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Operation Manual

allen Turf Trooper II, Operation Manual

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allen Turf Trooper II Operation Manual Download Page 15

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Summary of Contents for Turf Trooper II

Page 1: ...TT2 Operation Manual ...

Page 2: ...WER UNITS 13 FRONT CYLINDERS 13 REAR CYLINDER 13 MAINTENANCE 13 LUBRICATION 14 ENGINE LUBRICATION 14 MACHINE LUBRICATION 14 BATTERY 14 TYRES 14 ADJUSTMENTS 14 STEERING LINKAGE 14 DRIVE TRAIN ADJUSTMENTS 14 MAIN DRIVE BELT 14 CYLINDER DRIVE BELT ADJUSTMENT 15 CYLINDER CLUTCH DRIVE BELT 15 CYLINDER CLUTCH ADJUSTMENT 15 HEIGHT OF CUT 15 CUTTING CYLINDER TO BOTTOM BLADE 15 TO ADJUST 16 PARKING BRAKE 1...

Page 3: ... Trooper II Cutter 60 1530mm Cylinder comply with the following Directives 79 113 EEC 89 336 EEC as amended by 92 31 EEC 89 392 EEC 84 538 EEC as amended by 88 180 EEC and 88 181 EEC Signed Technical Director Date January 1996 SPECIFICATIONS MODEL ENGINE 196707 MANUFACTURER Briggs Stratton POWER HP 8 5 MAX PERMISSIBLE KW 6 4 ENGINE SPEED RPM 2900 SOUND POWER LEVEL LWA dB A 101 SOUND PRESSURE LEVEL...

Page 4: ... Trooper Before starting the engine the operator should check that the drive pedal is in neutral the drive lever to the cylinder transmission is in the disengaged position and the parking brake is applied Do not run the engine in a confined space exhaust gases contain carbon monoxide which is an odourless and deadly poisonous gas Before starting the engine check that the cutting cylinders are free...

Page 5: ...to alter specifications and prices as and when necessary ASSEMBLING THE MACHINE The machine comes partially assembled however the following operations are necessary prior to use Fit the front cylinders noting that they are handed These are fitted with the cylinder lift arms in the raised position With the cylinders located on the arms install the cylinder retainer collar A with the lock pin B and ...

Page 6: ...Fig 6 and depress the Drive Pedal F Fig 6 The pedal is not an accelerator but controls the movement of the machine while not altering the engine speed To move forward depress the front of the pedal The further the pedal is pressed the faster the machine will go To select neutral simply bring the pedal to the central rest position to which it will automatically return To select reverse depress the ...

Page 7: ... and allow it to lower The Parking Brake should always be engaged whenever the machine is stopped or left unattended LIFTING LOWERING MOWER UNITS Ensure that all the cylinders are disengaged the Drive Pedal F is in neutral the Parking Brake H is ON in the Engaged position and the engine is switched OFF at J FRONT CYLINDERS To Lower Each front unit has a lift handle and a latch K Fig 1 To lower lif...

Page 8: ... for life and so do not require lubrication Grease should be applied every 25 working hours to the greasers fitted to all the mower pivot points Fig 12 and to all the roller greasers Fig 13 Use Castrol L M grease or equivalent Occasionally lubricate all other moving parts by oil can in particular the Throttle Control at the lever and engine ends cylinder unit latches neutral adjustment plungers ex...

Page 9: ...5 and 17 can now be removed freely and replaced To replace reverse the above procedure CYLINDER CLUTCH ADJUSTMENT The clutch is designed to be partially self adjusting however periodic inspection should be carried out to ensure that optimum performance is being attained Should adjustment be necessary tighten or loosen the screw on the clutch link rod Fig 18 Moving the nut rearward tensions the cyl...

Page 10: ...moved turning ONE cylinder TURNS ALL THREE PARKING BRAKE The internal disc brake fitted to the transaxle is operated by the Parking Brake Lever G Fig 5 and is self adjusting no further maintenance is necessary GUARANTEE If there is any component or components manufactured by ALLEN POWER EQUIPMENT LTD that is found to be defective within 12 months from the date of purchase or in the case of a machi...

Page 11: ...MAIN FRAME ASSEMBLIES ...

Page 12: ... AT02520 M8 pla in nut AT0293 I SINt u AT2394 I Front panel ATlSOn Reinforcing pl t 2 AT02449 M8 x 20 bolt 2 AT02339 M8 25 bolt 2 AT02496 M8 nrloe nut 2 AT02977 M8 flat 2 ATO 007 B ring ny 2 AT02496 Me nrlo t AT02329 MIO x 25 bolt AT03727 T p roller be ring 7205E AT02523 M10 nrloe nut AT03728 T per roll b ri Sl 7204E 2 AT2 958 8r ck t AT03729 5 1 52 x 25 e AT02339 Me x 25 bolt 22 AT02818 Stearing ...

