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5

Introduction - 795 Loader

Hydraulic (Hose Kit)

Hose Kit “A”

Loader powered by the tractor remotes.
Consists of four hoses leading from loader
tubing to tractor remote couplers

Hose Kit “C”

Loader operated by an external valve that is
plumbed into the tractor hydraulic system.

Consists of 4 hoses leading from loader tubing
to external mounted valve plus the necessary
fittings, hoses and adapter blocks (if necessary)
to tap into tractor hydraulic system. Use valve
type shown with hose kit “C”

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Summary of Contents for 595

Page 1: ...OPERATOR AND PARTS MANUAL 072014 P9949 Loader Models 795 795TSL ...

Page 2: ......

Page 3: ...n 23 BoltTorque 24 Checking BoltTorque 24 Parts 26 Sub Frame Assembly Drawing and Parts List 26 Main Frame Assembly Drawing and Parts List 28 Main Frame Assembly Drawing and Parts List TSL 30 Hydraulic Plumbing Assembly and Parts List 32 Hydraulic Plumbing Assembly and Parts List TSL 34 Assembly 36 Hydraulic Cylinder Assembly 36 Pre delivery Check List 37 Warranty 38 Manufacturer s statement for t...

Page 4: ...ailable to match all tractor brands which adds resale value and visual appeal Keep this manual handy for frequent reference All new operators or owners must review the manual before using the equipment and at least annually thereafter Contact your Allied by Farm King Dealer if you need assistance information or additional copies of the manual Visit our website at www farm king com for a complete l...

Page 5: ...ing to tractor remote couplers Hose Kit C Loader operated by an external valve that is plumbed into the tractor hydraulic system Consists of 4 hoses leading from loader tubing to external mounted valve plus the necessary fittings hoses and adapter blocks if necessary to tap into tractor hydraulic system Use valve type shown with hose kit C ...

Page 6: ...6 Specifications 795 Loader Specifications ...

Page 7: ...e at ground 60 D1 TSL dump angle at ground 90 F Bucket rollback angle ground 19 F1 TSL bucket rollback angle 37 G Digging depth 4 H Overall height in carry position 84 7 R Rollback angle at full height 111 R TSL bucket rollback angle at full lift 52 Estimated breakout force 5705 lbs Estimated lift capacity 3100 lbs Notes 1 Calculated values assume 2500 psi cylinder pressure 2 Breakout force estima...

Page 8: ...ed precautions The safety alert symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION The caution symbol indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices WARNING The Warning Symbol indicates a potentially hazardous situation that if not avoided could result in death or serious ...

Page 9: ...at on the tractor Keep tractor on solid ground Loose fill rocks and holes can be dangerous for loader operation or movement Never operate a loader with frayed or damaged hoses or leaking fittings Add ballast as required to ensure 25 of gross vehicle weight is transferred to the rear axle Space rear tires as recommended by tractor manufacturer Maximize width for high lift applications Do not raise ...

Page 10: ...10 Safety 795 Loader Safety Decals ...

Page 11: ...11 Safety 795 Loader Important Precautions ...

Page 12: ...sk of roll over The smaller the tractor is the easier it will roll We recommend that weight be added to rear tires with liquid or by the installation of rear wheel weights Where additional weight is required a counterweight box can be fabricated for tractors with three point hitches Extra weight can also be added by the use of a heavy implement mounted to the three point hitch A roll over protecti...

Page 13: ...pting to turn tractor while loading bucket can cause damage to both the loader and tractor Operation 795 Loader Note Bottom surface of bucket is parallel to line on motion Work both levers back to direct pressure to both cylinders Combined action of lift and bucket cylinders increases loading efficiency A straight bottom offers more resistance to lift To increase loading efficiency Minimize angle ...

Page 14: ...ult to maintain a level grade When backfilling approach pile with a flat bucket Leave dirt in bucket Dumping on each pass wastes time Backgrade work surface with a loaded bucket Release all pressure on lift cylinders so full weight of bucket is scraping ground Use heel of bucket DOTHIS WARNING Do not use loader as battering ram Operating Suggestions for Backfilling ...

Page 15: ... cylinders may have to be extended slightly so that the subframes can clear the front axle Do not extend the cylinders more than is required On self leveling loaders the bucket will dump at the same time the loader is raised Therefore Operate both hydraulic levers together 4 Drive the tractor ahead until the subframe is past the front axle and the front hook is close to mounting boss Check front g...

Page 16: ...ll have to be tightened after positioning the hook directly over the mounting boss most rearward position 9 Raise the loader and lock the support stand tubes in the up position When mounting for the first time raise the loader slowly and check to make sure that the hoses do not bind or become pinched in all positions Work the loader and bucket up and down to work out all the air in the hydraulics ...

