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Allmand MAXI-LITE V Series, Operator'S Manual

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Allmand MAXI-LITE V Series Operator'S Manual Download Page 3

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INSPECTION CHECK LIST ........................................................................................................2

TABLE OF CONTENTS ..............................................................................................................3

INTRODUCTION .........................................................................................................................4

SAFETY SYMBOL INFORMATION ............................................................................................4

SAFETY AND WARNING DECALS ........................................................................................ 5-7

HYDRAULIC LIFT MAST OPERATION ............................................................................... 8-10

TOWING AND STARTING INSTRUCTIONS .......................................................................11-12

SERIAL NUMBER LOCATION .................................................................................................13

SPECIFICATIONS ............................................................................................................... 14-16

CONTROLS AND COMPONENTS ..................................................................................... 17-24

ROUTINE MAINTENANCE SCHEDULES ................................................................................25

 

TROUBLESHOOTING ..............................................................................................................26

ASSEMBLY PARTS AND ACCESSORIES ..............................................................................27

TABLE OF CONTENTS

Summary of Contents for MAXI-LITE V Series

Page 1: ...S INC P O BOX 888 HOLDREGE NE 68949 PHONE 308 995 4495 1 800 562 1373 ALLMAND FAX 308 995 5887 ALLMAND PARTS FAX 308 995 4883 MAXI LITE SERIES MAXI LITE V SERIES For Parts and Updates visit Allmand on...

Page 2: ...safety tow chains Check the outriggers and jacks to make sure they operate properly Inspect the light assemblies for damage and test for proper operation Inspect the electrical wiring for signs of da...

Page 3: ...4 SAFETY AND WARNING DECALS 5 7 HYDRAULIC LIFT MAST OPERATION 8 10 TOWING AND STARTING INSTRUCTIONS 11 12 SERIAL NUMBER LOCATION 13 SPECIFICATIONS 14 16 CONTROLS AND COMPONENTS 17 24 ROUTINE MAINTENAN...

Page 4: ...arification before operation INTRODUCTION The purpose of the SAFETY INFORMATION SYMBOL shown below is to attract your spe cial attention to safety related information contained in the text DANGER WARN...

Page 5: ...fer to these representations of the safety warning decals used on the MAXI LITE to insure correct ordering if replacing be comes necessary PART NO 090307 Location Inside left hand door panel of Caterp...

Page 6: ...RT NO 090165 Location Inside left hand door panel PART NO 090084 Location AC control panel PART NO 090162 Location On left front enclosure panel PART NO 090133 Location On left side panel below ground...

Page 7: ...ft door panel PART NO 090179 Location On fuel tank near filler neck PART NO 101404 Location On either side of mast assembly immediately above roof panel PART NO 090306 Location On AC control panel PAR...

Page 8: ...ER AND RAISE LIGHTS 1 Extend both side outrigger jacks rear jack and tongue jack to stabilize and level the trailer NOTE Jacks should be placed only on firm footing BEFORE RAISING MAST VISU ALLY INSPE...

Page 9: ...pin ring until the plunger is released and the pin engages the hole in the light bar SAFETY WARNING 6 Operate the hydraulic lift switch to the up position to raise tower to the de sired height 7 If li...

Page 10: ...s from the left hand or up port If oil does not flow from the UP port reverse the wire leads on the motor and re peat The pump is now primed Connect the hose or tubing to the UP port and tighten Conne...

Page 11: ...INSTRUCTIONS BEFORE STARTING 1 Fill the engine with the right grade of lubricating oil refer to the proper page of this manual or the Kubota CAT or Lombardini diesel operators manual for oil specific...

Page 12: ...COLD WEATHER STARTING CAT C1 1 for temperatures below 32 F 0 C 1 If the engine is cold turn the key switch counterclockwise to the preheat position until the glow plug indicator turns red CAUTION Nev...

Page 13: ...plate at tached to the side of the housing Engine CAT engines have the serial num ber stamped on the right side of the engine block just ahead of the first cylinder see illustration KUBOTA engines ha...

Page 14: ...s in the operating position it is located in the middle of a three point outrigger system for optimum balance and stability The mast consists of seven fabricated steel sections that telescope to 25 ft...

Page 15: ...equipped with glow plug cold start as sist as standard equipment NOTE See the appropriate section of this manual for cold weather starting instructions or consult the Operators Manual for your particu...

