Alltech KEENAN MechFiber340 Operator'S Manual Download Page 1

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Revision G04 July 2018

Operator’s Manual

MechFiber340

MechFiber360

KEENAN MechFiber340 & 360

Operator’s Manual

Effective from models

MF34I100 & MF36I100

Revision G04 July 2018

Summary of Contents for KEENAN MechFiber340

Page 1: ...Revision G04 July 2018 Operator s Manual MechFiber340 MechFiber360 KEENAN MechFiber340 360 Operator s Manual Effective from models MF34I100 MF36I100 Revision G04 July 2018 ...

Page 2: ...CONTENTS 2 Revision G04 July 2018 ...

Page 3: ...1 8 6 Shear Bolts 32 8 7 Nuts Bolts 33 8 8 Tyres 33 8 9 Wheels 34 8 10 Rear Feed out Elevator Where Fitted 34 8 11 Side Sub Feed out Elevator Where Fitted 35 9 Maintenance Checklist 36 10 Specifications 37 PART II Spare Parts 11 Parts List 38 11 1 Hydraulic system 38 11 2 Front cover parts 39 11 3 Driveline chains 41 11 4 Driveline parts 42 11 5 Rotor Parts 46 11 6 Auger Parts 47 11 7 Auger Chambe...

Page 4: ... minimum moving parts ensure a robust machine with high mechanical efficiency Simple routine maintenance and correct operation will deliver many years of service However in the event of unforeseen problems KEENAN s world class service means you can be assured of a prompt solution This manual has been designed to present the information you need to operate and maintain your machine Most sections of...

Page 5: ...r KEENAN MechFiber Mixer Wagon Failure to observe the information contained in a caution may invalidate your warranty Note Texts with this heading give general information which improves the operation efficiency of your KEENAN MechFiber Mixer Wagon The KEENAN MechFiber Mixer Wagon and the KEENAN MechFiber BaleBlend machines are subject to International patents including the following Europe E0 833...

Page 6: ...perators manual before using the machine Shut off the engine and remove the key before performing maintenance or repair work on the machine Never reach into the rotating auger Danger of entrapment Do not ride on the platform or ladder Look out for overhead power lines Apply the handbrake when parked Do not stand between the tractor and mixer wagon while it is in operation 6 Revision G04 July 2018 ...

Page 7: ...nt and thorough mix with all types of materials including baled silage hay or straw roots and liquids The angled paddles help mixing by sweeping the material from end to end The placement of the blades ensures the materials reach optimum size length without grinding it down and destroying the all important scratch factor of the forages producing a MechFiber mix Mixing time will be determined by th...

Page 8: ...C door should only be opened or closed when the PTO is engaged paddles turning when material is in the machine Figure 1 KEENAN MechFiber Mixer Wagon BaleBlend Option Shown A properly operated and maintained KEENAN mixer wagon will give years of trouble free operation Regular maintenance of the machine is essential both for long machine life and also to meet the warranty requirements Refer to instr...

Page 9: ...achine at all times This machine should only be operated by one person at all times The machine should never be left unattended during operation 5 Safety The KEENAN MechFiber Mixer Wagon has many safety features built into its design but ultimately safe operation requires the vigilance of the operator and an understanding of potential safety hazards The machine is designed to be used as a mixer ch...

Page 10: ...ll covers guards are fitted and closed correctly Never remove guards when the mixer wagon is connected to the tractor l Ensure the mixer wagon and the immediate area surrounding it is clear of people especially children before commencing operation Ensure that there is sufficient visibility for the operator to observe all danger zones and that the tractor is equipped with mirrors to enable the oper...

Page 11: ...alified maintenance personnel enter the mixing chamber In the case of an untrained person entering the mixing chamber at the very minimum the following precautionary safety guidelines should be strictly adhered at all times 1 Ensure the PTO and hydraulic hoses are disconnected 2 Apply the mixer wagon handbrake and disconnect the tractor from the machine on level ground 3 Use suitable PPE such as p...

Page 12: ...r load cells connected to a weighbox unit readout box at the front of the machine The system uses 12 volt DC power from the tractor or battery if fitted The weighbox unit can be rotated for visibility during loading and from the tractor cab but should be folded out of the line of the tractor wheel for road work Loads are displayed in kilograms or lbs with scale increments of 5 kg 10 lb The unit is...

