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SECTION 2.0 INSTALLATION PLANNING

Alpha Marine Systems autopilots are of a desirably modular design providing great
installation flexibility. The installation should be planned so that the various units will be
located within the vessel for optimum operational ease. Each unit, however, has its own
installation limitations.

COMPASS UNIT

The Compass Unit is a linear flux-sensing type and thus responsive to magnetic fields.
As with all magnetic compasses it should be located at least three feet from any other
compass, as they will influence each other. In addition, the Compass Unit should not be
mounted in close proximity to any large magnetic steel or iron object or to current
carrying wires, as these produce local magnetic fields that may alter the course output
signal. The Compass Sensor should be mounted low in the boat and about mid-way
between Bow and Stern to prevent acceleration errors. Additionally, the Compass Unit
should be mounted as nearly vertical as possible with the connector facing upwards. It
should be mounted in its mounting bracket and attached to a sturdy support with non-
magnetic screws or bolts.
The Compass Unit is internally gimbaled and allows up to forty-five degrees of heel. If
greater angles are anticipated, it is suggested that an external gimbal be used.

* * CAUTION * *

The Compass is liquid-filled and therefore must not be opened, nor should holes be
drilled in the case.
DO NOT try to rotate the black can relative to the top as seals may be damaged.

CONTROL UNIT

The Control Unit has been constructed of the finest quality components and has sealed
controls to prevent moisture intrusion. Flush mounted units must be caulked to the
mounting surface and tested for leakage. Trunnion mounted units must be mounted
below decks out of the direct weather, as with all premium electronics such as radios.
The trunnion-mounted units have been provided with a mounting bracket, which may be
utilized either by itself or in conjunction with custom fabricated brackets.

WARNING: In no case may additional holes be drilled in the Control Unit case and only
the four existing screws supplied or 10/32 screws not exceeding 1/2" in length may be
used for trunnion mounting the Control Unit. The mounting bracket may be drilled to suit
the installation.

 * * CAUTION * *

The Control Unit has heat-dissipating components and MUST be mounted with adequate
ventilation. It must not be mounted in a compartment with other sources of extreme heat
such as engine compartments, as loss of operation or damage may result.

Summary of Contents for Alpha 3000

Page 1: ......

Page 2: ...hall consist solely of the repair or replacement of the goods returned to the factory postage paid Under no circumstances shall ALPHA MARINE SYSTEMS or its officers employees or agents be responsible or liable or injury to person or property loss of profit or any other consequential or resulting damage which may be claimed to ha ve been incurred throu gh the use or sale of the produ cts Before usi...

Page 3: ...arranty Registration 3 Operation 4 Installation Planning 6 System Connection Notes 7 Installation instructions 8 System installation 8 Drive unit installation 11 Compass installation 17 Maintenance and Troubleshooting 20 ...

Page 4: ......

Page 5: ...nit With the switch in the OFF position the Autopilot will steer a course which is somewhat dependent on the wind and sea conditions With AUTO TRIM ON the Control Unit will continually compute a trim correction for the vessel thus maintaining a far more accurate course This dynamic trim compensation is important because the trim correction is dependent on wind and sea conditions and thus ever chan...

Page 6: ... SECT ION 1 0 OPERATION OPERATION GUIDE 1 Set Course Selector to match vessel heading 2 Push POWER ON button to turn the pilot on 3 Engage the Drive Link using the Morse Control and rock either the ships wheel or the Course knob to engage 4 Trim course with Course Setting knob 5 Switch the AUTO TRIM ON for automatic trim correction 6 To dodge around an obstacle use the Course knob or the Remote He...

Page 7: ... gimbaled and allows up to forty five degrees of heel If greater angles are anticipated it is suggested that an external gimbal be used CAUTION The Compass is liquid filled and therefore must not be opened nor should holes be drilled in the case DO NOT try to rotate the black can relative to the top as seals maybe damaged CONTROL UNIT The Control Unit has been constructed of the finest quality com...

Page 8: ...utdown to see that voltage never exceeds 50V where pilot will be connected Also check any high current motor Electric Motor Driven systems Power Windless Refrigeration Macerators etc produce excessive transients An electrical survey and any required corrections must be performed before connecting any pilot component to the boats electrical service Since efficiency is the keynote of this unit cabli...

Page 9: ...is to either steer the vessel to Port or STBD The Control Unit must know which way it is installed so it may steer correctly When the Drive Unit is installed to turn to PORT when it extends wire Drive Unit to Control Unit Shown in Fig 3 1 PORT EXTENSION When Drive Unit is installed to turn to STBD when extended install as shown in Fig 3 1 STBD EXTENSION Set the YAW Control to Full CW and AUTO TRIM...

Page 10: ...power cable to the power source 10 Check the polarity of the power at the spade lugs CAUTION Reverse polaritycan cause serious damage to the unit 11 Shut OFF the input power and connect both the Drive Unit and input power leads to J1 17 Pin Terminal Strip as shown in Fig 3 1 NOTE BE SURE THE RUDDER FEEDBACK CABLE IS CONNECTED 12 Mount the Control Unit in its mounting bracket with four screws or se...

Page 11: ...w the Drive Unit to hang un mounted on the Drive Arm 6 Check Fig 3 5 for proper mounting alignment and mounting angles Be sure that the Drive Unit is at 90 degrees to the Drive Link 7 Find the proper mounting location for the Drive Unit and make a bracket to provide support or mark this location if there is an existing structure 8 Attach the drive unit mounting plate to the boat or fabricated brac...

Page 12: ... while checking for clearance 14 Install the Morse control head at the chosen location per instructions included with it and check for proper latch motion 15 Recheck that the Drive Unit centers the Helm Minor adjustments may be made by screwing the ram in or out up to one full turn If further adjustment is necessary the rear mounting bracket must be moved 16 Lubricate the Driv e Unit Ba ll Joint w...

Page 13: ...o units the sensor and the electronics INSTALLATION 1 Lay out all components as required bythe vessel design 2 Locate all components with particular attention to the Sensor This unit must be mounted with the connector uppermost and the canister mounted vertically It is internally gimbaled to 45 degrees in roll and pitch and is the onlymagnetically sensitive component 3 The sensor mounting bracket ...

Page 14: ...arefully check the installation and verify that all connections have been made correctly SYSTEM TEST 1 Engage the Drive Link Latch using the Morse Control while rocking the wheel 2 Set the Compass knob to agree with the ships heading 3 Press POWER ON and rotate the Compass knob and verify that wheel follows the Control with Helm corrections in the proper direction 4 If the pilot Compass does not a...

Page 15: ...t and disengagement is also recommended Wherever the unit is mounted it should be kept clean and all bolts checked for tightness The Compass Unit requires no maintenance other than to keep it clean and give it the care you would any precision compass assembly The compass is liquid filled and sealed and contains no user serviceable parts therefore if the compass should need repair it must be return...

Page 16: ...ock a Check alignment of drive link Incorrect drive link installation a Re drill rudder stock if necessary Steers hard over 4 Poor wiring connections a Clean connections and tighten Reverse polarity has damaged control unit a Return for repair Rudder feedback not working a Check the following resistances 10k Red to White 5k Green to Red 5k Green to White All above readings are to be taken at cente...

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