Page 13: ...MAIN FRAME ASSEMBLIES ...

Page 14: ...nt r ls 80 AT02191 GI ci bush PM 2525DX T23722 Front defl tor T02449 1 8 X 20 bolt AT02917 1 8 n t tIer T23736 GuiOrd c tub AT23987 Cylinder pulley scr per I T02977 M 8 n t 8 I T02496 H8 nyloc nut T02977 f l t w I T02454 H8 X 60 bolt I T23979 Cylind bait guiOrd on T23980 Cylind bait 11 right T02992 H8 30 bolt I T02977 M8 fl t __ T2511 4 Eccentric bulh 9S T23489 Rubb disc T02496 H8 nyloc nut T23992...

Page 15: ...CENTRE CYL INDER ASSEMBLIES ...

Page 16: ...e AT02295 M8 60 boll AT23705 R I body ll A _r AT23700 R l bflIring sing AT23969 Bell t ion djusl AT03027 MS 16 bolt AT02191 GI ci bu PM25250X shell buring 52 AT02977 Me fl t she AT02137 M6 iT se niwle AT02496 Me nyloc nul AT23698 R roller lilA AT03320 Tol II ring AT02774 1 11 2 nyloe nul 55 ATOl219 62042RS bearing AT0334 I 1 1 12 50 oeket set sere 56 AT23923 1 10 r_1 rur nd righl AT02200 e 1I b rl...

Page 17: ...R ASSEMBLIES CENTRE CYUNDE 1 56 57 j 19 3 36 29 30 25 26 0 3 70 J 6 L I 6S ...

Page 18: ...nd right AT23Q60 8 lt t sion a lj uster AT23922 Mow r rul len AT02137 M6 gens nippl AT23711 BoHom blade support W AT2S680 Rear rQller AT237 5 8oHom blade AT02774 nyloc grooved ATOl2 17 Me x 25 CSK screws 2 AT03 4 1 MI2 60 soc et cr AT2374 I Cylind r pulley CO ATOnOO Ba ll bearing r ae 620 lZ AT03467 MS 40 roll pin AT03226 Internal circlip AT02496 H nyloc S AT02137 Me gr s nipple AT02977 H f l 1 sh...

Page 19: ...STEERING ASSEMBLIES LINKAGES ...

Page 20: ...I AT23946 8e ring block AT02888 Lev grip ATOnOl e ring 620121 15 AT02452 H8 35 bolt AT23950 s ow 05 AT25030 s or AT02702 MIO ___ A12503 1 Spring AT02523 MIO nyl t AT02496 H8 ylo ut 50 2 AT02449 M8 20 Htser A125064 Brak link 50 2 AT0252 1 M 8 apring w AT02638 CI 14 i Il 52 AT250B4 Tr ck rod AT02384 M8 c l long AT03357 cl I pin AT25066 Direct ion control link short AT03354 long eI la 22 A125073 Str ...

Page 21: ...DRIVE ASSEMBL IES POV ER UNIT ...

Page 22: ...M6 x 25 bolt 15 1 Cooling fan 49 4 AT023S0 M6 flat washer 16 1 Flexi coupling pulley 50 2 AT02513 M6 nyloc nut 17 1 AT25072 Belt deflector clamp 51 1 AT25078 1 4in key 18 1 AT03561 Jubilee clip 52 1 AT25106 32mm spacer 19 1 AT02922 Transaxle 53 1 AT25100 PuIley power unit 20 1 AT03462 Woodruff key 3 16in x 5 ain 54 1 AT25107 24mm spacer 21 1 AT03218 Dump valve lynch pin 55 1 AT25119 Retaining wash...

Page 23: ...ut M ny oc olenoid Vent tube d _ battery to motor Battery lea _ battery to tor Battery lead d to tarter mo Lead oleno 5 lenoid Y O b i t M x flat wa her M nyloc nut to d solenoid Lea h keye Ignition sw c Micro switch Mounting plate Wiring harne _ ___________ ...

Page 24: ... OFF POSITION yellow _ NO4 CYL CLUTCH MICRO SWITCH N04 TRANS DRIVE MICRO SWITCH IN NEUTRAL c ENGINE STOP c 3 OIS ENGAGED e c 3 o L 0 c 3 o L 0 STARTER SOLENOID MOTOR BAITERY red 8A FUSE 0 ENGINE ALTERNATOR 3 SAFETY CONDITIONS TO STOP EARTH OUT ENGINE MICRO SWITCH SIDE VIEW 1 SEAT DOWN HANDBRAKE ON PUT TRANS DRIVE IN FORWARD OR REVERSE 2 SEAT UP HANDBRAKE ON CYLINDER CLUTCH ENGAGED 3 SEAT UP TRANS ...

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