Escape HCM BMM SHC 1 1 1 2 Errors History Select Escape Devices Management Instruction...

Page 43: ...current day are displayed in the upper scale SELECT CONFIRM DISPLAY MODIFY with knob C By pressing Key A The COMFORT function is active Continuous reduced temperature within the 24h see chapt 1 GENERA...

Page 44: ...point Connecting a storage tank probe StempACC in automatic mode the parameter 803 Srv assumes the value 27 and the system re configu ration is requested on HSCP actually saving the new configuration...

Page 45: ...V always corresponds to 0 C 3 Set parameter 31 CH 1 Burner Minimum Setpoint below which the request value will be deleted and the burner will switch off With this configuration the system will set a...

Page 46: ...for ARES 350 Tec ErP Light indicating the General Limit Thermostat TLG is on G Fuses 1 6 3 A H Main Switch I Only for ARES 350 Tec ErP When TLG General Limit Thermostat comes on it cuts off power to...

Page 47: ...rantee long boiler life Annual maintenance of the appliance is compulsory in accordance with Legislation in force Failure to carry out Inspections and Maintenance can cause material and personal damag...

Page 48: ...ly in the power Prior to cleaning check the heat load and the percentage of CO2 see Par 3 13 If the measured load with a correct CO2 level is within 5 of the value indicated the boiler does not need t...

Page 49: ...ns and maintenance Unhook the fan chamber clamping spring right left side Take out screws A from each element with 13mm socket and flat key Take out the red silicone pipes and then the fan chamber Ele...

Page 50: ...A from each element with 13 mm socket key Take out screws B with 13 mm socket key with 13 mm hex key and take out the clamping plates Take out the gas pipe clamping screws right and left side Take out...

Page 51: ...nce Take out the gas fittings from the gas manifold with a 36 mm flat key Lift the rear burner block slightly and take out 2 pins with a 5 mm hex key until you reach holes C left and right side Lift t...

Page 52: ...that the condensate drain trap is unobstructed clean if necessary Inspect the exhaust evacuation pipe and the flue Third phase Reassembly Once the body and or burners have been cleaned put the burners...

Page 53: ...Y Burner Hysteresis C 5 20 5 336 Hs Temperature Gradient C min 1 30 10 353 Hp CH temperatures Reg Proportional 0 50 25 354 HI CH temperatures Reg Integrative 0 50 12 478 Hd CH temperatures Reg Derivat...

Page 54: ...ustment 0 15 0 656 drT DHW Temp Request Differential K 20 20 4 657 drH DHW Request Temp Hysteresis K 1 20 8 310 DpT DHW Pump Postcirc sec 5 600 60 660 dbT DHW Temp Boiler Maximum C 50 0 85 0 75 0 48 C...

Page 55: ...3 4 5 6 7 8 9 MOD 3 POS 2 BL YG BR PK GR BL BR YG YG BL BR K P G alla to alim supply 50 A3 1 2 3 4 5 6 7 A2 A1 A4 A3 Y2 Y1 Y3 D N G 1 2 1 2 3 3 1 4 2 A3 R V 4 2 S U B e K B S U B e R B 3 al to HSCP 1...

Page 56: ...mod 3 8 mod 2 8 YG R E ACC 2 8 BR BL YG BL BR YG K P G G K P 4 2 T ACC 1 T ACC 2 8 MM B VG FILTER Intermediate BL FILTER BK 0 1 2 3 4 5 6 7 8 9 MOD 8 POS 7 Inspections and maintenance INGR ANALOG Ana...

Page 57: ...lame Lost 6 Overheating 7 Aux Temp Sensor 8 Low Water Pressure 9 Outdoor Temp Sensor 10 Internal Failure 11 Unexpected Flame 12 CH flow sensor 13 DHW Temp Sensor 14 CH return sensor 15 Differential Te...

Page 58: ...ter Flowrate 41 Mixed Air Water 42 Pump Locked 43 Pump Not Wired 44 Waterpressure Sensor 45 Water Overpressure 46 Unknown Error 47 Communication 48 Unknown Error 49 HCM Missing 50 Room Temp Sensor 1 5...

Page 59: ...Sun Pan 1 Overheat 83 Sun Pan 2 Overheat 84 Sun Panel 1 Frost 85 Sun Panel 2 Frost 86 SunTank Top Sensor 87 SunTank Bottom Sensor 88 SunTank Inlet Sensor 89 SunTank Overheat 90 BC Communication 91 Exh...

Page 60: ...so on The declared data refers to new products that are correctly installed and used in accordance with applicable regulations Note Correct periodic maintenance is highly recommended www Alpha Innovat...

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Alpha ARES 440 Tec, Installation And Servicing Instructions

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