Page 16: ...to ASTM D975 Do not use alternative fuel because its quality is unknown or it may be inferior in quality and kerosene which is very low in cetane rating adversely effects the engine Refer to the Kubot...

Page 17: ...EQUIPMENT SAFETY WARNING FIGURE 1 FIGURE 2 1 Switch Circuit Breaker Lights 1 through 4 2 Switch Circuit Breaker 240V Receptacle 3 Switch Circuit Breaker 120 Receptacles FIG 2 DC CONTROL PANEL 4 Voltm...

Page 18: ...1 through 4 FIG 4 CONVENIENCE PANEL 13 120 Volt 15 Amp Outlet Receptacles Ground fault 14 240 Volt 15 Amp D C Outlet Recep tacle FAILURE TO UNDERSTAND AND COMPLY WITH SAFETY RELATED INFORMATION AND I...

Page 19: ...state or na tional electrical codes 16 FIG 6 ENGINE Left Side 17 Air Cleaner 18 Fuel Filter 19 Oil Filter 20 Radiator 21 Oil Dipstick 22 Oil Pressure Sensor FIG 7 ENGINE Right Side 23 Starter 24 Alter...

Page 20: ...FERENT OPTIONS FIG 8 REAR JACK 28 Rear Jack FIG 9 OUTRIGGER JACK 29 Pin Retains outrigger in retracted position for towing 30 Jack Pin Pull to allow jack to rotate 31 Outrigger Jack 32 Jack Handle Cra...

Page 21: ...illight Wiring Harness 36 Safety Tow Chains 37 Reversible Hitch 2 Ball and 3 Pintle Hitch 38 Step Plate Allows operator to position light fixtures prior to raising tower 38 37 36 35 FIG 11 FORKLIFT PO...

Page 22: ...H DIFFERENT OPTIONS Fig 13 Hydraulic Bypass Valve 41 Bypass Valve Allows tower to be lowered manually in the event of a failure 41 Fig 14 Hydraulic Power Unit Assembly 42 Hydraulic Pump 43 Bypass Valv...

Page 23: ...TANDARD PICTURES MAY VARY WITH DIFFERENT OPTIONS FIG 15 Cord Reel 45 Cord reel Manages the mast power cable and prevents tangling FIG 16 Light Bar 46 Lamp Connector Lead Allows quick connecting discon...

Page 24: ...Light Bar 2 Light mounting locations Mount lights here for use during operation 1 FIG 17 Vertical Tower 1 Seven Section Vertical Tower 2 Light Mounting Locations Mount lights here for use during opera...

Page 25: ...cable and make sure it is properly secured Check hydraulic fluid level Service intervals shown below have been established for operation under normal conditions Where equip ment is operated under sev...

Page 26: ...ATTEMPT TO TEST AND REPAIR GENERATOR AND BAL LAST ELECTRICAL SYSTEMS UNLESS YOU UNDERSTAND AND ARE QUALIFIED TO WORK ON SUCH SYSTEMS SAFETY WARNING For engine and generator troubleshooting see engine...

Page 27: ...MAXI LITE V SERIES HYDRAULIC...

Page 28: ...24 21 18 31 29 28 1 26 27 30 12 25 1 20 5 6 19 32 7 33 4 4 14 22 15 7 7 14 23 13 3 17 21 16 9 11 11 10 8 2 MAXI LITE VSERIES HYDRAULIC MLA 1A SHO HD 1250w LAMPHOLDER...

Page 29: ...OD X 385 ID NYLON BUSHING 12 1 310434 MALE CONNECTOR CABLE 13 1 610201 REFLECTOR 14 1 610202 LENS CHANNEL SET 15 1 610203 GLASS LENS 16 1 610206 END CAP 17 1 610207 INTERIOR COVER PLATE 18 1 610208 I...

Page 30: ...MAXI LITE V SERIES HYDAULIC MLVA 2A LIGHT BAR...

Page 31: ...MAXI LITE V SERIES HYDAULIC MLVA 2B...

Page 32: ...19 21 1 18 22 13 8 12 14 15 2 5 4 3 4 6 13 8 7 17 9 10 20 16 11 MAXI LITE V SERIES HYDRAULIC MLVA 2C LIGHT BAR...

