Alpha Omega Instruments OXY-SEN Instruction Manual Download Page 7

ALPHA OMEGA INSTRUMENTS CORP.
OXY-SEN OXYGEN MONITOR

         Instruction Manual

SECTION 4.0

OPERATING PROCEDURES

Power On:

Power to the OXY-SEN is applied whenever the instrument is plugged into an AC outlet.

Gas System Pressure Limits

It is imperative that the sample gas pressure to the sensor be kept to under 

1 pound per 

square inch

. There is no automatic pressure correction so operation at a constant pressure will 

provide optimum measuring conditions. Vacuums to 12.5 psia are permissible. Any vacuum 
level greater than that should be avoided as it will cause irreparable damage to the sensor.

Range Operation

The OXY-SEN Oxygen Monitor operates with two (2) different analog signal output ranges 0-
25% and 0-100%.  Selection of the range of operation is done by plugging the monitor's output 
cable into one of the two connectors. The connector on the far right labeled “100%” 
automatically selects the 0-100% range; selecting the connector to the immediate left labeled 
“25%” will provide the 4-20 mADC output over 0-25%. 

If the 25% output range is selected, 

the OXY-SEN will still measure and display oxygen values up to 100%

    

  

Sample Connections

The standard OXY-SEN oxygen sensor is designed to be threaded into a hole prepared to 
accept a M16X1 thread. As such, there are no conventional gas connections to be made. 
Typical applications for the OXY-SEN include glove boxes, reactor vessels, chambers, etc., 
where such threaded holes can be made quite easily. Once the sensor has been properly 
installed and the “O” ring properly seated, then the other end of the sensor cable, may be 
connected to the bottom of the electronics labeled "Sensor".  Alpha Omega Instruments does 
offer an optional “T” like flow through gas housing for the OXY-SEN. If this option has been 
ordered, the housing will be equipped with quick connect fittings on both the gas inlet and outlet.
These fittings are designed for use with 1/4” OD plastic tubing. The housing may also be 
ordered with compression fittings. 

Analog Outputs

The OXY-SEN Oxygen Monitor may be equipped with optional analog outputs for use with a 
recorder, datalogger, etc., which is a powered 4-20 ma loop output.  This output scale is 
determined by the range connection selected.  The interface cable supplied with the Monitor can
be plugged into the connector labeled "25%" or "100%" on the bottom of the electronics 
enclosure.  The cable connector location information can be found in Figure 1.0, and the cable 
pin-outs in Figure 2.0.

Storage of the Monitor 

When the OXY-SEN Oxygen Monitor  is not in use, it may be stored in any position.  If stored in 
an atmosphere where the temperature is greatly different from the temperature where it will be 
used, the instrument should be allowed to come into equilibrium with the operating ambient 
temperature before use. Under 

no circumstances

 should the OXY-SEN Oxygen Monitor or its 

sensor be exposed to temperatures below 40°F (5° C) or above 104 °F (40° C). Doing so will 
damage the sensor and void the warranty.

4

Summary of Contents for OXY-SEN

Page 1: ...e 100 Lincoln RI 02865 Phone 401 333 8580 Fax 401 333 5550 Website www aoi corp com Email salescontact aoi corp com VERSION 2 2 COPYRIGHT 06 18 ALPHA OMEGA INSTRUMENTS CORP ALL RIGHTS RESERVED INCLUDING THE RIGHT TO REPRODUCE THIS MANUAL OR ANY PORTION THEREOF IN ANY FORM ...

Page 2: ...RRANTED AS BEING FIT FOR A PARTICULAR PURPOSE AND THERE IS NO WARRANTY OF MERCHANTABILITY This warranty applies only if i the items are used solely under the operating conditions and manner recommended in this manual specifications or other literature ii the items have not been misused or abused in any manner or repairs attempted thereon iii written notice of the failure within the warranty period...

Page 3: ...N 2 0 SYSTEM DESCRIPTION 2 SECTION 3 0 INSTALLATION PROCEDURES 3 SECTION 4 0 OPERATING PROCEDURES 4 SECTION 5 0 CALIBRATION PROCEDURES 5 SECTION 6 0 REPLACEMENT OF OXYGEN SENSOR 6 FIGURE 1 0 OXY SEN OXYGEN MONITOR DIMENSIONAL DRAWING 7 FIGURE 2 0 OXY SEN OXYGEN MONITOR ANALOG INTERFACE CABLE 8 APPENDIX A MSDS FOR THE 2SEN OXYGEN SENSOR 9 ii ...