Page 17: ...ground away from children s play area and high traffic areas This makes attaching and removing much faster and easier It also makes the free standing loader more stable 1 Raise the loader lower support stand tubes and lock into position 2 Lower the loader until the stand tubes are firmly on the ground and then dump the bucket so that it is also firmly on the ground there should be slight downward ...

Page 18: ...k the bucket all the way This raises the rear uprights of the loader On some mountings the lift cylinders must be extended more while the tractor is backing up so that the subframes clear the front axle 6 Continue backing up until the loader is clear Be sure the hoses do not get pinched or catch on any frame members while backing up 7 After the loader is clear retract the lift cylinders to protect...

Page 19: ...w the circuit carefully See hydraulic hook up section and make sure the hoses do not contact any hot manifolds or sharp edges on tractor After assembly raise the loader slowly and check to make sure that the hoses do not bind in all positions 8 The pressure of the relief and open center valves is set at the factory Do not tamper with the setting serious injury to the operator or damage to the load...

Page 20: ...p will be forced to supply oil at a higher pressure no damage to the loader components will occur It is recommended to avoid the above situations and keep the bucket somewhat level while raising or lowering the loader for smoother operation 3 The extra bucket stroke length allows for the bucket to be dumped to approximately 90 at ground This allows for bucket assist when traction is minimal If the...

Page 21: ...ylinder leaks internally Replace seals Faulty valve Repair or replace valve Loader chatters or vibrates when raising and lowering Air leak in pump inlet line Check tighten or replace inlet line Air in hydraulic system Cycle lift cylinders and bucket cylinders Oil level too low Add oil as required Excessive movement at pivots Worn bushings and or pins Replace bushings and or pins Pump noisy Inlet l...

Page 22: ...mp operating continually on closed center tractor hydraulics system Tractor control valve relief stuck open See your service manual for proper adjustment Incorrect Auxiliary Valve Check with loader dealer for proper valve application Hydraulic control valve set to low Adjust valve in accordance with manual Loader lift and bucket tilt controls do not work according to decal Hoses improperly connect...

Page 23: ... temperature range Lithium Molybdenum and synthetic greases are preferred Use the tractor hour meter as a guide Increase lubrication intervals for extreme use or adverse conditions Each pivot should be lubricated until grease is visible at pin Important Ensure that grease fittings accept grease Should any fitting become plugged replace immediately Pivots not greased as specified would cause premat...

Page 24: ... ft lb NM 6 8 10 3 1 7 7 15 4 3 10 5 21 7 3 17 7 35 9 9 24 48 10 3 25 49 14 34 67 12 1 29 59 16 5 40 81 12 14 16 26 42 64 36 58 88 61 97 147 83 132 200 86 2 136 210 117 185 285 103 162 250 140 220 340 18 20 22 89 126 169 121 171 230 202 287 390 275 390 530 287 405 549 390 550 745 346 486 656 470 660 890 24 27 30 217 320 435 295 435 590 497 733 995 675 995 1350 708 1032 1401 960 1400 1900 840 1239 ...

Page 25: ......

Page 26: ...26 Parts 795 Loader Sub Frame Assembly ...

Page 27: ...eldment 2 2 11 110887 Loader Lift Lock Weldment 2 2 12 812717 Grommet 0 375 ID x 1 00 OD x 13 2 2 13 813284 Bolt Hex 0 313nc x 1 00Tappi 2 2 14 812944 Bolt Car 0 625nc x 3 00 gr5 pl 8 8 16 812939 Bolt Hex 0 875nc x 10 00 gr8 pl 2 2 17 81967 Nut Lock nylon 0 625nc grB pl 12 12 18 81723 Washer Lock 0 875 pl 2 2 19 112730 Washer Boot 2 2 20 112812 Decal General Caution 1 1 22 112983 Decal Warning Ove...

Page 28: ...28 Parts 795 Loader Main Frame Assembly ...

Page 29: ...4 13 112955 Pin 1 25 Dia x 5 00 Lg 4 14 84162 Cotter Pin 0 156 x 1 00 1 15 117371 Pin 1 25 Dia x 6 12 Lg 4 16 816082 Tube Cover 1 17 24309 3 0 Dia x 20 75 Bucket Cylinder 2 18 24314 3 0 Dia x 30 00 Lift Cylinder 2 20 81581 Bolt Hex 0 375Nc x 2 50 Gr5 Pl 12 21 81669 Bolt Hex 0 625Nc x 3 50 Gr5 Pl 4 22 81592 Nut Hex 0 375Nc Gr2 Pl 4 23 81344 Nut Lock Nylon 0 375Nc Grb Pl 16 24 81967 Nut Lock Nylon 0...

Page 30: ...30 Parts 795 Loader Main Frame Assembly TSL ...

