Alliance Laundry Systems NK100 Installation Instructions Manual Download Page 24

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505942

 Troubleshooting

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

Network Board Service

Commonly Used Abbreviations:

FEC - Front-End Control – the Dryer/Tumbler 
Control, Top-Load Washer Control, Front-Load 
Washer Control, and Washer/Extractor Control are all 
referred to simply as the Front-End Control through-
out this document

NWB – Network Board

NIB – Network Interface Board

LED – Light Emitting Diode

Network Board LED

When the operation of the Network Board is suspect, 
the state of the LED may be examined to determine 
whether the Network Board is operating properly.

Network Board Operating LED Test

LED is Flashing One Second On / One Second Off - 

 

This is what the LED should be doing in normal 
operation.  If the LED is following this sequence, the 
processor on the board is executing the code correctly.  
However, there may still be other problems with the 
board.

LED is Constantly Off  - 

If the LED is constantly off, 

there is probably no power to the NWB.  There must be 
24VAC across pins 6 & 7 on header H1 for the NWB 
to operate.  If there is 24VAC across pins 6 & 7 and the 
LED is a constant off, the NWB will need to be 
replaced.

LED is Flashing Rapidly or is Constantly On - 

If 

the LED is constantly on or is flashing rapidly or 
erratically, the NWB may be in a lock-up state or may 
be bad.  Remove power from the board by pulling 
header H1, and then put the header back again.  If the 
LED begins to flash one second on / one second off, the 
board is probably OK.  If this does not happen, the 
NWB will need to be replaced.

LED Flashes Rapidly 3 Times - 

This sequence 

indicates the beginning or end of a communication 
sequence with the FEC.  The service personnel may 
determine if the NWB is communicating with the FEC 
by following the procedure in the following section.

Network Board Communicating LED 
Test

Test of Communications Between FEC and NWB 
Using LED - 

Power down the NWB by disconnecting 

header H1.  Re-connect H1.  Approximately 15 
seconds after H1 is reconnected 
(7 LED flashes), the LED should flash rapidly 3 times, 
indicating that it is beginning communication with the 
FEC.  Two LED flashes later, the LED should flash 
rapidly 3 times again, indicating the end of a successful 
communication sequence.  If this does not occur, the 
NWB is not communicating with the FEC.

Once it has been determined that the processor on the 
NWB is correctly executing the NWB code, the service 
personnel may now check for the following other 
possible malfunctions of the NWB (and/or the FEC).

• NWB is not communicating with the FEC
• NWB is not allowing the Card Reader to 

communicate with the FEC

• NWB is not communicating with the PC

Network Board to Front-End Control 
Communication Problems

NWB will not Communicate with FEC - 

If the NWB 

is not communicating with the FEC, the NWB, FEC, or 
Harness may be at fault.  For the following cases, use 
the Network Board Communicating LED test 
previously described to test the communication link 
between the FEC and the NWB using the LED.

The FEC must supply 5 VDC to the NWB via pins 1 & 
2 on H1 for the NWB to function correctly.  If the 
5VDC is not present, the NWB can in no way 
communicate with the FEC.  If this voltage is not 
present, the harness or the FEC may be at fault.

If there is 5VDC across pins 1 & 2 of H1 and the NWB 
will not communicate with the FEC, swap the harness 
between the FEC and NWB with an known good 
harness.  If this fixes the problem, the harness is at 
fault.

If the harness is not at fault, the NWB should be 
swapped with a known good board.  If this fixes the 
problem, the NWB needs to be replaced.  If after 
changing out the NWB and the harness with known 
good samples the NWB will not communicate with the 
FEC, the FEC must be at fault.

In general, there are three possible sources of failure, 
the NWB, the FEC, and the Harness.  Parts may need 
to be swapped out individually to isolate the problem.

Summary of Contents for NK100

Page 1: ...Installation Instructions www comlaundry com NetMaster Network NK100 NK101 and NK120 Part No 505942R1 September 2001...

Page 2: ......

Page 3: ...ded Accessory List 5 NetMaster CardMate Networked Store Sample Order 6 Accessory List 6 CSC Accessory List 6 CVC Unit and Accessories 6 CVC Optional Recommended Accessory List 6 Optional Recommended A...

