Allstate 788.94495 Operating Instructions And Parts List Manual Download | Manualshive

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Summary of Contents for 788.94495

Page 1: ...il order store In ordering parts by mail from the mail order store which serves the territory in which you live Selling Prices will be furnished on request or parts will be shipped at prevailing prices and you will be billed accordingly WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOL LOWING INFORMATION 1 The Part Number in this List 2 The Part Name in this List 3 The Model Number of the item This l...

Page 2: ...bricated as to permit reduci 1g the percentage of oil in the gasoline 2 10 The improvement which the rotary valve brings to the thermo dynamic performance of the engine can be appreciated by considering the flatness of the power curve this as is well known makes the engine capable of functioning on a wide rpm range and of adjusting itself automa tically with slight variation of speed to all forms ...

Page 3: ... should be regular gasoline and oil of the make grade and in the amount prescribed in this booklet Ethyl gasoline should never be used Do not use Allstate compounded motor oil or other Premium Heavy Duty Motor Oil with detergents The inexperienced operator should exercise caution in applying front wheel brake to avoid locking fig 3 Controls of Allstate Scooter 1 Gear change twistgrip with clutch c...

Page 4: ...engine to rear wheel through clutch cushiOn drive and gear box Starting By means of kickstarter right hand side of scooter Fuel consumption Gasoline oil mixture Max speed Wheel base Max width on handlebars Max length of the scooter Max height Min height of floorboard Tuming circle Weight unladen 130 miles per gal 46 6 m p h 46 4 in 25 7 in 68 2 in 38 7 in 8 in 59 in 182 Ibs Gear box 3 speed drive ...

Page 5: ...hrough a stub axle Lighting and hom By flywheel magneto feeding both head lamp two beam tail lamp horn and stop light see fig 9 Brakes Expanding type Front brake control lever on right hand side of handlebars Rear brake control pedal on right hand side of floorboard Wheels Of pressed steel sheet interchangeable and easily removable since they are assembled in an automobile like system Tires dia 3 ...

Page 6: ...ometer has its housing in the middle of the handlebars and adds to the per formance and appearance of the scooter Fig 8 Spare wheel and bracket WHlTE _ 9 BRDWII J l 4 V1OLET I 2 o I BLut BLUE 2 YELLOW U p I _t _ YELL YELLOW REO r I 0 REO 1 1 Fig 9 Scheme of Electric Wiring 1 Flywheel magneto 2 Low tension terminal 3 STOP light 6 V 3 W bulb 4 Tail lamp 6 V 3 W bulb 5 Sparkplug 6 STOP switch 7 Light...

Page 7: ...e speedometer drive pinion Rotate the wheel by hand for several times in order to make sure that it turns freely Grec zse pinion c I support bush c L assy through lubncator on ring K B Q C z1 E u O r G Fig 10 How to aaaemble tbe speedometer unit Due to the simple and conventional design of the Allstate scooter no particular skill is required for its operation nor skilled personnel for its maintena...

Page 8: ...ns of the kickstarter Wipe the plug dry and replace Open the fuel cock and kick the starting lever Fig 11 Feeding circuit 1 Fuel cock lever A Reserve B Open C Closed 2 Float _ 3 Air cleaner 4 Choke lever 5 Set screw for throttle slide _ 6 Throttle slide 7 Air vent for main jet 8 Hole on mixer top _ 9 Mixer 10 Main jet II Idling jet 12 Air vent for idling jet 13 Plug for inlet hole for oil for layi...

Page 9: ...d that customers refrain from re Fig 13 Engine bonnet removal 1 Engine bonnet blocking lever 2 Front pivot 3 Fixing hool 4 Hooked pivot and tum the gear change twistgrip so that the engraved line coincides with figure c 2 2nd gear let in the clutch and open the throttle Repeat this procedure for changing into 3rd gear and for changing down See the drive iystem on Fig 14 When you reduce the speed o...

Page 10: ...crew the four nuts which secure the wheel to its flange pull wheel sideways off the studs see Fig 15 repair it or replace with spare wheel To remove the tube first deflate then separate the felloe from the ring by unscrewing the nuts which join them see Fig 16 Fig 16 Removing the inner tube Tire pressure should be 18 20 psi on rear wheel 14 15 5 psi on front wheel If the Allstate is ordinarily rid...

Page 11: ... gap of breacker points should be a all D OI g l 11 Cleaning the scooter Brushing kerosene and wiping dry with clean rags is advisable for external cleaning of engine All JXlinted surfaces should be washed with water rinsed by means of a sponge and wiped dry with a chamois Do not use kerosene on such surfaces since it damages JXlint and turns it dull II necessary blow the head lamp reflector clean...

