allen TRTP75 Safety & Operation Manual Download

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SAFETY &

OPERATIONS MANUAL

Manual Part #: 075707 | Revision: -
Language: English | Original Instructions

T R I P L E R O L L E R T U B E P A V E R S

TRTP75

Summary of Contents for TRTP75

Page 1: ...SAFETY OPERATIONS MANUAL Manual Part 075707 Revision Language English Original Instructions T R I P L E R O L L E R T U B E P A V E R S TRTP75 ...

Page 2: ...This manual or a copy of it must be kept with the machine at all times There is a manual storage container located on the machine for your convenience ...

Page 3: ...art No Description 074974 ASSY 14 75 TRTP SCRAPER WATER SPRAY OPTION 074975 ASSY 16 75 TRTP SCRAPER WATER SPRAY OPTION 074976 ASSY 18 75 TRTP SCRAPER WATER SPRAY OPTION 074977 ASSY 20 75 TRTP SCRAPER WATER SPRAY OPTION 074978 ASSY 22 75 TRTP SCRAPER WATER SPRAY OPTION 074979 ASSY 24 75 TRTP SCRAPER WATER SPRAY OPTION Optional Feature Steering Leg Part Number 073724 TRIPLE ROLLER TUBE PAVER Copyrig...

Page 4: ...on 11 Technical Specifications 12 Machine Dimensions 13 Engine Specifications 14 CE Declaration 15 Sound Vibration Testing 16 1 SAFETY 17 Federal State Warning Regulations 18 Manual Tag Safety Detail 19 Spark Arrestor Notice 20 Operating Safety 21 Engine Safety 23 Service Safety 24 Lifting Safety 25 Transportation Trailer Safety 27 2 OPERATION 28 Introduction to Triple Roller Tube Paver 75 29 Star...

Page 5: ...ect No Title Page 3 SERVICE 35 Troubleshooting 36 Troubleshooting Continued Filters 37 Periodic Maintenance Schedule 38 Tube Changing Procedure 39 Roller Tube Bearings 40 Cleaning Procedure 41 Battery Jump Start 42 Accessories 44 Parts Manual 45 Revision Detail 46 ...

Page 6: ...product modification to product alterations or repairs made to the product without the written approval of Allen Allen specifically excludes from warranty any damage to any trowels resulting from an impact to the rotors 7 Impact damage to gear boxes is not covered under the Allen warranty and is deemed customer abuse 8 Allen will pay shop labor on warranty items at the Allen Shop Labor Rate in exi...

Page 7: ...years of trouble free operation This manual is divided into the following sections SECTION 1 SAFETY SECTION 2 OPERATIONS SECTION 3 SERVICE Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located under the operator platform on the motor side of the machine Your engine is not manufactured by Allen Engineering Corporation In...

Page 8: ...rained mechanics and original Allen replacement parts Always contact the Allen Dealer who sold you this machine for Allen Certified repairs and replacement parts Place Allen Dealer information below for future reference Dealer Name Phone Address City State Zip Salesman Mobile Phone Additional Comments ...

Page 9: ... information is not available 2 Include correct description and part number from the PARTS DECALS manual 3 Specify exact shipping instructions including the preferred routing and complete destination address 4 DO NOT return parts to AEC without receiving written authorization from AEC All authorized returns must be shipped pre paid 5 When placing an order please contact the AEC dealer nearest you ...

Page 10: ...e correct replacement parts T75 02 13 001 Production Sequence Model Number TRTP 75 MODEL Year Manufactured Month Manufactured Series Model SERIES Manufacturer s Codes When ordering parts or requesting service information you will always be asked to specify the model and serial numbers of the machine The legends below specifically defines each significant character or group of characters of the Mod...

Page 11: ...and is located on the top left side of the operator end handle The serial number plate is shown below This plate should not be removed at any time Please record the information found on this plate below so it will be available should the identification plate become lost or damaged When ordering parts or requesting service information you will always be asked to specify the model and serial numbers...

