Alliance Laundry Systems 70269701R4 Installation Manual Download Page 1

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Installation

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Part No. 70269701R4

August 2006

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

Drying Tumblers

25 Pound Capacity
30 Pound Capacity
35 Pound Capacity

Stacked 30 Pound Capacity

Through Serial No. 0602004143

Refer to Page 5 for Model Identification

START

HIGH
TEMP

MED
TEMP

LOW
TEMP

NO
HEAT

SELECT

TEMP

INSERT
COIN

PUSH
START

SELECT

TEMP

INSERT
COIN

PUSH
START

START

HIGH
TEMP

MED
TEMP

LOW
TEMP

NO
HEAT

T477C

T478C

T477C

T478C

Summary of Contents for 70269701R4

Page 1: ...nges ownership this manual must accompany machine Drying Tumblers 25 Pound Capacity 30 Pound Capacity 35 Pound Capacity Stacked 30 Pound Capacity Through Serial No 0602004143 Refer to Page 5 for Model...

Page 2: ......

Page 3: ...ur building Clear the room building or area of all occupants Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier cal...

Page 4: ...2 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70269701 Notes...

Page 5: ...21 Pre Installation Inspection 21 Location Requirements 21 Tumbler Enclosure 22 Position and Level the Tumbler 23 Installing Accessory Timing Cam 24 Removal of Existing Timing Cam 24 Installation of N...

Page 6: ...SMIT Electrical Requirements for Electric Models 54 Steam Requirements 57 Piping Recommendations 57 Installing Steam Trap and Making Condensate Return Connections 58 Adjustments 61 Loading Door Switch...

Page 7: ...0L HA030N HT030D HT030L HT030N HU030L HU030N IPD30G2 IA030L IPD30G2 IA030N IPD30G2 IT030L IPD30G2 IT030N IPD30G2 IU030L IPD30G2 IU030N SA030L SA030N ST030L ST030N SU030L SU030N UA030L UA030N UT030L UT...

Page 8: ...35S2 BT035S DR35S2 BU035S HT035S HU035S IPD35S2 IT035S IPD35S2 IU035S ST035S SU035S UT035S UU035S YT035S YU035S CHD35E2 CT035E CHD35E2 CU035E DR35E2 BT035E DR35E2 BU035E HT035E HU035E IPD35E2 IT035E I...

Page 9: ...er portion of the electrical data on the serial plate Serial Plate Location When calling or writing for information about your product be sure to mention model and serial numbers Model and serial numb...

Page 10: ...70269701 8 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Notes...

Page 11: ...appearing in this manual are not meant to cover all possible conditions and situations that may occur It must be understood that common sense caution and carefulness are factors which CANNOT be built...

Page 12: ...interior of the tumbler and the exhaust duct should be cleaned periodically by qualified service personnel 15 If not installed operated and maintained in accordance with the manufacturer s instructio...

Page 13: ...they are dried wipe out the cylinder with a damp cloth to remove particles of fiberglass 26 Always follow the fabric care instructions supplied by the garment manufacturer 27 Never operate the tumbler...

Page 14: ...70269701 12 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Notes...

Page 15: ...1 4 Maximum Airflow per Pocket C F M l sec 50 Hertz 410 194 410 194 320 151 470 222 60 Hertz 450 212 450 212 350 165 520 245 Maximum Static Back Pressure Inches W C mbar 50 Hertz 0 6 1 5 0 6 1 5 0 8...

Page 16: ...height of single pocket models to 72 25 inches 1835 mm and 76 25 inches 1938 mm TMB2177N TMB2177N B A C D E Models A B C D E 25 Pound 26 25 in 667 mm 27 5 in 699 mm 40 875 in 1038 mm 63 875 in 1622 mm...

Page 17: ...70269701 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Cabinet Dimensions T30 T439I T439I A C B D E F Models A B C D E F T30 28 in 711 mm 48 in 1219 mm 10 in 254 mm 42 875 in 1090 mm...

Page 18: ...st Outlet Locations N A Not Applicable T479I A B C B A 25 30 AND 35 POUND T30 Models Rear Exhaust Diameter A B C 25 30 Pound 6 in 152 mm 3 875 in 99 mm 4 625 in 117 mm N A T30 Elliptical Fits 8 in 203...

Page 19: ...B C 25 Pound 59 in 1500 mm 1 5 in 38 1 mm 29 in 737 mm 30 Pound 59 in 1500 mm 1 5 in 38 1 mm 35 in 889 mm T30 76 25 in 1936 8 mm 2 5 in 64 mm 30 5 in 775 mm 35 Pound 59 in 1500 mm 2 5 in 64 mm 35 in 8...

Page 20: ...D C C 25 30 AND 35 POUND ELECTRIC T30 GAS AND STEAM 25 30 AND 35 POUND GAS AND STEAM E T30 ELECTRIC Models Electrical Service Gas and Steam Models Electric Models A B C D E 25 30 Pound 62 25 in 1581 m...