Page 33: ...10 1 100143P ROTATIONAL MOUNT 11 1 100148 SPRING LOCK 1 2 13 X1 4 12 1 650550 785 X 2 HDPE WASHER 13 5 044121 3 4 10 NYLOCK SS HEX NUT 14 1 046180 1 2 13 X 1 1 4 HHCS GR 5 15 1 100643 1 2 13 NYLOCK JM...

Page 34: ...1 2 3 4 5 SECTION 7 1 16 11 12 13 14 15 6 7 9 8 10 5 SECTION 6 4 5 3 2 1 SECTION 5 MAXI LITE V SERIES HYDRAULIC MLVA 3A HYDRAULIC TOWER SECTIONS 7 6 5...

Page 35: ...0 2 1 2 PULLEY 12 1 100642 5 8 X 1 SHOULDER BOLT 13 1 044048 NUT NYLOCK 1 2 13 HEX PL 14 2 100062 SPACER 3 8 UHMW 15 4 041023 10 X 3 8 PLS 16 2 100071 3 16 CABLE BOLT 17 2 044096 1 2 20 HEX NUT PL NO...

Page 36: ...SECTION 4 18 19 2 3 4 5 1 20 SECTION 3 ALIGN ROUNDED CORNERS ON ALL 1 9 8 10 5 7 6 11 12 17 13 14 15 MAXI LITE V SERIES HYDRAULIC MLVA 4A SECTION 4 3...

Page 37: ...13 HEX PL 16 2 100071 3 16 CABLE BOLT 17 2 044096 1 2 20 HEX NUT PL 18 1 320410 CORD REEL 19 1 320453 3 16 X 1 3 4 ROLL PIN 20 1 100687 VERTICAL TOWER CORD 16 8 X 310 NO QTY PART NO DESCRIPTION 1 1 10...

Page 38: ...1 SECTION 2 3 4 5 2 9 10 11 12 8 14 16 15 17 18 20 19 21 5 6 7 23 13 25 26 30 27 29 28 29 28 24 24 29 MAXI LITE V SERIES HYDRAULIC MLVA 5A SECTION 2 5 14 2010...

Page 39: ...COTTER PIN 13 1 100160 2 1 2 PULLEY 14 1 101378 1 2 X 2 SH BOLT 15 1 044038 3 8 16 NYLOCK NUT PL 16 1 047010 5 16 FLAT WASHER 17 2 100088 CORNER FRICTION BLOCK 18 2 100089P CORNER BLOCK COVER 19 4 04...

Page 40: ...14 15 16 17 12 13 11 5 6 9 7 10 11 24 20 19 23 2 3 4 18 22 18 21 21 22 MAXI LITE V SERIES HYDRAULIC MLVA 6A SECTION 1 5 14 2010...

Page 41: ...1 4 20 X 1 1 4 GR5 HEX BOLT 10 4 047005 1 4 FLAT WASHER 11 5 044023 1 4 20 NYLOCK NUT 12 1 310212 10 CUSHION CLAMP 13 1 041050 1 4 20 X 3 4 TRUSS BOLT 14 1 101379 1 2 X 2 75 SH BOLT 15 1 047010 5 16 F...

Page 42: ...NO QTY PART NO DESCRIPTION 1 1 101870 SECTION 5 2 1 101871 SECTION 6 3 1 100149 3 16 X 60 CABLE 1 3 1 MAXI LITE V SERIES HYDRAULIC MLVA 6C CABLE ROUTING...

Page 43: ...MAXI LITE V SERIES HYDRAULIC...

Page 44: ...31 19 12 22 23 9 16 20 11 24 21 2 26 25 28 30 29 1 2 7 4 5 32 3 6 13 14 15 27 5 8 18 17 10 MAXI LITE V SERIES HYDRAULIC MLVA 7A BALLAST PANEL...

Page 45: ...3 2 041011 6 32 X 1 4 PHHMS 14 1 650139 30A BREAKER 15 1 330432 RECEPTACLE COVER 16 1 330499 20 A GFCI RECEPTICAL 17 1 043065 3 8 SPLIT LOCK WASHER 18 1 041053 1 4 20 x 1 3 4 PHILLIPS HEAD TRUSS SCREW...

Page 46: ...19 17 16 20 2 1 3 6 18 2 1 11 14 13 4 15 5 MAXI LITE V SERIES HYDRAULIC MLVA 8A HYDRAULIC PUMP OLD STYLE...

