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Your Power Solutions Partner

CSM46 Modular Converter System

Installation & Operation Manual

Part # 012-554-B2

Effective:

07/2020

Summary of Contents for CSM46

Page 1: ...Your Power Solutions Partner CSM46 Modular Converter System Installation Operation Manual Part 012 554 B2 Effective 07 2020...

Page 2: ......

Page 3: ...routine operation and fault diagnosis of the unit Specifications 012 554 B1 Outline Drawing 10 Module 030 831 06 Customer Connections 10 Module 030 831 08 Assembly I P Cable 10 Module 877 591 04 Assem...

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Page 5: ...ffect the placement of equipment and or installation procedures NOTE A NOTE provides additional information to help complete a specific task or procedure CAUTION CAUTION indicates safety information i...

Page 6: ...llation or removal procedure Ensure that no liquids or wet clothes come into contact with internal components Hazardous electrically live parts inside this unit are energized from the batteries even w...

Page 7: ...2 Ventilation 5 2 13 Paralleling Diode 5 2 14 Reverse Polarity Protection 5 3 CONVERTER SHELF FEATURES 6 3 1 Module Locking Bar 6 3 2 Site Chassis Ground 6 3 3 DC Input 6 3 4 DC Output 7 3 5 Alarm Cab...

Page 8: ...iii 8 1 Output Relay Replacement 14 9 WARRANTY 15 9 1 Warranty 15 10 ACRONYMS AND DEFINITIONS 16...

Page 9: ...52 B2 for use in network powering applications Network a k a Express Simplex Remote Centralized powering is a method of distributing energy over an existing copper network Multiple twisted pair copper...

Page 10: ...rson 6 feet 48Vdc List 85 Alarm output wire harness Molex 2 feet List 87 Alarm output wire harness Molex flying leads 6 feet List 88 Alarm relay replacement Tyco 3 1393190 1 T7CS5D 48 491 403 19 CSM46...

Page 11: ...the operational status of the module 2 2 1 IN The power IN LED indicator illuminates when the converter module is getting power from the shelf input voltage is in the normal range and is not shorted...

Page 12: ...dule The power output is a function of the input voltage into each converter Proper network engineering and copper pair sizing is a requirement for meeting the power demand of the load Input Voltage F...

Page 13: ...automatically if the ambient temperature is reduced 2 12 Ventilation Cooling of the converter module is achieved via bottom to top natural convection and or forced air cooling To maintain proper oper...

Page 14: ...view of CSM46 10 module shelf connections typical Photo is for reference only subject to installation requirements NOTE Refer also to drawings located at the rear of this manual 3 1 Module Locking Bar...

Page 15: ...d The Major alarm relay will be de energized under any one of the following conditions When a converter module has failed When two or more outputs have failed When two of the input feeds are below the...

Page 16: ...e packaged in its original shipping container If the original container is unavailable make sure the product is packed with at least three inches of shock absorbing material to prevent shipping damage...

Page 17: ...emove all metallic jewelry e g watches rings metal rimmed glasses necklaces Wear safety glasses with side shields and prescription lenses if necessary at all times during installation Use OSHA approve...

Page 18: ...nd To attach a 19 rack mount kit see Figure 6 Figure 6 19 rack flush mount kit 5 4 Module Insertion Removal To insert a module lift locking bar place the module on the shelf bottom and slide the modul...

Page 19: ...eding 40 C 104 F airflow must be provided at a rate of 150 LFM across the entire cross section of the shelf This equipment is to be used in controlled environments Load connections should be made in c...

Page 20: ...end both major and minor alarm outputs via Form C relays which are socketed and field replaceable See 1 3 Part Numbers and List Options for ordering information Each relay output can be wired for NO o...

Page 21: ...the IN and OUT LED indicators illuminate on corresponding modules Measure the output voltage to be 58Vdc and reconnect the output 48V cable 7 1 Normal Mode of Operation Normal operation of the conver...

Page 22: ...wear a grounded wrist strap when handling or installing circuit cards Ensure redundant modules or batteries are used to eliminate the threat of service interruptions while performing maintenance on th...

Page 23: ...ty coverage The warranty does not provide to the customer or other parties any remedies other than the above It does not provide coverage for any loss of profits loss of use costs for removal or insta...

