allen RAZORBACK RIDER HD560 Operations Manual And Parts Book Download | Manualshive

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Revision: 560-1 - Issue: 2 (4/2007)
Literature #:

047722

OPERATIONS MANUAL

OPERATIONS MANUAL

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&

PARTS BOOK

PARTS BOOK

www.alleneng.com

HD

556600

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Summary of Contents for RAZORBACK RIDER HD560

Page 1: ...Revision 560 1 Issue 2 4 2007 Literature 047722 OPERATIONS MANUAL OPERATIONS MANUAL PARTS BOOK PARTS BOOK www alleneng com HD5 56 60 0 ...

Page 2: ...340 344 736 400 542 402 998 402 999 403 332 U S Utility Patents 4 298 555 5 108 220 5 480 257 5 480 258 5 613 801 5 685 667 5 803 658 5 816 739 5 890 833 5 934 823 6 053 660 Canadian Patents 2 039 893 French Patents 0293496 German Patents M9007736 9 With other Patents Pending Copyright 2006 Allen Engineering Corporation M M M MO O O OD D D DE E E EL L L L RIDER HD560 1500 HYD 100KBT RIDER HD560 15...

Page 3: ... if it is determined that the defect resulted from operator abuse failure to perform normal maintenance on the product modification to product alterations or repairs made to the product without the written approval of Allen Engineering Corporation Allen Engineering Corporation specifi cally excludes from warranty any damage to any trowels resulting from an impact to the rotors Allen Engineering Co...

Page 4: ...dentification plate is a six digit number The model number identifies your machine and will ensure that you receive the correct replacement parts SAMPLE 5601106001 Model Serial Location FILL IN FOR FUTURE REFERENCES Model Number ___________________ Serial Number ___________________ Date Purchased __________________ Purchased From _________________ ________________________________ 1A 2 Model Number...

Page 5: ...A 14 1 14 Control Linkage Lubrication 1A 14 1 15 Lift Lever Adjustment 1A 15 1 16 Transporting Trowels 1A 16 1 17 Battery Jump Start Procedures 1A 17 1 18 Greasing Thrust Bearing 1A 17 1 19 Hydraulic Preventive Maintenance 1A 18 Hydraulic Schematics Wiring Schematic This machine is built with user safety in mind However it can present hazards if improperly operated and serviced Follow operating in...

Page 6: ... who sold you this machine for Allen Engineering Certified repairs and replacement parts Place distributor information here for future reference 1A 4 DISTRIBUTOR NAME ___________________________________PHONE _____ ____________ ADDRESS _______________________________________________________________________ CITY _________________________________STATE ___________________ZIP ______________ SALESMAN __...

Page 7: ...nd maintain the Allen HD560 1500 HYD 100KB PSIII Model Riding Trowel For your own safety and protection from personal injury carefully read understand and observe the safety instructions described in this manual Always operate and maintain this machine in accordance with the instructions described in this manual A well maintained piece of equipment will provide many years of trouble free operation...

Page 8: ...ding as damaged shipment 4 Do not operate Riding Trowel if any guards have been removed or if the safety switch is not operational 5 Only trained personnel should be allowed to operate your Riding Trowel 6 Never allow more than one person on the Riding Trowel while it is in operation and the operator must always be sitting in the seat while the machine is in operation 7 No foreign objects such as ...

Page 9: ...mended by ALLEN ENGINEER ING ALWAYS remove key and disconnect battery on machines before servicing to avoid accidental start up ALWAYS use appropriate lifting procedures when moving this equipment This riding trowel is extremely heavy and should be lifted only with the lifting bridle that came packaged with the machine The lifting capacity should be at least 3000lbs ALWAYS check the operating area...

Page 10: ...n of this equipment Safety labels are located in strategic places in plain sight for your protection Note where they are located and adhere to them or else serious injury can occur This decal is located next to the throttle lever on the right side of the seat frame This decal is located on the access panel for the radiator ...

Page 11: ...ND OPERATOR S LEFT HAND 66 1676 mm 144 3658 mm 62 1575 mm 1A OPERATIONS 1A 9 NOTE Throughout this manual you will see the following terminology RH SOM or LH SOM SOM means Sitting on Machine Please make note of this for future reference ...

