Allmand MAXI-LITE V-SERIES Operator'S Manual Download Page 8

8

8

HYDRAULIC LIFT VERTICAL MAST OPERATION

DESCRIPTION OF OPERATION

The Allmand 

MAXI-LITE V Series

 hydraulic 

lift tower assembly consists of a seven sec-

tion telescoping mast which can be extended 

by operating a single hydraulic cylinder.

The light bar assembly can be rotated into 

position by releasing the light bar park pin. 

To release the park pin, pull the ring and turn 

it 90 degrees so that the pin remains in the 

retracted position. The light bar is designed 

to rotate with enough resistance so that the 

bar will stay in the desired position once the 

operator has directed the lights on the work 

zone. if the light bar rotates too easily or does 

not stay in position, remove the cap plug from 

the center of the light bar cover and tighten 

the nut to achieve the desired resistance and 

replace the cap plug.

 

ALWAYS CHECK FOR OVERHEAD OB-
STRUCTIONS BEFORE RAISING AND 
LOWERING MAST. ALLOW 35' CLEAR-
ANCE.  AVOID ALL OVERHEAD ELECTRI-
CAL WIRES

.

 

TO PREVENT INSTABILITY AND HELP 
ENSURE SAFE OPERATION, ALWAYS 
PROVIDE PROPER GROUND SUPPORT 
BEFORE RAISING MAST.

TO SET UP TOWER AND RAISE 
LIGHTS

1.  Extend both side outrigger jacks, rear jack 

and tongue jack to stabilize and level the 
trailer

.

NOTE: Jacks should be placed only on 

firm footing.

BEFORE RAISING MAST, VISU-
ALLY INSPECT EQUIPMENT FOR 
DAMAGE OR WEAR.  FAMILIARIZE 
YOURSELF WITH THE LOCATION 
AND FUNCTION OF ALL OPERAT-
ING PARTS BY STUDYING THIS
MANUAL.  OBSERVE ALL CAU-
TION DECALS LOCATED ON 
EQUIPMENT 

SAFETY

 

WARNING

!

SAFETY

 

WARNING

!

 

     THE SUPPLEMENTAL GROUND ROD IS 

A SAFETY DEVICE THAT MAY REDUCE 
THE CHANCE OF PERSONAL INJURY 
FROM STRAY ELECTRICAL CURRENT

.  

Therefore, Allmand recommends using 
the ground rod.  However, it is the user’s 
responsibility to determine the require-
ments and/or applicability of local, state, 
or national electrical code which governs 
the use of the ground rod.

2.    Attach the ground rod to the grounding lug, 

and drive the ground rod fully for adequate 
electrical ground, as required by local, state, 
or national code. 

3.  Start engine.(NOTE: Tower may be raised 

and lowered as needed without engine run-
ning.)

4.  While the tower is still in the down position, 

position the light bar and lamps so they are 
aimed at the work zone and tilted at the ap-
proximate angle to get maximum coverage 
once the tower is raised.

5.  Stand clear of the tower when raising and 

lowering the lights.

Not 

for 

Reproduction

Summary of Contents for MAXI-LITE V-SERIES

Page 1: ...8 HOLDREGE NE 68949 PHONE 308 995 4495 1 800 562 1373 ALLMAND FAX 308 995 5887 ALLMAND PARTS FAX 308 995 4883 MAXI LITE SERIES MAXI LITE V SERIES For Parts and Updates visit Allmand on the Web at www...

Page 2: ...Check the outriggers and jacks to make sure they operate properly Inspect the light assemblies for damage and test for proper operation Inspect the electrical wiring for signs of damage Check the gro...

Page 3: ...NG DECALS 5 7 HYDRAULIC LIFT MAST OPERATION 8 10 TOWING AND STARTING INSTRUCTIONS 11 12 SERIAL NUMBER LOCATION 13 SPECIFICATIONS 14 16 CONTROLS AND COMPONENTS 17 24 ROUTINE MAINTENANCE SCHEDULES 25 TR...

Page 4: ...operation INTRODUCTION The purpose of the SAFETY INFORMATION SYMBOL shown below is to attract your spe cial attention to safety related information contained in the text DANGER WARNING CAUTION FAILUR...

Page 5: ...PAINT ED OR OTHERWISE ILLEGIBLE Refer to these representations of the safety warning decals used on the MAXI LITE to insure correct ordering if replacing be comes necessary PART NO 101925 Location Ins...

Page 6: ...ion Inside left hand door panel PART NO 090084 Location AC control panel PART NO 090162 Location On left front enclosure panel PART NO 090133 Location On left side panel below ground lug PART NO 09015...

Page 7: ...NO 090179 Location On fuel tank near filler neck PART NO 101404 Location On either side of mast assembly immediately above roof panel PART NO 090306 Location On DC control panel PART NO 090160 Locati...