Page 47: ...REW CLAMP 3 8 7 2 100236 12 VDC RELAY 8 2 041050 1 4 20 X 3 4 TRUSS BOLT 9 1 100234 125A FUSE LINK 10 1 100235 FUSE HOLDER 11 1 711028 7 8 RUBBER GROMMET 12 2 044036 3 8 16 KEPS NUT 13 2 100670 3 8 16...

Page 48: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P MLVA 8C MAXI LITE V SERIES ML 6 8kW 5 19 11 HYDRAULIC PUMP...

Page 49: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P MLVA 8D MAXI LITE V SERIES ML 6 8kW 5 19 11...

Page 50: ...11 12 10 9 8 7 4 6 1 2 1 2 13 14 15 16 17 18 19 5 5 3 MAXI LITE V SERIES HYDRAULIC MLVB 1A AXLE AND HITCH...

Page 51: ...8 2 046220 1 2 13 X 4 HEX BOLT 9 2 044061 5 8 11 LOCK NUT 10 2 046250 5 8 11 X 4 1 2 HEX BOLT 11 1 712021 2 BALL SAE CLASS 2 12 1 712540 15 PINTLE HITCH 19 1 352021 AXLE 13 1 101847P PLATFORM STEP 14...

Page 52: ...RETAINING SNAP 3 1 352072 JACK SIDE CRANK SNAP RING 4 8 044023 1 4 20 NYLOCK NUT 5 2 022015 4 CUSHION CLAMP 6 4 041080 1 4 20 X 1 TRUSS SCREW 7 1 680112P JACK MOUNT 8 2 330010 LONG JACK 9 2 330455 OUT...

Page 53: ...CRIPTION 1 6 045110 3 16 RIVET 2 2 680129 LAMP TAIL 3 9 046045 5 16 18 X 3 4 HHCS GR5 PLATED 4 9 044031 5 16 18 KEPTS NUT 5 9 047005 1 4 FLAT WASHER 6 1 680564P KUBOTA RADIATOR PLATE NS 1 680486P LOMB...

Page 54: ...10 24 KEPS NUT 2 3 044021 1 4 20 KEPS NUT 3 3 041250 1 4 20 X 1 2 SBHMSN 4 14 044019 10 24 NYLOC NUT 5 14 041050 1 4 20 X 3 4 TRUSS BOLT 6 1 352057 TELESCOPIC DOOR PROP 7 4 041026 10 24 X 3 4 SL FHMS...

Page 55: ...IPTION 1 11 041050 1 4 20 X 3 4 TRUSS BOLT 2 11 044023 1 4 20 NYLOCK NUT 3 7 047008 1 4 FLAT WASHER SS 4 1 022415 BUSHING THREADED 5 1 330031 1 2 CORD GRIP 6 1 101006P KUBOTA RT ROOF PANEL 7 1 680106P...

Page 56: ...R P 4 5 4 3 4 3 2 1 NO QTY PART NO DESCRIPTION 1 11 041078 1 4 20 X 1 2 PH TRUSS SCREW 2 11 047005 1 4 FLAT WASHER 3 2 041047 1 4 20 X 3 4 PH CSK 4 13 045216 1 4 20 TINNERMAN NUT 5 1 680441P LEFT FRON...

Page 57: ...2 046010 1 4 20 X 3 4 HEX BOLT SS 3 12 041017 6 32 X 3 8 MACH SCREW PLT 4 4 330458 15 AMP SPST CIRCUIT BREAKER 5 1 330456 30A DPST CIRCUIT BREAKER 6 1 330453 20 AMP SP SWITCH 7 1 041250 1 4 20 X 1 2 S...

Page 58: ...4 20 21 24 21 23 5 3 13 9 8 12 11 6 22 15 1 16 10 18 14 19 2 17 25 7 MAXI LITE V SERIES HYDRAULIC MLVC 2A 650717 LSC100 LIGHT SEQUENCE COMMANDER MLVC 2A...

Page 59: ...EAKER 2 AMP 10 1 340303 LOW OIL PRESSURE SWITCH 11 1 340014 HOUR METER CAT 12 1 340413 VOLTMETER 13 1 340009 SWITCH 15 AMP SPST 14 1 330463 RUBBER GROMMET 15 1 310544 TOGGLE SWITCH 16 1 310212 CLAMP C...

