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ALL-6

Replaceable Cartridge Type

ELECTRICAL GREASE PUMPS

INSTRUCTION AND USER MANUAL

VERSION 3.0 - 06.2018

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Summary of Contents for ALL-6

Page 1: ...ALL 6 Replaceable Cartridge Type ELECTRICAL GREASE PUMPS INSTRUCTION AND USER MANUAL VERSION 3 0 06 2018 ...

Page 2: ...ill be increased INTRODUCTION ABOUT MANUFACTURER With over 25 years experience of manufacturing Centralized Lubrication Systems ALLFETT is able to provide a wide professional approach to select the correct Centralized Lubrication System for industry and heavy machinery A highly accurate manufacturing process is involved in producing Centralized Lubrication Systems in order that systems meet the ve...

Page 3: ...DUCT COMPONENTS FUNCTION LUBRICANT INFORMATION ELECTRICAL CONNECTION RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS PUMP MAINTENANCE CARTRIDGE CHANGING INSTRUCTIONS ORDER INFORMATION WARRANTY WARRANTY CONDITIONS PAGE 1 PAGE 2 PAGE 3 PAGE 4 PAGE 5 PAGE 6 PAGE 7 8 PAGE 9 PAGE 10 11 PAGE 12 PAGE 13 PAGE 14 PAGE 15 PAGE 16 ...

Page 4: ... be used with ALLFETT electronic control cards if necessary In case the pump is installed so that operator cannot see the level of grease the ALLFETT low level sensor can be used to follow the level of grease in cartridges PRODUCT DESCRIPTION GENERAL SPECIFICATIONS 150 bar Working pressure 12 24 V DC Motor type Max pressure 220 bar Working temperature 25 C 80 C Grease type NLGI 00 30 C 10 C NLGI 0...

Page 5: ...Page 4 www allfett net GENERAL DIMENSIONS Technical drawings below represents the ALL 6 pump Dimension unit is milimeter 115mm Ø8 285mm Ø69mm 75mm 135mm Assembly holes 158mm Ø6 ...

Page 6: ...andard and optional model Optional components described seperately Electrical socket Follower piston Grease cartridge Cartridge support Security valve Mounting holes Cartridge sealing Support pin Spring Progressive distributor OPTIONAL Grease nipple Pump body Motor protection cover Support cover ...

Page 7: ...ver displacement volume can also be divided by progressive distributor to feed multiple lubrication points Optional system control units Lubrication system and its components can be controlled and monitored with integrated electronic control cards Digital sensores and also pressure switches where placed on system components send information to control card FUNCTIONAL DESCRIPTION Unouthorized modif...

Page 8: ...bricant will be used in the system must certainly be clean and any foreign materials must not enter while filling ALL 1 pumps are designed to use with in centralized lubrication systems only It is not suitable to use ALL 1 pump for lubricant tranfering or circulation purpose To remind that lubricants has content which may hazardous to environment It is important that the county specific regulation...

Page 9: ... temperatures Changing NLGI classes at different temperatures is important to correct lubrication If necessary high temperature resistant lubricants should be used in some cases It should not be forgotten that the grease penetration properties is variable at different environment temperatures PRESSURE LOSE CHART NLGI class Tube diameter NLGI 0 NLGI 1 NLGI 2 Ø8 x 1 Ø6mm NLGI 0 NLGI 1 NLGI 2 Ø10 x 1...

Page 10: ... be installed without spring support 3 Piston inside new cartridge should be pushed by a long tool such as hammer untill 1 or 2 centimeters long grease out from cartridge outlet Figure 2 4 New cartridge should be installed to pump body with grease on the outlet 5 Put new cartridge to cartridge place on pump then rotate clockwise until gets completely tight Cartridge thread must rotate properly and...

Page 11: ... Figure 6 Make sure that the support ring must be placed at top of the cartridge 2 Left side tip of support pin must be placed to pin hole as shown on Figure 7 3 Right side tip of support pin must be placed to pin hole as shown on Figure 8 Figure 8 Figure 7 Support pin Pin hole Left side pin tip Figure 6 Support ring Piston A B C D Figure 5 Make sure that the slots of support pin properly located ...

Page 12: ...cted correctly during onnection the motor will run noisy after started Connections should be checked Figure 9 2 1 12 24 V DC 12 24 V DC Connection terminals The numbers and signs next to each terminal represents socket connections Socket screw Socket Socket sealing Connection terminals After the socket connection is done it must be fixed in place with the socket screw It is not advisable to tighte...

Page 13: ...rol card operates system for single period a b c d Grease inside cartridge may empty Replace cartridge with new one by following the steps on PAGE 9 and 10 Grease may not be appropriate Replace cartridge with appropriate grease Read PAGE 8 to understand which type of grease is appropriate Pump may taken air inside Instructions explained on page 9 should be read and operated carefully There must no...

Page 14: ...ty valve Check the hoses and lubrication points for blockage Replace the hoses if necessary If the tubes are broken grease will not reach to the lubrication points Grease leaks from places where breaked System components may installed by crew without ALLFETT authorization If distance between pump distributor and lubrication lines are too long grease release is visible via security valve Connect wi...

Page 15: ...must be used with in system NLGI class must be changed according to weather conditions Use NLGI 0 for cold weather increase the NLGI class up to 3 towards hot weathers 10 Keeping an uncovered cable s during system assembly may cause fatal damages where high voltage is transformed to low voltage Lines must be connected properly to prevent personal injury and damage to property 8 7 Damages coming fr...

Page 16: ... of Centralized Lubrication Systems is to protect environment So it is adviced to fill grease to the systems by mobile or hand pumps 18 Unouthorized modifications to the units and the use of unouthorized spare parts and aids prohobited and DISQUALIFIES THE WARANTY Only maintenance may apply descibed in PAGE 14 15 ALLFETT Technical Service must be informed to any other possible troubles and necessa...

Page 17: ...pa 12 V DC NLGI 2 ALL 6 pompa 24 V DC NLGI 2 Grease cartridge 675 Gr Empty Grease cartridge 350 Gr Empty Grease cartridge 675 Gr NLGI 2 Grease cartridge 350 Gr NLGI 2 GR 00 01 BE GR 00 02 BE GR 67 50 02 GR 35 00 02 Ordering number Product name 10 12 06 A5 10 24 06 A5 ...

Page 18: ...ed 4077 WARRANTY PRODUCER COMPANY FAX TELEPHONE CENTRAL ADRESS NAME ALLFETT Mekanik ve Elektronik Sistemler San ve Tic Ltd Þti 0212 501 33 37 0212 501 32 01 PBX Yeni Eyup Bulvari Topcular Cad Set Ustu No 1 Demirkapý Rami Ýstanbul AUTHORISED PERSON SIGNATURE STAMP PRODUCT TYPE Elektrikli gres pompasý BRAND ALLFETT MODEL SERIAL NUMBER DELIVERY DATE PLACE WARRANTY 2 YIL REPAIR TIME 30 days ALL 6 SALE...

Page 19: ... exceeded If it is determined that the defect cannot be repaired by report written by the service or in the absence of service centers by the seller agency representative importer or manufacturer of the product respectively The present warranty does not cover damages resulting from importer handling by deviating from the instructions in the manual General administration of protection of consumer r...

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