Page 13: ... hoses see table 1 from the machine to double and single acting spool valves on the tractor as appropriate 4 Examine the mixing chamber to ensure that All blade covers have been removed where fitted All spare parts and foreign objects have been removed No damage has occurred during transport 5 Check the weighbox and ensure the power lead from the weighing system is either connected to the tractor ...

Page 14: ...n the valve chest feed pipe and so seals and or the valve chest itself may be damaged if oil flows in the wrong direction through the chest Typically the hydraulic return pipe on the valve chest is fit with a one way flow valve to prevent oil being fed to the valve chest in the wrong direction This is identifiable as a steel connection on the end of the pipe with an arrow stamped on its side to in...

Page 15: ...t may also be adjusted on farm by moving the assembly up or down within the bolt holes or turning the complete hitch over as it is suitable to operate facing either way up Notes 1 A minimum of four M20 x 100mm Grade 8 8 bolts must be used to secure the Swivel Ring Hitch the Clevis Hitch to the drawbar 2 Care must be taken when adjusting the hitch height so that there is adequate PTO clearance and ...

Page 16: ...re of the loading this may occur at load levels below that necessary to break the shear bolt CAUTION The machine can be overloaded before the shear bolt breaks Therefore not breaking a shear bolt is not an indication that the machine is not being overloaded The overall amount of material that can be chopped mixed in one load depends on the following Machine size Overall dry matter of the TMR The c...

Page 17: ...roper chopping this tumbling action will not take place correctly In addition to reducing mix quality it increases the horsepower requirements and reduces the life of the machine The effectiveness and speed of chop is determined by The number of effective sharp and intact blades The dry matter of the material to be added The amount of pre chopping of material The loading sequence The total amount ...

Page 18: ... Load concentrate feeds along the length of the machine Load forages to the front back and centre of the unit in alternate grabs during the mixing Remove all twine wrap or polythene from bales Round or square bales should be split or broken into 4 pieces minimum Use front grab or forks as required Stop PTO before moving to feed out area Mixing time will depend on chop length required Order Speed F...

Page 19: ...s open LOADING AND MIXING SEQUENCE Set paddles running at 6 8 RPM for all bale types Note When chopping straw higher revs can be used Load round bales to the centre of the unit with the flat end towards the top knife Allow minimum of 2 minutes for previous bale to chop down before adding another CAUTION Do not load more than one bale at a time Stop PTO before moving to feed out area Mixing time wi...

Page 20: ... damage may occur 6 These times are achievable if the bale is loaded in the correct position and the loading method as described above is followed These times may vary slightly depending on the tightness of the bale and the be haviour of the bale when it is being chopped 7 When loading large square bales the method is to load the bale so that the sections lie across the tines so as to prevent the ...

Page 21: ...ed by chopping sufficient material for 2 days 7 9 FEEDING OUT 1 Ensure that the VFC door is still closed 2 Re engage the tractor PTO at idle increasing engine revs to between 1 400 and 1 600 rpm to achieve a paddles running speed of 6 8 rpm Allow the TMR to loosen and tumble for 15 20 seconds 3 Slowly open the VFC door to maximum of way then allow at least 1 minute before opening the door fully 4 ...

Page 22: ...o chains used on the KEENAN MechFiber model The primary drive chain ASA120 drives the idler shaft and the auger shaft from the input shaft see figure 9 and the secondary chain ASA160SH drives the rotor Both chains are tensioned by spring assemblies on the slack side of the chain Note ASA120 chain uses split pins in the joiner link as shown while the ASA160SH chain uses roll pins due to the high lo...

Page 23: ...ber Mixer Wagon CAUTION Failure to maintain oil on the chains may reduce the working life by 90 Chain damage is not covered by factory warranty See warranty section for more details It is also essential to monitor and maintain the required chain tension Chain tension is adjustable for the primary chain See next section CAUTION For the first month of ownership i e during the chain bedding in period...

Page 24: ...e of the machine see Figure 9 1 Swing the tensioner indicator upwards to allow full access to the spring seat nuts Using the wrenches open the locknut lower nut and screw clear of the spring seat The spring seat can now be adjusted up or down to set the compressed length to 150mm Its free length is 200mm The lower edge of the spring should now be positioned in the centre of the green section of th...