Page 21: ...All connections use 3 4 inch NPT pipe T481I C D C D A B A B B A 25 30 AND 35 POUND T30 Models Inlet Outlet A C B D 25 30 35 Pound 53 75 in 1365 mm 7 8 in 198 mm 42 5 in 1080 mm 6 5 in 165 mm T30 Uppe...

Page 22: ...70269701 20 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Notes...

Page 23: ...umbler fully loaded Floor covering materials such as carpeting or tile should be removed To assure compliance consult local building code requirements The tumbler must not be installed or stored in an...

Page 24: ...the opening zero clearance allowed for trim 3 4 in 102 mm 4 12 in 305 mm Minimum Clearance 5 24 in 610 mm minimum 36 in 914 mm recommended for maintenance purposes 6 Provision for make up air Minimum...

Page 25: ...ould be slightly higher than the rear approximately 0 125 inch 3 18 mm This will prevent the clothes while tumbling from wearing on the door glass gasket IMPORTANT Keep tumbler as close to floor as po...

Page 26: ...llation of New Timing Cam 1 Insert drive into timing cam with wide prong in wide hole of cam 2 Position timing cam and drive fork over the timer shaft aligning the timer flat with the drive fork and t...

Page 27: ...onger open until the control is reset It may be necessary to retry several times to bleed air from the gas lines To reset open and close the loading door and restart tumbler If lockout condition persi...

Page 28: ...third family group 3 at 28 37 mbar inlet pressure Regulator governor is blocked open Gas valve CANNOT be field converted to a regulating type Serial plates supplied from the factory are configured for...

Page 29: ...3 9 4 0 4 0 4 6 1 1 2 1 M402980 M402992 M402992 M411511 L P Gas B P 30 No Governor 25 30 T30 35 2 1 2 2 2 2 2 5 1 1 2 1 M401003 M401011 M401011 M406361 DE Natural Gas E 20 7 6 8 0 8 0 8 0 25 30 T30 35...

Page 30: ...M402992 M411511 L P Gas 28 or 37 No Governor 25 30 T30 35 2 1 2 2 2 2 2 5 1 1 2 1 M401003 M401011 M401011 M406361 AT Natural Gas H 20 7 6 8 0 8 0 8 0 25 30 T30 35 3 9 4 0 4 0 4 6 1 1 2 1 M402980 M4029...

Page 31: ...h machine and apply it to the data plate over the ADJUSTED FOR ______ GAS ______ information 5 Commission tumbler for use Figure 6 Specific Conversion Procedures How to Convert Gas Valve from Regulate...

Page 32: ...rt No 70201901 025S L P Orifice Plate For use on 025S Models L P only 2 Shut Off Valve 3 Gas Valve 8 Required Orifice Injector Pressure 4 Orifice Injector 9 Manometer 5 Regulator Adjusting Housing and...

Page 33: ...NOTE Blank injectors orifices are available as Part No M400995 How to Adjust Gas Valve Governor Regulator 1 Check gas injector manifold pressure as follows Refer to Figure 7 2 Loosen screw plug inside...

Page 34: ...70269701 32 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Notes...

Page 35: ...sted to the outdoors by the shortest possible route Proper sized exhaust ducts are essential for proper operation All elbows should be sweep type Exhaust ducts must be assembled so the interior surfac...

Page 36: ...ivalent length the diameter of a round duct must be increased by 10 for each additional 20 feet 6 1 meters Cross section area of a rectangular duct must be increased by 20 for each additional 20 feet...

Page 37: ...t be sized per local codes NOTE Inside of duct must be smooth Do not use sheet metal screws to join sections Consult your local building code for regulations which may also apply TMB2103N 1 Removable...

Page 38: ...305 mm from the exhaust outlet does not exceed the maximum allowable pressure specified on the installation sticker on the rear of tumbler Static back pressure must be measured with all tumblers vent...

Page 39: ...s a combustible wall or ceiling the opening must be sized per local codes 2A Outlet Duct Diameter for One Battery 2B Outlet Duct Diameter for Two Batteries 3 45 Typical TMB2019N TMB2018N L K J I H G F...

Page 40: ...457 mm 15 in 381 mm 22 in 559 mm D 14 in 356 mm 20 in 508 mm 17 in 432 mm 25 in 635 mm E 16 in 406 mm 23 in 584 mm 19 in 483 mm 27 in 686 mm F 18 in 457 mm 26 in 660 mm 21 in 533 mm 30 in 762 mm G 19...

Page 41: ...ine to each tumbler Refer to Figure 12 Sediment traps Shut off valves Supply pressure taps It is important that equal pressure be maintained at all tumbler gas connections This can best be done by ins...

Page 42: ...until burner ignites Use pipe compound resistant to actions of L P Gas on all pipe threads Figure 12 Check all pipe connections internal and external for gas leaks using a non corrosive leak detectio...

Page 43: ...8 m T30 Tumblers 73 000 Btu hr each 7 Minimum pipe size to tumbler is 0 5 in 12 7 mm 35 Pound Tumblers 90 000 Btu hr each SAMPLE CALCULATIONS Equivalent length Total length of main gas supply pipe to...