Page 4: ...ics ELECTRICAL Display 3 1 2 digit liquid crystal Input Power 115 230 VAC 50 60Hz or 24 VDC Analog Output Optional 4 20 mADC scaled over 0 100 O2 and 0 25 O2 selectable by connector position SAMPLE GAS CHARACTERISTICS Storage Temperature Range 40 to 104 F 5 to 40 C Sample Gas Pressure Limits 2 psig 0 14 kg cm2 CONSTRUCTION Dimensions of Electronics Enclosure 5 3 4 in 146 05 mm Width 5 1 2 in 139 7...

Page 5: ...brane is reduced electrochemically at the gold electrode A resistor and a thermistor for temperature compensation are connected between the cathode and anode As a result the lead oxygen battery is always discharged Current flowing through the resistor and thermistor is proportional to the oxygen concentration of the gas in contact with the Teflon membrane By measuring the voltage between the resis...

Page 6: ...Oxygen Monitor senses the input voltage and adjusts automatically for proper operation Powering the OXY SEN Oxygen Monitor 24 VDC Power Source Version The OXY SEN Oxygen Monitor is powered from a 24 volt DC power source The unit is internally fused for 500 mA All manual references to AC power input do not apply DO NOT CONNECT THE 24VDC POWER SOURCE VERSION TO ANY AC 115 220 VAC POWER SOURCE Mounti...

Page 7: ...mbers etc where such threaded holes can be made quite easily Once the sensor has been properly installed and the O ring properly seated then the other end of the sensor cable may be connected to the bottom of the electronics labeled Sensor Alpha Omega Instruments does offer an optional T like flow through gas housing for the OXY SEN If this option has been ordered the housing will be equipped with...

Page 8: ...libration of the OXY SEN every 2 3 months Calibration Gas The oxygen sensor used in the OXY SEN Oxygen Monitor has a linear output As a result it can be calibrated using a source of fresh air which contains 20 9 O2 For gas measurement expected to be over 20 9 a calibration gas at or above the anticipated measurements may improve calibration accuracy An optional calibration fixture P N OS 1CAL is a...

Page 9: ...the instrument 2 0 Locate the sensor cable located on the bottom of the enclosure and unplug the sensor 3 0 Locate the oxygen sensor where it is mounted and remove the sensor by unscrewing the sensor by rotating in a counterclockwise motion Discard the old sensor see precautionary note below and install the replacement sensor being careful not to over tighten the sensor The sensor has an O ring se...

Page 10: ...ALPHA OMEGA INSTRUMENTS CORP OXY SEN OXYGEN MONITOR Instruction Manual Figure 1 0 Dimensional Drawing 7 ...

Page 11: ...ALPHA OMEGA INSTRUMENTS CORP OXY SEN OXYGEN MONITOR Instruction Manual Figure 2 0 Analogue Output Cable The cable connector is a 4 Pin mini DIN Connector AMP P N 171 2604 8 ...

Page 12: ...LV 10 PPM NOTE TLV and PEL are for concentrated 90 100 Acetic Acid actual solution is less than 50 Lead CAS 7439 92 1 OSHA PEL 0 03mg m3 SECTION III PHYSICAL CHEMICAL CHARACTERISTICS Boiling Point Not Available Specific Gravity Not Available Vapor Pressure Not Available Vapor Density Not Available Evaporation Rate Not Available Physical State Liquid Melting Point Not Available pH 3 5 7 0 Flash Poi...

Page 13: ...Reproductive Effects None identified Effects of Overexposure INHALATION Tightness and pain in chest coughing difficult breathing SKIN CONTACT Irritation EYE CONTACT Irritation SKIN ABSORPTION May be harmful INGESTION Is harmful and may be fatal headache nausea vomiting dizziness gastrointestinal irritation CHRONIC EFFECTS Anemia kidney damage blurred vision lead build up in the central nervous sys...

Page 14: ...Severe irritation or burns of respiratory system SKIN CONTACT Severe burns may cause dermatitis EYE CONTACT Severe burns permanent eye damage SKIN ABSORPTION None identified INGESTION Burns to mouth and throat nausea vomiting gastrointestinal irritation diarrhea shock may be fatal CHRONIC EFFECTS Lung damage teeth damage Target Organs Respiratory system eyes skin teeth lungs Medical Conditions Gen...

Page 15: ... gloves are recommended Protective measures during cell replacement Before opening the packaging containing the sensor cell check the sensor cell for leakage If the sensor cell leaks do not open the container If there is liquid around the cell while in the instrument use the protection listed above in this section SECTION VIII STORAGE AND HANDLING PRECAUTIONS Storage Requirements Store in a cool w...

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