Page 24: ...n Electrical Code CMA Circular mil area CSA Canadian Standards Association DC Direct current LED Light emitting diode NC Normally closed NEC National Electrical Code for the USA NO Normally open OSHA...

Page 25: ...ic Noise 45dBa at 1m 3 ft Transient Protection Compliant to GR 1089 CORE Section 4 6 7 for lightning surge susceptibility Section 4 6 10 for ac power faults EMI Meets requirements of GR 1089 CORE Sect...

Page 26: ...D 1 65 H x 0 90 W x 11 D 10 Module Shelf 45mm H x 273mm W x 311mm D excludes connectors and mounting brackets 1 75 H x 10 75 W x 12 25 D MOUNTING 10 Module Shelf 12 or 19 flush or offset mounting WEIG...

Page 27: ...ELCORDIA DOCUMENTS GR 57 CORE Issue1 Functional Criteria for Digital Loop Carrier DLC Systems GR 909 CORE Issue 1 Generic Requirements for Fiber Loop Systems SR 332 Issue 1 Reliability Prediction for...

Page 28: ...n Electrical Code CMA Circular mil area CSA Canadian Standards Association DC Direct current LED Light emitting diode NC Normally closed NEC National Electrical Code for the USA NO Normally open OSHA...

Page 29: ...AWN DATE APPROVALS RPo 2008 02 2008 02 SY THIRD ANGLE PROJECTION UNLESS OTHERWISE SPECIFIED DIM ARE IN MM INTERPRET DIM AND TOL PER ASME Y14 5M 1994 X X X X XX ANGULAR 1 1 0 5 0 25 278 9 10 98 0 9 1 0...

Page 30: ...1 4 20 STUDS AND HARDWARE SUPPLIED MATE WITH TYCO AMP KIT P N 1 229913 1 NON ROHS OR 1 5229913 1 ROHS THE CABLE HOUSING SHOULD BE DRESSED AWAY FROM PINS 1 AND 26 WITH BUNDLE EXITING OVER PINS 25 AND 5...

Page 31: ...O AMP MC PART OF ITEM 11 11 1 REMOVE INSULATION ALUMINIUM FOIL SHIELD AND STRANDED COPPER DRAIN BEFORE INSERTING WIRES TO CONNECTORS 50 1270 2 250 57 15 WIRES CONNECTION CHART Wires to Connector Wires...

Page 32: ...SHALL NOT BE COPIED OR USED FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT TYPE 0 5 D2 1 0 5 0 05 0 002 0 040 0 020 UNITS mm in X X X X X X XX X XX X XXX ANGULAR OF ARGUS TECHNOLOGIES TITLE ISSUE DATE...

Page 33: ...ECIFICATIONS ARE THE PROPERTY OF REVISIONS LTR DESCRIPTION APPD DATE REV 10 MDL SHELF CSM46 JLM 2008 01 08 04 REV BY N T S 0 01 0 04 X XXX 0 02 X X X XX B 0 25mm REVISED TO MATCH ROHS BOM 877 593 04 S...

Page 34: ...08 01 10 MDL SHELF CSM46 JLM 08 04 REV BY DIMENSIONS ARE IN INCHES WITH METRIC mm IN BRACKETS INCHES mm N T S 0 01 0 04 X XXX 0 02 X X X XX B REVISED TO MATCH ROHS BOM 0 25mm SEE B O M 877 594 04 ASSE...

Page 35: ...WISE SPECIFIED DIM ARE IN MM INTERPRET DIM AND TOL PER ASME Y14 5M 1994 X X X X XX ANGULAR 1 1 0 5 0 25 0 375 9 53 0 550 13 97 73 1855 DESCRIPTION CHKD REVISIONS DWN DATE LTR 12 14 2 PLACES USE CRIMP...

Page 36: ...TOLERANCES PART X SCALE APPROVED c 2005 ARGUS TECHNOLOGIES O D CHECKED DRAWN DESIGN MATERIAL FINISH FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED TH...

Page 37: ...dquarter Germany Hansastrasse 8 D 91126 Schwabach Tel 49 9122 79889 0 Fax 49 9122 79889 21 Mail info alpha outback energy com France and Benelux fbnl alpha outback energy com Spain spain alpha outback...

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