Page 12: ... Return Charge 10 Micron Absolute Hydra Drive Rotor Speed Control Foot Pedal Pilot Control Engine Speed Control Lever Style Self Locking Guard Rings HD Detachable Bolt On Style Operator Control Panel All in One Multi Gauge Power Retardant Spray System Capacity Pump Powered Two Nozzles 6 gal 22 7 lit Steering Control System Proportional Hydraulic Pilot Control w Zero Position Neutral Pitch Control ...

Page 13: ...u with exceptional service 1 7 Before Starting Before starting trowel check the following Oil level in engine Hydraulic fluid level Fuel level Condition of air filter Condition of trowel arms and blades Trowel greased Engine Coolant 1 8 Starting Before starting trowel refer to drawing above for location and identification of controls 1 Sit down correctly on the Riding Trowel Seat DO NOT attempt to...

Page 14: ...ab with water on the surface is an idea place for an operator to practice with the machine For practice pitch the blades up approximately 1 4 on the leading edge Start by making the machine hover in one spot and then practice driving the machine in a straight line and making 180 degree turns Best control is achieved at full RPM CAUTION DO NOT use excessive pressure on the joysticks Power Steering ...

Page 15: ... 12 Pitch Adjustment Different pitch angles are needed as you work the dif ferent stages of the concrete See the drawing below When changing or setting pitch angle of trowel blades set the desired degree of pitch on the left side of the machine and then adjust the right side to match To increase the pitch press the gray pitch control but ton A which is located on top of joystick towards the inside...

Page 16: ...heck Fuel Level X Inspect Air Filters X Replace as Needed Check and Tighten X External Hardware Grease Thrust Bearings X Check Hydraulic Oil Filter X Refer to Page 1A 18 Grease Control Linkage X Check Valve Clearance X Change Engine Oil X Replace Oil Filters X 1 14 Control Linkage Lubrication The control linkage is equipped with several grease fittings to lubricate pivot points Grease control link...

Page 17: ...ff 2 Remove stabilizer ring R from spider assembly 3 Remove blades from trowel arms 4 Loosen hex head cap screw A and remove it and the external star washer from the spider boss 5 Remove trowel arms from spider 5 boss with lift levers in place 6 Clean flats on trowel arm before placing it in the trowel arm jig PART 016863 7 For HD550 series trowels use the spacer that is Ø1 1 4 x 2 1 2 Long D 8 In...

Page 18: ...ifting tubes while the rear dolly jacks have long lifting tubes 4 Insert the rear dolly jack L with the long lifting tubes into the holes provided in the rear of the mainframe The holes in the mainframe are located directly opposite the front holes 5 Turn jack handles clockwise to lift trowels and counter clockwise to lower trowel CAUTION The dolly jack lifting system is designed for short moves a...

Page 19: ... booster cable black to the negative terminal on the booster Attach the other end to the negative terminal of your engine battery 4 Jump starting in any other manner may result in damage to the battery or the electrical system Caution Over cranking the engine can cause starter damage Allow 2 minutes for starter to cool if engaged for more than 15 seconds Caution When using lights or high amperage ...

Page 20: ...nt a great loss of hydraulic fluid C Replace the cap Tighten to ensure that the o ring is properly seated Do not over tighten Note If you do not experience any problems with the filter it is a good practice to replace the filter on a annual basis Steps for Replacing Inline Filters A Remove the end cap H located on the end of the inline assembly F B Replace the filter part 040422 NOTE Try and do th...

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Page 29: ...d Pitch Assembly 550 MA04 8 Engine Assembly 550 MA03 9 Foot Control Assembly 550 MA02 10 Frame and Rings Assembly 550 MA01 11 Dolly Jack Assembly 550 MA12 This machine is built with user safety in mind However it can present hazards if improperly operated and serviced Follow operating instructions carefully If you have any questions about operating or servicing this equipment please contact your A...