Page 12: ...letely rotated full throttle opening pump 40 cc of Allstate Regulca Oil SAE 30 or Allstate Outboard Motor Oil th ough hole in the air cleaner cover into the carburettor intake by means of an oiler Then operate the kickstarter three of four times 3 Rest the floorboard on two wooden blocks in order to take the weight off the tyres 4 Drain all fuel from both tank and clrburettor 5 Grease all unpainte...

Page 13: ...0 miles Front wheel hub Speedometer flex Lubricate with grease gun Every 2500 miles High Pressure Chassis Grease drive and pinion Joints on brake Grease Every 2500 miles Allstate all purpose controls I Gear Lubricator SAE 140 Shock absorber Change oil Only when the shock absorber Allstate Shock is out of order Absorber Fluid Control cables Clean and lubricate Every 5000 miles Allstate all purpose ...

Page 14: ...arburettor Fuel tap body Carburettor body Main jet Atomizer Packing of fuel tap I INCORRECT RUNNING Not enough mixture flowing to See paragraph c Difficult start the carburettor ing No 1 Breaker points completely worn Replace or pitted i Timing wrong I Re time ignition 1 Lack of power I Muffler outlet pipe carbonized I Clean see page 11 Exhaust port partially closed by Decarbonize cylinder piston ...

Page 15: ...S 6615 23823 C Adjuster of rear brake 87420 B Piston 1st oversize with wrist pin 26278 B Ball bearing of crankshaft with 2 51992 S 6615 46261 A B Stud long cylinder fastening 87421 B Piston 2nd oversize with wrist pin with 2 51992 S 6615 46684 C Bolt securing crankcase halves Piston 3rd oversize with wrist pin 87422 B 46741 D Cap rubber for sparkplug with 2 51992 S 6615 45290 B Seal spring loaded ...

Page 16: ...FOR ENGINE Crankshaft Clutch TABLE II Washer spring for castle nut se curing clutch a 47946 Part Number 97 267 686 14457 16821 17781 19301 2G375 21866 21868 22313 22821 27172 Table Section B B A C C C C B D D B D D DESCRIPTION Key woodruff for crankshaft clutch side Key woodruff for crankshaft flywheel side Washer shake proal for nut secur ing flywheel Spring for fixing clutch centralizing plate P...

Page 17: ... Washer plain for securing clutch 50370 D Plate smooth of clutch cover S l376 C Clutch g a Parts n 21866 21868 S 3106 B Washer spring 22821 27172 27188 32005 2 503 1 50370 85763 S 6708 C Packing between clutch cover and 84589 C Cover clutch with lever and thrust outer lever piston Parts n 19301 46271 461717 46718 46 740 50100 S 12066 A Nut securing flywheel S 708 85763 D Gear clutch S 14413 B Scre...

Page 18: ...rsize A thickness 2 5 mm 0 104 7886 A Pad 23831 A Drum rear brake 12869 B Screw for dust cover 42043 B Arm rear brake control 17821 D Selector gear 42047 B Link brake 18447 C Circlip retaining shoulder washer 42048 B Pin for rear brake links a 18558 C Washer shoulder normaL of gear 46605 C Stem selector pinions Washer shoulder 1st 46688 A Ring locking ball bearing a 20321 C oversize thickness 2 2 ...

Page 19: ...rances the normal shoulder washer must be replaced by another with proper oversize PARTS LIST FOR ENGINE Cush gear Kickstarter TABLE IV Part Nu ber Table Section DESCRIPTION I Part Number Table Section DESCRIPTION 2457 D Roller for multiple gear 89025 C Gear multiple 17887 C Spring of cush drive 89026 C Gear starting 32494 D Ball bearing of multiple gear 89059 D Layshaft 46631 D Plug 89911 C Gear ...

Page 20: ...1ip for flywheel extraction 46750 D 2856 B Screw long for securing fan cas 46764 A ing cover 46766 A 2946 B Screw short for securing fan cas 47191 A ing cover 47576 3213 C Screw securing condenser and felt B blade 47577 B 6562 Washer plain of cam 83125 D B 83282 A 14501 A D Terminal 83386 D 16416 C Breaker with platinum point 20 TABLE V DESCRIPTION Axle breaker Gusset contact Ring insulating Cam B...

Page 21: ...7248 C Gusset breaker assy Parts n 16416 S 10775 B 16418 S 11004 B 87593 D Flywheel magneto g a Parts S 12263 B n 47191 87594 S 12231 C 87594 A Stator g a Parts n 503 622 624 S I2332 25 3213 16416 16417 C 16418 16419 16420 16421 4 750 4676 83125 83386 S 13800 C 83387 83408 83545 86482 S 13801 C 21 DESCRIPTION S 3055 S 3103 S 3105 S 12331 S 12332 S 13800 S 13801 Washer plain for screws securing sta...