Page 25: ...gs These are as follows Grease point A Rotor bearing front see figure 10a Grease point B Input shaft bearing rear see figure 10a 10c Grease point C Input shaft bearing front see figure 10a 10c Grease point D Auger bearing front see figure 10a Grease point E Idler shaft bearing front see figure 10a Grease point F Idler shaft bearing rear see figure 10a 10c Grease point G Rotor bearing rear see figu...

Page 26: ...Revision G04 July 2018 Figure 10a Front bearing grease points Figure 10b Rear bearing grease points 26 ...

Page 27: ...3 pumps 3 cc 5 grams 0 175 oz LARGE BEARINGS 4 pumps 4 cc 7 2 grams 0 26 oz MEDIUM BEARINGS 3 pumps 3 cc 5 grams 0 175 oz SMALL BEARINGS 1 pump 1 cc 2 grams 0 035oz Note 1 pump stroke of manual grease gun typically produces 1cc of grease 2 Pivot points After every 40 hours of operation apply grease to the following pivot points through grease fittings Grease point I VFC door ram top pin front see ...

Page 28: ...Revision G04 July 2018 Figure 11a VFC Door grease points 28 Figure 11b Drive system pivot points grease points ...

Page 29: ...ase points on central greasing manifold In addition to above there are a number of grease points on the chassis which should be grease at 40 hour intervals also These are outlined in Figure 11c Figure 11d below Figure 11d Single axle chassis grease points ...

Page 30: ...Revision G04 July 2018 30 Figure 11e Tandem axle chassis grease points Figure 12 Central greasing manifold ...

Page 31: ...ly grease to each of the Tine Bolt grease points individually 2 The M24 tine bolt lock nuts should be checked for tightness they should be tight enough to prevent the tine from having any side movement but allow it fall under its own weight when let drop 3 The rubber buffer should also be checked for wear or signs of damage which may affect its shock absorption Optimum tine to top knife gap is 235...

Page 32: ... be used with the KEENAN MechFiber340 MechFiber360 Machine type Shaft Shear Bolt MechFiber340 360 T60 M10 x 65 x 8 8 Table 5 Shear bolt CAUTION Failure to use the correct grade of shear bolt can result in overload failure of the machine and will invalidate your warranty 32 BaleBlend Creel BaleBlend Tines Cradle Arms Load Bumper Assembly ...

Page 33: ...ere fitted Figure 15 U Bolt Position on Bogie 8 8 TYRES 1 Each week check the tyres for wear and damage 2 Each week check the tyre pressures Optimum tyre pressures are shown in Table 7 This information is given as guidance If in doubt please contact KEENAN service WARNING When refitting and re inflating tyre wheel assemblies a safety cage should be used to prevent possible injury Incorrectly fitte...

Page 34: ... centre of the wheel is properly located on the hub and hand tighten wheel nuts Lower the machine and tighten the nuts to the recommended torque using suitable equipment Check the wheel nuts for tightness after 1 hour of use repeating on a weekly basis 8 10 REAR FEEDOUT ELEVATOR WHERE FITTED An elevator system requires regular maintenance in order to achieve optimum performance Every week the elev...

Page 35: ...e side and run again to check The elevator surface needs to be kept clean at all times in order to avoid feed building up and falling into the rollers during operation Do not allow old feed to build up on the sides of the belt Each week ensure that the bearings are greased as per figure 17 17a below Ensure that the elevator is free moving in each direction and there is no feed caught in the slide ...

Page 36: ...e grease Drive chains Keep the automatic oiler reservoir where fitted full of SAE 10 oil Check the condition of primary and secondary chain tensioner arms Tyres Check that tyres are inflated to the recommended pressures and make sure the wheel nuts are tight Chain tensions Grease the pivot points on the primary and secondary chain tensioner mechanisms Axle U bolts Check axle U bolt torque settings...

Page 37: ...102 lbs 2 MechFiber360 weight based on twin axle for a single axle remove approximately 500 kgs 1 102 lbs and reduce payload to 6 500 kgs 14 326 lbs 3 Weights may vary depending on exact specifications 4 MF360 payload is restricted to a maximum of 5 500kg when fitted with 445 45R 19 5 wheels tyres on a single axle WARNING Due to hazards involved in entering the mixing chamber it is recommended tha...