Page 12: ...Tube lengths are available in 2 0 61 m increments starting at 14 4 3 m to 24 7 31 m Width 52 132 08 cm Height 53 89 136 8 cm Features Hydraulic Oil Tank 10 Gallon 37 85 L Fuel Tank 7 Gallon 26 50 L Weight in 2 increments from 14 24 the weight of the machine with no options is approximately 1990 lb 2230 lb 2381 lb 2510 lb 2626 lb 2762 lb 903 kg 1012 kg 1080 kg 1139 kg 1191 kg 1253 kg The weight of ...

Page 13: ...075707 Page 13 General Information Machine Dimensions 53 89 TUBE LENGTH 205 12 11 50 23 68 52 00 14 SETUP SHOWN ...

Page 14: ...ngine operation This manual is included with the paver at the time of shipping from AEC Engine Features Model Number IGX700 Fuel Type Gasoline Net Power 3600 RPM hp kW 22 1 16 5 Displacement cu in cc 41 97 688 Bore in mm 3 07 78 Stroke in mm 2 83 72 Net Torque 2500 RPM lbs ft Nm 35 6 48 3 Compression Ratio 9 3 1 Dry Weight lbs kg 103 8 47 1 Oil Capacity U S quarts L 2 0 1 9 Lubrication Full pressu...

Page 15: ...075707 Page 15 General Information CE Declaration PENDING CE DECLARATION AT THIS TIME ...

Page 16: ...obtained at the handle while operating the paver in a manner most often experienced in normal circumstances Values were obtained from all three axes of motion The values shown represent the maximum RMS value from these measurements Summary Data Of Sound And Vibration Testing for CE Marking Test Machine Engine Type Distant Sound Press Operator Ear SPL Sound Power Level Seat Vibration Overall Foot V...

Page 17: ...SECTION 1 SAFETY 075707 Page 17 SECTION 1 SAFETY ...

Page 18: ...RESPIRATORY HAZARDS Grinding cutting drilling of masonry concrete metal and other materials can generate dust mists and fumes con taining chemicals known to cause serious or fatal injury or illness such as respiratory disease cancer birth defects or other reproductive harm SILICOSIS WARNING Grinding cutting drilling of masonry concrete metal and other materials with silica in their composition may...

Page 19: ... is essential to highlight that contains useful or important information EMERGENCY is used for the identification of safety equipment first aid or emergency egress locations NOTICE used to convey safety information on labels and signs CAUTION is indicative of a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING Indicative of a potentially hazardous ...

Page 20: ...flames from the engine exhaust It is often required when operating equipment on forested land to prevent the risk of fires Consult the engine distributor or local authorities and make sure that you comply with regulations regarding spark arrestors Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conj...

Page 21: ...to the user may result NEVER leave machine running unattended DO NOT run the machine indoors or in an enclosed area such as a deep trench unless adequate ventilation through such items as exhaust fans or hoses is provided Exhaust gas from the engine contains poisonous carbon monoxide gas exposure to carbon monoxide can cause loss of consciousness and may lead to death ALWAYS remain aware of moving...

Page 22: ...structions and bystanders Only dismount the machine while it is stationary The operator should look in the direction of travel and must always have a clear view of the route ahead Be careful not to touch any hydraulic components after the paver has been in use these components can be extremely hot an can cause burns Also do not attempt to loosen or disconnect any hydraulic components without first...

Page 23: ... or hoses is provided Exhaust gas from the engine contains poisonous carbon monoxide gas exposure to carbon monoxide can cause loss of consciousness and may lead to death DO NOT smoke while operating the machine DO NOT smoke when refueling the engine DO NOT refuel a hot or running engine DO NOT refuel the engine near an open flame DO NOT spill fuel when refueling the engine DO NOT run the engine n...