Page 31: ... 5 Lg 26 21 81669 Hex Bolt 0 625 Dia x 3 5 4 22 81592 Hex Nut 0 375 Dia 4 23 81344 Locknut 0 375 Dia 30 24 81967 Locknut 0 625 Dia 4 25 816237 Spacer 1 26 81570 Flat Washer 0 375 Dia 4 28 117371 Pin 1 25 Dia x 6 12 Lg 2 29 117372 Pin 1 25 Dia x 7 63 Lg 2 30 113697 Pin 1 25 Dia x 8 63 Lg 4 31 114104 Pin Weldment 1 25 Dia x 7 375 Lg 2 32 114119 Link Weldment Left 2 33 114120 Link Weldment Right 2 34...

Page 32: ...32 Parts 795 Loader Hydraulic Plumbing Assembly ...

Page 33: ...jic 2 6 114492 3 8 x 22 Hose 3 4 Swfjic x 3 4 Swfjic 2 7 112833 Tubing Lift Cyl Bottom Raise 1 8 112834 Tubing Lift Cyl Top Drop 1 9 112937 Tubing Lift Cyl Common 31 0 2 10 112835 Tubing Bucket Cyl Bottom Rollbk 1 11 112836 Tubing Bucket Cyl Top Dump 1 12 112837 Tubing Bucket Cyl CrossTube 2 13 812128 Elbow 90 3 4 Mjic x 3 4 Mjic 4 14 811414 Elbow 90 3 4 Morb x 3 4 Mjic 2 15 812069 Tee 3 4 Mjic 4 ...

Page 34: ...34 Parts 795 Loader Hydraulic Plumbing Assembly TSL ...

Page 35: ...rop 1 11 114235 Tubing Bucket Cyl Bottom Dump 1 12 114236 Tubing Bucket Cyl Top Rollback 1 13 114328 Tubing Lift Cyl Left Bottom Raise 1 14 112837 Tubing CrossTube 2 15 811754 Hose 3 8 x 18 3 4 Morb x 3 4 Swfjic 2 16 114492 Hose 3 8 x 22 3 4 Swfjic 5 17 114605 Hose 3 8 x 24 3 4 16 Morb x 3 4 16 Swfjic 2 18 811434 Hose 3 8 x 30 3 4 16 Morb x 3 4 16 Swfjic 2 19 114237 Tubing Lift Cylinder Left Top D...

Page 36: ...ssembly 24309 24708 24314 Seal Kit X1656 X1424 X1424 Shaft Diameter 1 50 1 75 1 75 1 Head Plate 24656 24606 24606 2 Shaft Weldment 112865 113928 112873 3 CylinderTube Weld t 24409 24713 24313 4 Piston Half wide 112862 112862 112862 5 Piston Half narrow 112863 112863 112863 6 Self Locking Nut 810457 810457 810457 7 Shaft Bushing 113766 113578 113766 1 Bucket cylinder shown 2 All cylinder seals are ...

Page 37: ...s properly installed __ 4 All bolts are tightened to the torque specifications shown in the torque chart __ 5 All safety decals are readable __ 6 The loader has been tested and operates properly __ 7 The operator s manual has been delivered to the owner who has been instructed on the safe and proper use of the loader Dealer s Signature This check list is to remain in this owner s manual and is the...

Page 38: ... require replacement as part of normal maintenance Also Buckets and Bucket Tines carry no warranty Bent Spears carry no warranty Snowblower Fan Shafts carry no warranty Mower Blades carry no warranty Portable Auger Parts Have Two 2 Year Warranty Loader Parts Have Two 2 Year Warranty The purchaser is solely responsible for determining suitability of goods sold This warranty is expressly in lieu of ...

Page 39: ...s Warranty requests must be prepared on Buhler Industries Inc Warranty Claim Forms with all requested information properly completed Warranty Claims must be submitted within a thirty 30 day period from date of failure repair Warranty Labor Any labor subject to warranty must be authorized by Buhler Industries Inc The labor rate for replacing defective parts where applicable will be credited at 100 ...

Page 40: ...modify or enlarge this limited warranty or its exclusions limitations and reservations Corrections of defects and improper workmanship in the manner and for the applicable time periods provided for herein shall constitute fulfillment of all responsibilities of Buhler Industries Inc to the purchaser and Buhler Industries Inc shall not be liable in negligence contract or on any other basis with resp...

Page 41: ......

Page 42: ...n of Buhler Industries Inc 1330 43rd Street NW Fargo North Dakota USA 58102 Ph 701 282 7014 Fax 701 282 5865 E mail info buhler com www farm king com Equipment shown is subject to change without notice 2013 BuhlerTrading Inc Printed in USA TSX BUI ...

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