Page 38: ...em P N Qty Description MechFiber340 MechFiber360 1 702106 702106 2 Hydraulic feed out tray hose assembly 5502mm 2 704923 704922 1 VFC door hydraulic hose kit 4 3 704254 704254 1 Auto oiler actuator hose 4 FP160 001 0095 FP160 001 0095 1 Hydraulic hose holder assembly Table 9 Hydraulic system ...

Page 39: ...1 3 701363 3 Handle 4 FP160 037 0036 1 Front guard lower section assembly 1 5 FP160 037 0027 1 Stay rod assembly 6 FP160 037 0043 1 PTO guard 7 701274 1 Bearing cover 218mm ID 8 FP160 048 0068 1 Drive system access slot cover plate 9 FP160 037 0034 1 Front left side guard assembly 1 10 FP160 037 0005 1 Front left side top chain guard 11 2 FRONT COVER PARTS ...

Page 40: ...e centres for Front Guards 5 700212 2 M8 x 30 Bolts 6 700736 2 M8 Flat Washer 7 FP160 037 0025 1 Handle Mounting Plate Assembly For Fibreglass Covers 8 FP280 037 0038 2 Spring Lock Spacer Plate 9 EF1038 16 1 Spring Lock Drilled 10 700204 4 M6 Locknut 11 704393 8 M6 x 20mm Countersunk Bolt 12 704121 2 Steel Hinge Black 13 700751 8 M6 x 1 5mm Flat Washer 14 700204 8 M6 Locknut 704516 1 Rubber Catch ...

Page 41: ...drive chain ASA160SH 119 pitches joiner link Sapphire brand 704189 704189 1 Rotor drive chain ASA160SH 119 pitches joiner link Diamond brand OE 3 704097 704097 1 Joiner link ASA120 1 pitch slip fit Diamond brand OE 705027 705027 1 Joiner link ASA120 1 pitch slip fit Sapphire brand 4 705029 705029 1 Joiner link ASA120 1 pitch slip fit Sapphire brand 704099 704099 1 Joiner link ASA120 1 pitch slip f...

Page 42: ...Revision G04 July 2018 11 4 DRIVELINE PARTS 42 ...

Page 43: ...Revision G04 July 2018 43 ...

Page 44: ...pivot pin assembly 18 FP160 048 0138 1 Drive system front plate assembly 19 FP160 048 0156 1 Detachable central greasing manifold and shearbolt holder 20 704439 1 M8 star control knob 21 FP280 048 0127 1 Gearbox pivot pin assembly 22 702294 1 90mm UCFX18 bearing steel flange housing 23 FP160 009 0025 1 70mm taper lock flange mount bearing assembly complete 24 FP280 048 0123 1 Front idler bearing b...

Page 45: ...P160 048 0141 1 ASA120 chain tensioner upper spring seat assembly 54 704882 1 Compression spring 9 53mm wire 54mm ID 200mm long 55 FP160 048 0148 1 ASA120 chain tensioner lower spring seat 56 FP160 048 0147 1 ASA120 chain tensioner lower spring seat locking nut 57 FP160 048 0145 1 ASA120 chain tensioner lower spring seat adjuster tube assembly 58 FP160 048 0170 1 Tensioner spring lower mount longi...

Page 46: ...bber retainer 6a n a FP200 008 0010 6 Paddle rubber retainer 7 700732 same as 340 56 78 M16 flat washer 8 700283 same as 340 56 78 M16 Nylock nut 9 701822 same as 340 2 Rotor Lip Seal Rubber 10 FP140 007 0017 same as 340 2 Braided Rotor Seal Rubber 11 FP140 007 0006 same as 340 2 Rotor Seal Retainer 12 701541 same as 340 1 Rotor Spacer 90mm ID x 120mm OD x 40mm long 13 FP160 007 0026 same as 340 6...

Page 47: ...20 x 65mm Bolts 2 FP160 009 0026 FP160 009 0026 1 23 tooth ASA120 auger driven sprocket 3 FP160 009 0024 FP160 009 0024 1 Auger stub shaft assembly forged 4 700305 700305 16 M20 Locknuts 5 FP280 009 0070 FP280 009 0070 2 Auger Seal Rubber 6 FP280 002 055 FP280 002 055 2 Auger Seal Retainer 7 FP160 009 0002 FP200 009 0102 1 Auger Assembly ...