Page 24: ...enclosed areas Fumes from fuels and solvents can become explosive ALWAYS turn engine off and remove key from machine before performing maintenance or making repairs ALWAYS keep the area around the muffler free of debris such as leaves paper cartons etc A hot muffler could ignite the debris and start a fire ALWAYS replace worn or damaged components with spare parts designed and recommended by AEC C...

Page 25: ...s set forth guidelines which detail the use of Rigging Equipment for Material handling This guideline is found under OSHA Standard Number 1926 251 Please read and follow all guidelines found in this standard Removal from service Synthetic web slings shall be immediately removed from service if any of the following conditions are present OSHA 1926 251 e 8 ...

Page 26: ...e sizes will require different lifting straps to stay balanced See Accessories on page 44 Place straps chains or hooks through each lifting point on the machine Use straps or chains connected to a central lifting device Ensure that all lifting devices have sufficient weight bearing capacity ALWAYS shutdown the engine before transporting Avoid sharp bends pinching and crushing Use loops and thimble...

Page 27: ...ly DOT Requirements include the following Connect and test electric brake operation Secure portable power cables in cable tray with tie wraps The maximum speed for highway towing is 55 MPH unless posted otherwise Recommended off road towing is not to exceed 15 MPH or less depending on type of terrain Avoid sudden stops and starts This can cause skidding or jack knifing Smooth gradual starts and st...

Page 28: ...SECTION 2 OPERATIONS 075707 Page 28 SECTION 2 OPERATION ...

Page 29: ...75 Triple Roller Tube Paver TRTP is a simple and economic but effective paving machine This model is the smallest of the TRTP family The 75 TRTP is the ideal machine for smaller paving jobs This machine is powered by an air cooled 22 hp Honda gasoline engine The finishing tube has a variable speed control with forward and reverse movement The maximum setting for the finishing tube is approximately...

Page 30: ...e Roller Tube Paver 1 Ensure that the fuel valve is open this is located on the bottom of the fuel tank 2 Move the throttle control to the MIN position See Figure 2 1 3 Insert the key and turn the engine switch to the ON position The indicator red should come on and then turn off 4 Then turn and hold the engine switch on the START position until the engine starts release the switch when engine sta...

Page 31: ...7 Page 31 75 TRTP Operator Controls Figure 2 1 Operator Controls D The Information below was taken directly from the manufactures product literature For further information please reference the engine manufactures Owner s Manual ...

Page 32: ...instruction on how to operate this machine it can become hazardous to the surrounding workers and result in an improper finish All items in this manual are describe from the operator s POV from the operators platform Location of all Operating Controls A Finish Tube Control Forward Reverse B Travel Tube Control Forward Reverse C Steering Leg Control Up Down Optional Feature D Engine Controls Thrott...

Page 33: ...steering leg lever C up this will extend the steering leg The forward or reverse motion of the tubes controls the rotation of the machine Once the machine is turned to the desired distance pull the lever down to retract the steering leg Always try to maintain an equal amount of overhang on either side of the paving path Be mindful of any rocks high spots or other obstructions that may appear on th...

Page 34: ... 3 and 2 4 for reference Loosen the hardware for the bearings and the hydraulic motor attachment plates A Note this must be done on both the motor end and idle end Adjust the finish tube B to the desired height above grade and re tighten the hardware Figure 2 3 Finish Tube Adjustment Motor End A B Figure 2 4 Finish Tube Adjustment Idle End A Hex Nut 1 2 Hex Nuts 1 2 ...

Page 35: ...SECTION 3 SERVICE 075707 Page 35 SECTION 3 SERVICE ...

Page 36: ...or bad oil Contact your AEC dealer Other other than above Contact your AEC dealer Engine does not stop Electrical malfunction Contact your AEC dealer Other other than above Contact your AEC dealer Idling is not stable Insufficient intake air clogged air cleaner Clean or replace the air cleaner Other other than above Contact your AEC dealer Poor power or acceleration Bad fuel Change fuel Wrong oil ...