Page 22: ...5 58343 58364 B D D D D D D D D D A A Screw lor securing float chamber cover Adjuster Nut for adjusting screw Spring for screw 85299 Bellows Screw lor securing carburettor Joint Gasket lor carburettor Plug Grommet on air cleaner Choke body Packing 8 2920 82931 flZS32 flZ923 82934 84797 8 285 85286 85288 85289 85290 85291 B B B B B A C C B B C B Packing lor screw 01 float chamber cover cap Filter m...

Page 23: ... air cleaner S 14436 A Screw for air cleaner body 89188 A Air hole on mixer top S 14540 D Screw for air cleaner body 8 95 O I D Air cleaner g a Parts n 50274 S 14583 A Screw lor air cleaner PARTS IlST FOR ENGINE Gear shifter Low tension socket TABLE VII Part I Number 297 2444 2990 15451 31517 46612 46613 47156 4715 47162 471614 47169 48167 Table Section D C D C C B B C C C B C A DESCRIPTION Packin...

Page 24: ...r mixture distributor 3221 CoD Strap pipe fastening 47460 D Grommet rod fuel tap 4432 B Pivot 48201 A Bolt securing saddle spring 4435 B Screw tie of filler cap 48303 D Hook purse hanging 9433 A Nut securing fuel tap to tank 48459 D Buffer saddle 9640 C Sediment bowl Sediment bowl tie rod 48973 D Spring conical of saddle 9641 C 13835 D Flange tap fuel 8Z 994 B Filter mixture 12836 C Packing tap fu...

Page 25: ...g gas oil ratio of S 1108 A Nut securing grip fuel I 87356 I A I Tap fuel g a Parts n 9433 96 40 S IIIO D Nut saddle spring I 9541 13835 13836 15467 S 3057 D Washer plain 26041 26042 46168 82994 S 3107 C D Washer spring for securing carrier I I 83139 84224 87910 S 6067 cmd fuel tank I S 6068 S 0011 87467 C I Pipe plastic from fuel tap to car S 3212 B Split pin for supporting tie screw I burettor S...

Page 26: ... I 89769 92017 S 10781 47277 D Tool box g a with parts n 2940 89769 I A Plate model number 2941 2944 47 427 82963 92G17 I A Plate name Allstate 47427 D Shutter tool box with inserts S 1004 C Nut for bolt securing tool box 60201 B Washer plain S 1105 C Nut for securing rear licence plate 82333 A Beading rubber for engine bonnet S 3105 C Washer spring 82234 C Beading rubber for tool box S 10762 C Ri...

Page 27: ...SCRIPTION Bracket elastic Bolt securing engine to chassis Spring rear suspension Shock absorber hydraulic rear g a Parts n 2 22832 48585 48591 48592 48595 48596 83818 83819 84608 86841 S 1209 S 6721 22812 48585 48591 48592 48595 48596 C C B B B B Spring for valve pin Body shock absorber Cap threaded of shock absorber Tube protection of shock absorber Buffer Buffer 83818 83819 83533 8460 3 8460 857...

Page 28: ... CHASSIS Channels Center stand Silencer TABLE XI ChanneL L H outer Part Number 3907 4511 a 47243 47872 81098 81105 81925 82988 82989 Table Section A B C A B D A B C B C A A DESCRIPTION Rivet securing outer strips of floor board Rivet securing 10ngeron strips Strip rubber of floorboard Spring return of stand legs Cap strip ChanneL 10ngeron Muffler with parts n S 1107 S 3057 S 3107 Strip short of fl...

Page 29: ...linder S 1107 B Nut for securing muffler to cylinder S 3110 C Washer spring for securing muffler to engine S 2056 D Washer plain S 10790 A B Rivet securing inner strips cap of floorboard S 3057 C Washer plain S 108Q5 B C D Rivet securing inner strip of floor board S 3060 S 3106 C D Washer plain for screw securing muffler to engine Washer spring for center stand attachment S 10835 S 12306 S 12266 A...

Page 30: ...007 C Washer lock for ball bearing S021 C Roller bearing of front wheel 2018 D Seal front wheel axle 5598 D Axle anchoring truunion and brake 2019 Nut locking ball bearing jaws C 8440 D Shoulder rod 2021 A Screw clamping brake drum 15259 D Plug on machines without speedo 244 A Nut securing wheel meter 2443 C Nut securing front wheel axle 15982 C Washer s Xlcer 2800 C Ball bearing for front wheel a...