Page 48: ... Bracket Rear 3 701591 same as 340 2 Guillotine Door Bottom Hydraulic Cylinder Pin 4 704955 same as 340 1 Front Guillotine Door Hydraulic Cylinder Small 5 704954 same as 340 1 Rear Guillotine Door Hydraulic Cylinder Big 6 FP280 002 050 same as 340 1 Auger Upper Cover Flange Plate 7 FP280 002 052 same as 340 1 Auger Lower Cover Flange Plate 8 FP160 010 0001 FP200 010 0102 1 Guillotine Door V F C Do...

Page 49: ...Slider Assembly 4 FP080 010 0005 1 Guillotine Door Indicator Kit 5 703625 1 Spring 8 Expansion 22mm OD 2mm thick 6 EF102 108 1 Mounting bracket for front guard weighbox holder 7 EF102 115 1 Weighbox bracket turning for front guard 8 703353 1 Weighbox Dinamica Generale Stad 04 c w bracket 9 703624 1 Lube Minder 3 Port Automatic Oiler Table 17 Front panel assembly Both MechFiber340 360 ...

Page 50: ...50 11 8 STANDARD FEED OUT TRAY PARTS Revision G04 July 2018 ...

Page 51: ...26 M8 NyLock Nut 17 700210 2 M8 x 25 Set Screw HT 18 700249 4 M12 x 35 Set Screw 19 700208 4 M8 x 20 Set Screw 20 702111 2 M10 x 30 Set Screw 21 700729 6 M10 Flat Washer 22 700266 4 M12 Lock Nut 23 700241 2 M10 Lock Nut 24 700730 2 M12 Flat Washer 25 700275 2 M16 x 50 Bolt 26 700283 4 M16 Lock Nut 27 700281 2 M16 x 90 Bolt 28 FP160 006 0124 1 Std Feedout Tray Assembly 29 701403 1 Feed Out Rubber E...

Page 52: ...Revision G04 July 2018 52 11 9 FOLD DOWN TRAY PARTS OE Option ...

Page 53: ...Revision G04 July 2018 53 ...

Page 54: ...ush 13 700241 1 M10 Lock Nut 14 700250 9 M12 x 40 Set Screw 15 700266 9 M12 Lock Nut 16 700280 1 M16 x 80 Bolt 17 700268 1 M16 x 100 Bolt 18 700283 5 M16 Lock Nut 19 700302 1 M20 x 90 Bolt HT 20 700305 3 M20 Nylock Nut 21 700729 1 M12 Locknut 22 700730 18 M12 Flat Washer 23 700732 7 M16 Flat Washer 24 700733 3 M20 Flat Washer 25 701488 2 M20 x 110 Bolt HT 26 700226 1 M10 x 30 Cup Head Bolt 27 7002...

Page 55: ...ock Nut 46 FP160 006 0418 1 Fold Down Tray Shelf Assembly 47 FP160 006 0421 1 Fold Down Tray Shelf Top Plate 48 700208 4 M8 x 20 Set Screw 49 700223 4 M8 Nylock Nut Table 19 Fold Down Tray details Both MechFiber340 MechFiber360 Note Complete Fold Down Tray Kit Standard P N FP160 006 0416 Complete Fold Down Tray Kit OE 100 P N FP160 006 0423 Fold Down Tray can be supplied with the Magnet Assembly P...

Page 56: ... rear end retainer 4 704876 704876 2 VFC door front and rear end seal 5 N A 704880 4 VFC door outer end seal rubber 6 FP140 006 0022 FP200 006 0076 6 VFC door shroud seal retaining flat 7 701195 701199 4 2 VFC door outer seal rubber 8 FP160 006 0093 FP160 006 0093 1 Auger chamber material deflector Table 20 Body Seal Note MechFiber360 uses 2 types of VFC Door Outer Seals 701199 for the middle sect...

Page 57: ...thick 703957 703957 24 28 Body Blade 6 25mm thick 3 700226 700226 48 56 M10 x 30mm Cuphead bolt 8 8 grade 705405 705405 48 56 M10 x 40mm Cuphead bolt 8 8 grade 4 700241 700241 48 56 M10 hex nut 5 700737 700737 48 56 M10 Spring Washer Table 21 Blades There are 24 blades used as standard on the MechFiber340 and 28 as standard on the MechFiber360 Extra blades may be added depending on machine specifi...