Page 37: ...ust Engine oil level is too high Adjust the oil level Other other than above Contact your AEC dealer Safety Devices Lamp does not light Blown bulb Replace Blown fuse Replace Other other than above Contact your AEC dealer Hydraulic System Pump does not work Insufficient or deteriorated hydraulic fluid Add or change fluid Other other than above Contact your AEC dealer Troubleshooting Continued Filte...

Page 38: ...e CHECK LIST ITEM DAILY EVERY 20 HRS EVERY 50 HRS EVERY 100 HRS EVERY 200 HRS EVERY 300 HRS EVERY 500 HRS Check Hydraulic Oil Level Check Engine Oil Check Fuel Level Check Hose and Fittings Check External Hardware Change Engine Oil Grease Bearings Replace Engine Fuel Filter Replace Engine Oil Filter Check Valve Clearance Check Air Cleaner Clean Air Cleaner Replace Air Cleaner Check Hydraulic Motor...

Page 39: ... a crane or hoist to ensure that it does not collapse Take the sections apart or add sections until the desired length is achieved Step 3 Remove the 1 4 bolts C from the hex drivers Pull the tube out of the motor end frame D repeat this process with all three tubes Replace the old tubes with the new length tubes Reassemble the 1 4 bolts into the hex drivers and the 1 nut on the idle end Overhead S...

Page 40: ...e bearings for the roller tubes must be greased approximately every 20 hours See figures 3 1 and 3 2 for the location of the grease ports Figure 3 1 Motor Side Bearing Grease Points Figure 3 2 Idle Side Bearing Grease Points Bearing Grease Ports Bearing Grease Ports ...

Page 41: ...lectronic components Examples include electronic displays lights switches wiring etc The electronic components may be damaged if water is sprayed on them Keep a perpendicular angle 90 when cleaning over a decal Holding nozzle of a pressure washer at an angle different from 90 may lift the decal from the machine Recommended using a safe cement dissolver BACK SET or similar to remove hardened concre...

Page 42: ... to touch 1 Use a battery that has the same voltage as the one used with your engine 2 Attach one end of the positive booster cable red to the positive terminal of the booster battery Attach the other end to the terminal of your engine battery 3 Attach one end of the negative booster cable black to the negative terminal on the booster Attach the other end of the negative cable to your engine batte...

Page 43: ...SECTION 3 SERVICE 075707 Page 43 Battery Jump Start Figure 3 11 Battery Location and Terminals Battery Box and Battery ...

Page 44: ... 10 long flat eyes 8 800 lb cap choker Part Number 075043 14 long 2 wide 10 long flat eyes 8 800 lb cap choker Part Number 075044 The following list details what straps are needed for each tube length 14 Motor End 075042 Idle End 075042 16 Motor End 075042 Idle End 075042 18 Motor End 075043 Idle End 075043 20 Motor End 075043 Idle End 075043 22 Motor End 075042 Idle End 075043 24 Motor End 075042...

Page 45: ...or ways to access the Parts Decals Manual Mobile Device Scan this QR code with a compatible device cellular phone tablet etc to view the machine s specification page with links to the manuals Computer Link Mail A physical copy of the parts manual can also be mailed to you upon request Please contact Allen Engineering service department and one can be sent to you Allen Engineering P O Box 819 Parag...

Page 46: ...orporation AEC AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual Allen Products are covered under one or more of the following patent numbers U S Design Patents 344 736 400 542 400 544 402 998 402 999 403 332 404 041 404 042 410 931 413 127 416 564 465 897 466 909 474 203 U S Utility Patents 5 108 220 5 238 323 5 328 295 5 352 063 5 405 216 5 ...

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Page 48: ...E T P A R A G O U L D A R K A N S A S 7 2 4 5 0 8 7 0 2 3 6 7 7 5 1 8 0 0 6 4 3 0 0 9 5 T O L L F R E E U S A O N LY MAILING P O B O X 8 1 9 P A R A G O U L D A R K A N S A S 7 2 4 5 1 A L L E N E N G C O M C O N N E C T W I T H U S O N S O C I A L ...

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