Page 60: ...R METER 2 1 650832 LOMBARDINI IGNITION SWITCH W KEYS 3 1 650833 KEY SINGLE SIDE IGNITION 4 1 310544 TOGGLE SWITCH 5 1 650105 15A CIRCUIT BREAKER 6 2 044021 1 4 20 KEPS NUT 7 2 041070 1 4 20 x 3 4 SMSH...

Page 61: ...78 1 4 20 X 1 2 PH TRUSS SCREW 4 1 352344P GAUGE PANEL COVER 5 3 041080 1 4 20 X 1 TRUSS SCREW 6 1 650302 AUTO SHUTDOWN TIMER 7 1 650446 VOLTAGE REGULATOR 8 1 340413 VOLTMETER 9 1 340014 HOUR METER CA...

Page 62: ...TER P 6 4 3 5 2 1 4 3 5 NO QTY PART NO DESCRIPTION 1 1 044021 1 4 20 KEPS NUT 2 1 041250 1 4 20 X 1 2 SBHMSN 3 4 047009 1 4 SAE SS FW 4 4 041050 1 4 20 X 3 4 TRUSS BOLT 5 4 044023 1 4 20 NYLOCK NUT 6...

Page 63: ...MAXI LITE V SERIES HYDRAULIC...

Page 64: ...17 18 15 6 16 7 14 13 14 10 9 19 22 12 26 21 20 11 2 3 5 4 1 24 23 25 8 10 MAXI LITE V SERIES HYDRAULIC MLVE 1A KUBOTA 1105...

Page 65: ...1 1 101070 OIL PRESSURE SWITCH DEEP SEA 12 1 101069 TEMPATURE SWITCH DEEP SEA 13 1 352126 HEAT SHIELD 14 3 042018 6mm X 10mm HEX BOLT GR 8 8 15 1 352140 EXHUAST PIPE 16 2 713086 CLAMP 1 3 8 MUFFLER 17...

Page 66: ...NO QTY PART NO DESCRIPTION 1 1 920743 KUBOTA OIL FILTER 2 1 920745 KUBOTA FUEL FILTER 3 1 920751 FUEL SHUT OFF SOLENOID 1 2 3 NO QTY PART NO DESCRIPTION 1 1 650262 AIR CLEANER 2 1 650263 AIR CLEANER...

Page 67: ...NO QTY PART NO DESCRIPTION 1 1 310544 TOGGLE SWITCH 2 1 650105 15A CIRCUIT BREAKER 3 1 101067 TOGGLE SWITCH DEEP SEA 4 1 101065 DEEP SEA CONTROLLER 5 2 046010 1 4 20 X 3 4 HEX BOLT SS 6 2 044021 1 4...

Page 68: ...ND NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 1 6 7 5 4 16 2 9 8 10 3 11 12 13 15 12 13 14 MAXI LITE V SERIES HYDRAULIC MLVE 4A GENSET LOMBARDINI MARATHON 7 5...

Page 69: ...7 1 651236 LDW1003 MUFFLER 8 12 043065 3 8 SPLIT LOCK WASHER 9 12 046115 3 8 16 X 1 1 4 HHCS 10 1 680479P GENERATOR PLATE 11 1 680478P ENGINE MOUNT 12 2 650567P RT LT RADIATOR SHROUD 13 10 041078 1 4...

Page 70: ...6 12 5 4 7 9 2 1 8 5 10 8 8 11 3 MAXI LITE V SERIES HYDRAULIC MLVE 5A GENSET CAT 1 1 MARATHON 8 KW...

Page 71: ...GENERATOR 7 1 680549P MOUNT GENERATOR CAT 8 10 047016 3 8 SAE FLAT WASHER 9 2 680550P MAXI BRIDGE PLATE 10 4 046126 3 8 16 x 1 3 4 GR8 HEX BOLT 11 4 044038 3 8 16 NYLON INSERT NUT 12 1 022025 2 SCREW...

Page 72: ...EGEND NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 3 1 2 5 4 8 7 9 11 2 6 9 11 2 14 12 13 10 12 13 10 15 MAXI LITE V SERIES HYDRAULIC MLVF 1A TOWER AND LIFT ARM...

Page 73: ...DRAULIC TOWER 5 1 100245P HYDRAULIC CYLINDER COVER 6 1 101410P TOWER MOUNT 7 1 101629P COVER PLATE 8 1 101406P TOWER PLATFORM 9 10 046120 3 8 16 X 1 1 2 HEX BOLT 10 14 044030 5 16 18 HEX NUT 11 18 047...

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