Page 44: ...5 40 1 25 40 1 25 31 75 1 25 31 75 1 5 38 10 1 5 38 10 2 50 80 2 50 80 2 50 80 2 50 80 2 50 80 2 5 63 50 2 5 63 50 2 5 63 50 2 5 63 50 2 5 63 50 2 5 63 50 2 5 63 50 3 76 20 3 76 20 3 76 20 3 76 20 3 7...

Page 45: ...31 2440 26 0 1470 3 7 M401000 55 480 8001 10 000 2441 3050 28 0 1405 3 6 M401014 49 640 L P Gas 2001 6000 610 1830 42 0 0935 2 4 M403017 67 160 6001 8000 1831 2440 43 0 0890 2 3 M406184 55 480 8001 10...

Page 46: ...70269701 44 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Notes...

Page 47: ...tton may be installed as specified on the machine wiring diagram NOTE Activation of the emergency stop button stops all machine control circuit functions but DOES NOT remove all electrical power from...

Page 48: ...Steam T474I 25 30 and 35 Pound Electric T475I T30 Gas or Steam T476I T30 Electric Junction box upper and lower units each unit must be wired separately T474I GROUND LUG CONTROL TRAY V A C TERMINAL BLO...

Page 49: ...nstructions section of this manual continue with step 1 NOTE The wiring diagram is located inside the junction or contactor box 1 For new service install a circuit breaker or fused disconnect of prope...

Page 50: ...ingle service connection to TB1 of the upper unit junction box only The serial plate reflects current draw breaker fuse size and conductor amperage required for the entire machine All electric heated...

Page 51: ...x areas 3 Sign and date conversion sticker located on back of tumbler 4 Follow the instructions covered in Connecting Electrical Service section 240 Volt 60 Hertz 3 Phase 3W G 200 208 Volt 60 Hertz 3...

Page 52: ...h the dark blue internal jumper 4 Carefully check motor wire connections with wiring diagram and verify that the motors are configured for low voltage operation before replacing covers 5 For stacked t...

Page 53: ...ng may result in damage to the electronic controls and will void control warranty To Install 1 Immediately after connection of power leads and before applying power to machine locate each of the incom...

Page 54: ...able 9 Serial Plate Voltage Terminal Block Connections Required Current Amps Recommended Fuse or Breaker Rating Amps Breaker Poles Recommended Minimum Conductor Size AWG mm2 120V 60Hz 1ph L1 Neutral a...

Page 55: ...nd 22 0 30 1 10 5 26 200 220V 60Hz 1ph L1 Neutral and ground 11 6 15 1 14 2 08 100V 50Hz 1ph L1 Neutral and ground 24 2 35 1 8 8 37 200V 50Hz 1ph L1 Neutral and ground 15 0 20 1 12 3 31 230 240V 50Hz...

Page 56: ...otor s For 9 kW 25 Pound Electric Models For 12 kW 25 Pound Electric Models Table 11 Serial Plate Voltage Terminal Block Connections Required Current Amps Recommended Fuse or Breaker Rating Amps Break...

Page 57: ...ground 105 150 1 1 0 53 5 230 240V 50Hz 1ph L1 Neutral and ground 95 125 1 1 42 4 200 208V 60Hz 3ph L1 L2 L3 and ground 62 80 3 4 21 2 200V 50Hz 3ph L1 L2 L3 and ground 60 80 3 4 21 2 230 240V 50Hz 3p...

Page 58: ...und 107 150 2 1 0 53 5 200V 60Hz 1ph L1 Neutral and ground 122 175 1 2 0 67 5 200V 50Hz 1ph L1 Neutral and ground 119 150 1 1 0 53 5 230 240V 50Hz 1ph L1 Neutral and ground 108 150 1 1 0 53 5 200 208V...

Page 59: ...ptional For successful operation of tumbler install trap 18 inches 457 mm below coil and as near to the tumbler as possible Inspect trap carefully for inlet and outlet markings and install according t...

Page 60: ...end of each flexible hose 3 Install a steam trap to each strainer IMPORTANT Steam trap must be installed a minimum of 18 inches 457 mm below the steam coil outlet connections 4 Install a shut off valv...

Page 61: ...305 mm Riser 7 Vacuum Breaker Optional 3 Condensate Return Line from Supply Line 8 18 in 457 mm Drop 4 Shut Off Valve 9 Solenoid Valve Supplied with machine 5 Check Valve 10 Union Figure 15 T473I 1 2...

Page 62: ...70269701 60 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Notes...

Page 63: ...es not operate the switch at the appropriate door closure bend the actuating switch arm in or out to achieve proper actuation CE Models Through Serial No 0208002174 CE tumblers have a second door swit...

Page 64: ...d closed during the cycle the heating system will shut off The cylinder and fan will continue to operate even though the airflow switch is indicating insufficient airflow Door Strike The door strike m...

Page 65: ...removed from service perform the following steps where applicable Turn off electrical supply external to machine Turn off electrical disconnect on machine Turn off gas supply external to machine Turn...

Page 66: ......

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