Page 58: ...ssembly Table 22 Body Reline Plates Reline Plates Item P N Qty Description MechFiber340 MechFiber360 FP160 004 0015 FP200 004 0137 1 Hardened Body Liner Front FP160 004 0016 FP200 004 0139 1 Hardened Body Liner Rear N A FP200 004 0138 1 Hardened Body Liner Centre FP160 004 0070 FP200 004 0164 1 Hardened Body Liner Front Extra Blades FP160 004 0071 FP200 004 0166 1 Hardened Body Liner Rear Extra Bl...

Page 59: ...ulic Hose Holder 16 700290 4 Bolt M20 x 100 Grade 8 8 17 700733 8 M20 Flat Washer 18 700305 4 M20 NyLock Nut Optional Parts Hydraulic Jacks FP170 001 0006 1 Hydraulic Jack Single Acting 704289 1 Hydraulic Jack Double Acting 702044 1 Mechanical Jack Side Winding US Option 10 000lb Hydraulic Jack Brackets EF2033 12 1 Hydraulic Jack Mounting Bracket FP160 001 0070 1 Heavy Duty Hydraulic Jack Mounting...

Page 60: ...Item P N Qty Description 19 700289 12 2 Air Brake TYPE 20 Servo Assembly 20 700289 14 1 Air Brake Tank Assembly TYPE 20 21 704067 1 Axle 150mm x 2100mm 10 Stud Straight Axle 22 700718 1 TUV Hitch 40mm 6 Hole DIN 7405 23 700495 2 2 Wheel Chock Revision G04 July 2018 ...

Page 61: ...18 same as 340 9 11 M24 Locknut 10 700316 same as 340 9 11 M24 Washer 11 FP200 045 0154 same as 340 9 11 Tine Arm Assembly 12 FP140 045 0004 same as 340 2 0 Retainer Strip 5mm for Rubber Apron 675mm Long 13 FP140 045 0003 FP200 045 0003 1 Rubber Apron 14 FP200 045 0004 same as 340 2 4 Retainer Strip 5mm for Rubber Apron 1725mm Long 15 FP140 045 0005 same as 340 1 Apron Rail Stud Assembly 16 700729...

Page 62: ...BaleBlend Hydraulic Hose Kit Complete 6 FP200 045 0146 same as 340 2 BaleBlend curved arm assembly Cradle M24 Bolt 7 FP200 045 0158 same as 340 4 6 BaleBlend tine assembly Dropped M24 Bolt 8 EF1745 65 same as 340 2 BaleBlend arm cradle assembly 9 FP140 050 006 FP200 050 007 1 Load bumper assembly 2 inc rubber 10 701129 same as 340 9 11 Grease Nipple 1 8 bsp 11 FP140 045 0004 same as 340 2 0 Apron ...

Page 63: ...045 0094 same as 340 2 BaleBlend Kicker arm mounting bracket weld on 30 FP280 045 017 same as 340 2 BaleBlend Creel guide arm 31 FP160 045 0088 same as 340 1 Creel End Cover Plate 32 FP160 045 0003 same as 340 1 BaleBlend End Creel Assembly Rear 33 700733 same as 340 2 M20 Washer 34 FP160 045 0002 same as 340 1 BaleBlend End Creel Assembly Front 35 704040 same as 340 2 End Creel Ram Assembly 36 70...

Page 64: ... FP160 045 0136 1 BaleBlend creel kicker spring kit 3 FP100 006 0021 1 Feed out tray mechanical adjuster roller pivot bush 4 700262 2 M12 x 75 Bolt 5 700730 4 M12 Washer 6 700266 2 M12 Locknut 7 FP280 045 010 1 Nylon Guide Wheel 8 700283 1 M16 Locknut 9 700732 2 M16 Washer 10 700268 1 M16 x 100mm Bolt Table 28 Kicker Arm Assembly Exploded View ...

Page 65: ... 340 9 11 1 8 bsp Grease Nipple 5 FP140 045 0111 same as 340 9 11 M24 x 150mm Modified Bolt 6 FP200 045 0143 same as 340 9 11 BaleBlend Tine Bracket 7 700316 same as 340 9 11 M24 Flat Washer 8 700318 same as 340 9 11 M24 Locknut 9 FP140 045 0019 same as 340 9 11 Spacer Plate 3mm 10 700247 same as 340 9 11 M12 x 30mm Bolt Table 29 BaleBlend Tine Bracket Assembly Longer M12 Bolt may be required if a...