Page 8: ...S 1 Extend both side outrigger jacks rear jack and tongue jack to stabilize and level the trailer NOTE Jacks should be placed only on firm footing BEFORE RAISING MAST VISU ALLY INSPECT EQUIPMENT FOR D...

Page 9: ...plunger is released and the pin engages the hole in the light bar SAFETY WARNING 6 Operate the hydraulic lift switch to the up position to raise tower to the de sired height 7 If lights need to be ad...

Page 10: ...nd or up port If oil does not flow from the UP port reverse the wire leads on the motor and re peat The pump is now primed Connect the hose or tubing to the UP port and tighten Connect the other hose...

Page 11: ...ine with the right grade of lubricating oil see pg 19 and to correct level check dipstick 2 Ensure there is an adequate supply of fuel 3 Ensure that the air cleaner is firmly attached the air canister...

Page 12: ...glow plugs again NOTE To prevent equipment damage DO NOT hold ignition switch for more than 10 sec onds in the start position If the engine does not start in 10 seconds wait 30 seconds and try the sta...

Page 13: ...IES models have a serial number plate located on the lower left corner of the rear panel Generator Label attached to the side of the generator housing Engine ISUZU 4LE1 Plate attached to the engine ri...

Page 14: ...balance and stability The mast consists of seven fabricated steel sections that telescope to 25 6 7 8m and UHMW plastic guide pads to provide smooth operation and reduced friction The mast sections a...

Page 15: ...hed in accordance with Society of Automotive Engineers Small Engine Test Code J1349 GROSS ISUZU 4LE1 ENGINE Isuzu 4LE1 Indirect injection 4 Cylinder Displacement 133 cu in 2179 cc Bore 85 mm Stroke 96...

Page 16: ...J313 JUN87 according to ASTM D975 Do not use alternative fuel because its quality is unknown or it may be inferior in quality Do not use kerosene which has a very low cetane rating and can adversely e...

Page 17: ...CONTACT YOUR DEALER FOR CLARIFICATION PRIOR TO OPERATING EQUIPMENT SAFETY WARNING FIGURE 1 FIGURE 2 1 Switch Circuit Breaker Lights 1 2 and lights 3 4 FIG 2 DC CONTROL PANEL 2 Momentary Contact Switch...

Page 18: ...NSTRUCTIONS MAY RESULT IN INJURY TO THE OPERATOR OR OTHERS IF YOU DO NOT UNDERSTAND ANY PART OF THIS CONTACT YOUR DEALER FOR CLARIFICATION PRIOR TO OPERATING EQUIPMENT SAFETY WARNING FIG 4 CONVENIENCE...

Page 19: ...trical ground as required by local state or na tional electrical codes 16 FIG 6 ENGINE Left Side 17 Air Cleaner 18 Fuel Filter 19 Oil Filter 20 Radiator FIG 7 ENGINE Right Side 23 Starter 24 Alternato...

Page 20: ...JACK 28 Rear Jack FIG 9 OUTRIGGER JACK 29 Pin Retains outrigger in retracted position for towing 30 Jack Pin Pull to allow jack to rotate 31 Outrigger Jack 32 Jack Handle Crank handle to raise and low...

Page 21: ...Safety Tow Chains 37 Reversible Hitch 2 Ball and 3 Pintle Hitch 38 Step Plate Allows operator to position light fixtures prior to raising tower 38 37 36 35 FIG 11 FORKLIFT POCKETS 39 Lifting Eye 40 Fo...

Page 22: ...3 Hydraulic Bypass Valve 41 Bypass Valve Allows tower to be lowered manually in the event of a failure 41 Fig 14 Hydraulic Power Unit Assembly 42 Hydraulic Pump 43 Bypass Valve 44 12 VDC Enclosure Hou...

Page 23: ...EQUIPMENT AND OPTIONS FIG 15 Cord Reel 45 Cord reel Manages the mast power cable and prevents tangling FIG 16 Light Bar 46 Lamp Connector Lead Allows quick connecting disconnecting of the lamp fixtur...

Page 24: ...mounting locations Mount lights here for use during operation 1 FIG 17 Vertical Tower 1 Seven Section Vertical Tower 2 Light Mounting Locations Mount lights here for use during operation 3 Light conne...

Page 25: ...TION GREASE SPECIFICATIONS N G L I consistency 2 high temperature anti friction bearing lubricating grease Service intervals shown below have been established for operation under normal condi tions Wh...

Page 26: ...ND REPAIR GENERATOR AND BAL LAST ELECTRICAL SYSTEMS UNLESS YOU UNDERSTAND AND ARE QUALIFIED TO WORK ON SUCH SYSTEMS SAFETY WARNING For engine and generator troubleshooting see engine and generator man...

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