Page 31: ...her plain for securing mud guard Washer plain under nut securing trunnion axle Washer plain for nut securing front wheel spindle Washer spring under nut securing mudguard Washer spring u nder nut securing trunnion axle Washer spring under nu securing front wheel spindle Washer spring or nut securing wheel Washer shoulder Washer plain for stauffer lubricator Bolt securing mudguard PARTS UST FOR STE...

Page 32: ...spring Plate bottom Spring front suspension Plate top Seat upper of steering column bottom ball bearing Loc security Link front brake Part Number S 1108 S 1109 S 1207 S 3108 S 3109 S 3204 5 6380 S 13770 S 13771 Table Section B B C B B C A c c DESCRIPTION I Nut securing front suspension spring Nut securing spring bottom Nut on bolt securing brake links Washer spring under nut securing spring top Wa...

Page 33: ... Shell bottom trol levers 8365D A Packing for speedometer housing 28151 A C Rubber twistgrip cover 84089 A Cover speedometer housing 47775 A Bush half 86531 D Handlebars g a Parts n 774 48708 I B Spring securing top shell I 2157 17492 18099 28151 48709 B Lever 47775 48894 48895 48896 I 48897 48921 2 51097 80895 48894 D Hub handlberas I 82009 83650 84089 87324 48895 A I Tube with inserts for gear c...

Page 34: ... control g a S 1426 C Parts n 19079 84781 82385 C Clip gear change control S 31 09 C 83333 D Clip rear brake S 3204 C 84781 B Cable gear change control with S 10016 nipple 14657 C 85538 D Wire rear brake g a Parts n 85547 85548 S 11510 B DESCRIPTION Cable rear brake control Sheath gear change control cable with ferrule 23825 Link rear brake R H Bolt securing cable to brake links Link rear brake L ...

Page 35: ...ples with ferrule 2174 2777 24929 D Nipple carburettor side 81730 A D Sheath throttle control with ferrule 26252 B Nipple handlebars side 2174 48171 C Grommet 81738 A B Cable throttle control with nipples 2 49625 A Strangle control rod 26252 50188 A Sheath choke with ferrule 2174 817 9 A B Sheath throttle control with ferrule 2174 50207 A Spring strangle control rod 58262 A Nipple for choke cable ...

Page 36: ...top TABLE XVill I 1502 or 18498 D Bulb tail lamp 20916 I D Spring L H retaining reflecting I 1517 or 18491 B Bulb two beam for head lamp glass 2213 C Screw securing horn 20919 I D Glass bottom of tail lamp 11903 B Spring retaining head lamp glass 214 73 I D Spacer tail lamp 15178 D Nut wing securing tail lamp 23907 I D Glass tail lamp 16627 D Washer spring under wing nut 25323 I B Reflector head l...

Page 37: ...pring switch 86323 C Pin STOP switch 28334 A Screw switch clamps 87058 A Washer spring 42024 B Washer spacer 87554 A Dipping lever 80974 D Gasket between chassis and tail 87555 A Pin lamp 87556 A Contact 82079 B Rim head lamp 89642 A Cover switch 82778 C Contact L H 89665 A Cap insulating 82779 C Contact R H 89 S8 B Switch g a Parts n 28329 28334 82780 C Plate for STOP switch pin 87058 87554 87555...

Page 38: ...2030 82032 83120 83171 84191 84348 87306 Tube insulating for tail lamp cables A B B D D C 87306 84348 84191 83121 83120 83262 Tube insulting for CI Ibles of low tension socket Tube protection Plate insulation Tag contact Cable from switch to head lamp Cable from switch to head lamp Cable from switch to horn Cable from horn to switch Cable from switch to tail lamp Cable from switch to low tension s...

Page 39: ...er 80280 D Ring threaded for sheath I 82199 B Spanner double open end 8 11469 B Roll tool 14 mm 12870 C Pump air 82204 B Roll tool complete no air pump 15718 D Ring biconical Parts n 2202 3204 11469 I 17855 82199 I 2 17085 B Rim g a see Table XVII 83201 i A Packing for speedometer housing 17855 B Spanner single open end 7 mm cover Flex drive Parts n 21152 80279 81202 A Glass for speedometer 21151 ...

Page 40: ...D Ring with lubricator parts 2814 85382 S 3107 S 14610 00973 D Pinion drive of speedometer 92209 B Bracket rim assy 87240 2 1708 5 83977 A Speedometer g a Parts n 21151 48859 83973 83880 83883 S 3107 A Washer spring 85503 S 13002 S 13883 S 12113 B Nut S 14028 85058 C Measure f r fuel mixture S 13852 D Washer stop on flex drive 85382 Spacer S 13863 D Washer B 85503 A Speedometer miles with 83201 S ...

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