Page 4: ...2 505942 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT...

Page 5: ...dry Includes board and data connector Network Kit for Laptop NK101 Alliance Laundry Includes board and cables Black Red Twisted Pair 781816PFO 2Z American Electronic Wire Co 847 541 7500 18 AWG Tinned...

Page 6: ...r Provides complete communications and battery charging service center connection to the computer not required Accessory List Qty Model No Description Comments 1 200770 Network Software Suite Software...

Page 7: ...sed to read add valve and service user and multi purpose cards 1 200817 SCTM Card Used to access Transaction Module of Smart Card Suite 1 200768 NetMaster Base Software Suite Program used to generate...

Page 8: ...Needed to communicate from computer to networked machines CSC Accessory List Qty Model No Description Comments 1 S CSC AVR2 CSC Base Unit With bill acceptor card reader and recharge balance function...

Page 9: ...having at least 2 Card Add Valve Stations The type and quantity if Card Add Valve Stations would depend on preferences of the store owner Accessories Obtained from Local Electronic Supply Store Qty De...

Page 10: ...8 505942 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Notes...

Page 11: ...om 2 Refer to Figure 6 B Interfacing a Laptop to Machines 1 Attach the RS 485 cable to the Network Card and insert the card into the PCMCIA Slot on the laptop 2 Attach the network cable to the RS 485...

Page 12: ...3 NOTE The 120 1 2 Watt terminating resistor connects between the red and black wires of the twisted pair network wiring C Connecting the Machines to the PC and Each Other For up to 124 machines or 4...

Page 13: ...machine for maintenance but not so long as to interfere with normal operation refer to Figure 7 7 Strip 1 4 if the insulation and place the red outgoing wire into slot 4 and black outgoing into slot 5...

Page 14: ...RED and BLACK to BLACK Do not connect the GREEN wire 6 Terminate the last machine on this leg with a 120 Ohm 1 2 Watt resistor NOTE Up to 124 nodes may be connected to any given segment coming off the...

Page 15: ...ance Laundry Systems LLC DO NOT COPY or TRANSMIT To Connect Repeater to PC Figure 8 COM210N NETWORK CABLE 210150 TERMINAL STRIP WALL ADAPTER 120 VOLT NBS 42 CARD COM210N REPEATER GREEN BLACK RED RED B...

Page 16: ...ines before test 2 Check for continuity of 2 wires running from the central PC a Disconnect the wires from the PC b Check for 120 20 A much higher reading indicates an open circuit This is caused by a...

Page 17: ...m 03 Invalid command code Wrong machine type 05 Invalid or out of range data Wrong machine type 06 Invalid data code Wrong machine type 09 Corrupted data error Communication problem 0A Invalid machine...

Page 18: ...in time exceeded or water sensed at end of a spin step Cycle power to clear error E SP Frontload WX SPI communications error Internal communication problem Cycle power to clear error E OP Dryer WX Ope...

Page 19: ...pped none of the machines will be able to communicate with the Central PC NOTE Both shorts or flipped wires will cause numerous errors on the central PC including Protocol Errors and numerous Unable t...

Page 20: ...te code equal to that in the machine EC 23 Card Max value exceeded Use a card with a value less than the card max value programmed in the reader EC 24 Insufficient memory on card Download card content...

Page 21: ...g correctly It will need to be either reset by powering down then up again or replaced If a Network Board is present it is helpful to eliminate it if possible from the circuit temporarily for troubles...

Page 22: ...Intermittent poor connections The user not inserting the card properly Therefore it is necessary to try numerous cards numerous times before deciding whether an individual card or reader is in need o...

Page 23: ...1 0 for LED diagnostic details Has a default node address of 250 CARD READER Power requirements for operation 24 38 VDC Between pins 3 12 Function Reads data from the smart card and sends it to the N...

Page 24: ...Communications Between FEC and NWB Using LED Power down the NWB by disconnecting header H1 Re connect H1 Approximately 15 seconds after H1 is reconnected 7 LED flashes the LED should flash rapidly 3 t...

Page 25: ...es the card reader cannot communicate with the FEC the FEC must be at fault Network Board to PC Communication Problems Communication between the NWB and the PC may be interrupted via several cases NWB...

Page 26: ...24 505942 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Notes...

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