Page 66: ...ia x Width mm Series S 420 x 180 414S 406 x 140 408E 400 x 80 No Studs 10 10 8 10 Nut Size M22 x 1 5 M22 x 1 5 M18 x 1 5 M22 x 1 5 Axle Spare Parts Item No MechFiber340 MechFiber360 MechFiber340 360 1 Hub Cap 704167 703994 703732 2 Outer Bearing 704176 704450 702987 3 Nut 704166 702644 702992 702644 4 Hub 704171 704449 704453 704454 5 Inner Bearing 704177 704450 700838 6 Brake Drum 704172 704451 7...

Page 67: ...ap Maintenance Hubcaps that become missing or damaged must be replaced immediately to avoid dirt penetrating into the hub which can cause damage to the bearings Check hub caps are always in place and that they are in a good condition If the hubcaps are a press fit check visually they are fully home If the hubcaps are attached using screws fit a new gasket if needed once the hubcap is removed Retig...

Page 68: ...ase Tube Connector 90 Degree Bend M6 Thread 704946 1 Grease Tube Swivel Connector 90 Degree Bend 1 8 BSP Thread 704947 1 Grease Nipple Connector Straight 1 8 BSP To M6 Auto Oiler Parts P N Qty Description 703624 1 Automatic Oiler Kit 3 Chains 703624 1 1 2 Quart 1 89 Litre Reservoir 703724 1 Brush Assembly 704351 1 Brass Manifold mounts to top of Lubeminder Pump 703765 1 In Line Check Valve to be u...

Page 69: ...ectro Hydraulic Diverter Valve Kit 6 port Heavy Duty Top Knife standard on all BaleBlends P N Qty Description 704229 4 5 Top knife blade 990mm long deep serrations Mechanical Adjuster P N Qty Description FP160 006 0129 1 Mechanical Adjuster Complete Assembly Table 31 Ancillary Parts 4 Bank can be reduced to 3 Bank if required using the same part number ...

Page 70: ...feed has settled in body of machine Run machine slower For non BaleBlend models never load bales directly down on paddle in one go always chop up into at least 4 pieces 6 Noisy operation Oil chains liberally adjust tension on chains Grease all nipples Check chain alignment 7 Feed is not mixed properly Insufficient mixing time Loading materials in wrong order Not enough time given for chopping Over...

Page 71: ... a period after the guillotine door is closed to allow the oil cover the full chain 17 Blockage at top knife On non BaleBlend models load smaller sections of material into machine On BaleBlend models check tine height settings Ensure all feed materials are free from foreign objects before loading into machine In the unlikely event of a large blockage occurring which prevents the machine from resta...

Page 72: ...ystem Weighing Inaccurately If the machine is new or the weighbox has been replaced it is possible that the weighbox may have the incorrect calibration code for the model Contact KEENAN service who can go through the procedure to check or alter the code If you suspect that the system is weighing inaccurately check all four weighcells to make sure that they are mounted correctly If the bolt through...

Page 73: ...odifications by a person unauthorised by KEENAN H Any machine fitted with spurious or non genuine spare parts and attachments or spare parts or attachments not approved by the Company I Any machine damaged in transit whilst being loaded or unloaded on premises other than those owned by the Company J Parts which may be defective or which may have failed and which are not retained on site pending fu...

Page 74: ...40 KEENAN MechFiber360 complies with the essential safety requirements of the Directive 2006 42 EC To conform to these essential health and safety requirements the provisions of the following harmonized standards were particularly considered BS EN ISO 12100 I S EN ISO 13857 I S EN ISO 5674 EN349 EN703 I S EN ISO 4254 1 ISO 11684 ISO 12140 Date 01st Nov 2016 Signed Robert Walker CEO Revision G04 Ju...

Page 75: ...r Service 0800 587 3296 Fax 0844 358 3880 Email keenaninfo alltech com Alltech KEENAN Australia 53 Pratts Park Road Bendigo East Bendigo Vic 3550 Australia Sales Service Parts 1800 KEENAN 1800 533 626 Website keenansystem com Email keenaninfo alltech com KEENAN New Zealand A division of JK Engineering 50a Kereone Road Morrinsville 3371 Waikato New Zealand Sales Service Parts 1800 KEENAN 1800 533 6...

Page 76: ...Revision G04 July 2018 14235 akgraphics ie keenansystem com KEENAN System KEENANsystem ...

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