Page 30: ... DECAL LIGHTS 1 14 037769 SEAT F RIDER 1 15 037770 ARM REST F SP400 NOT SHOWN 1 16 037785 KEYSWITCH KUBOTA E02 1 17 038965 BLOCK 200B 150B 8 WAY FUSE 1 18 040441 DECAL CRUISE CONTROL 1 19 041537 HOLDER CUP FOR RIDERS 1 20 042343 FSTN SFBHCS 1 4 20 x 3 4 25 21 043051 CONTROLLER HD550 LH JOYSTICK 1 22 043052 CONTROLLER HD550 RH JOYSTICK 1 23 043225 BREATHER AIR F VLR 1 24 043479 DECAL FUSE POSITION ...

Page 31: ...78Y CAP DIESEL TANK YELLOW 1 4 039499 RING STABILIZER WELDMENT 2 5 041510 DECAL DIESEL ONLY CAP 1 6 042874 RING FRONT HD550 1 7 042875 RING REAR HD 550 1 8 043300 DECAL ALLEN ENGINEERING 2 3 4 X 30 1 9 043301 DECAL HYDRA DRIVE SERIES 2 3 4 X 30 1 10 043332 GAUGE HD550 FUEL 1 11 043364 Isolator Rear Motor Mount 2 12 045757 Isolator Rear Motor Mount 2 13 046233 ASSY RIGHT HAND CCW SPIDER 1 14 046234...

Page 32: ... HOSE PYTHON BLUE 3 8 9 75 7 013557 BUSHING 3 8 X 1 4 BRASS HEX 2 8 013740 External Tooth Lock Washer 10 4 9 026930 PLATE NOZZLE MOUNTING RH SIDE 1 10 026931 PLATE NOZZLE MOUNTING LH SIDE 1 11 033735 PUMP SPRAY SYSTEM 1 12 036767 DECAL RETARDANT ONLY 1 13 036791 FSTN RHMS 10 32 X 1 1 4 4 14 036937 TEE 1 4 BRASS 1 15 040209 FILTER RIDER SPRAY SYSTEM 1 16 040388 FTG 3 8X1 4 BRASS FM TO FM REDUCER 2 ...

Page 33: ...D MUST NOT BE DISCLOSED WITHOUT PERMISSION PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND FRAC Fuel System Assembly HD550 Riding Trowels SEE BOM 550 MA08 2 AW 4 27 06 C Parts List ITEM PART DESCRIPTION QTY 1 010220 ELBOW 1 4 X 1 4 90 DEG STREET 1 2 019429 HOSE 5 16 FUEL LINE 7 75 3 019430 FSTN CLAMP SIZE 4 MINI HOSE 8 4 020542 FSTN NUT STOVER LOCK 1 4 20 2 5 039155 HOSE 1 4 FUEL LIN...

Page 34: ...N AND MUST NOT BE DISCLOSED WITHOUT PERMISSION PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND FRAC Y Strainer Assembly HD550 Riding Trowels SEE Parts List 550 MA06 1 AW 4 20 06 B Parts List ITEM PART DESCRIPTION QTY 1 010220 ELBOW 1 4 X 1 4 90 DEG STREET 1 2 046369 GV 5 SUCTION GAUGE 1 3 046472 Y STRAINER 1 4 046473 FILTER REPLACEMENT 1 5 046474 ADAPTER 4MP 2FPS G60130 0402 1 6 0464...

Page 35: ...042898 27 4 PLATE CYLINDER MOUNT 042949 28 1 SHAFT PITCH CONTROL FULCRUM 042970 29 1 LH HYD MOTOR MNT BRKT 042974 30 1 STIFFENER BRACKET 2 WAY 550 043017 31 1 CYLINDER ENERGY HD550 043053 32 1 MOTOR BOSCH REXROTH MOBILE 043062 33 2 ROD END FEMALE 5 8 W SPL FIT 043125 34 1 ROD END MALE 5 8 MOD 550 043126 35 1 ROD END FEMALE 5 8 MOD 550 043127 36 13 FSTN NUT STOVER 5 8 18 043269 37 1 SPACER HD550 RO...

Page 36: ... 550 042958 29 1 SHAFT PITCH CONTROL FULCRUM 042970 30 1 RH HYD MOTOR MNT BRKT 042973 31 1 CYLINDER ENERGY HD550 043053 32 1 MOTOR BOSCH REXROTH MOBILE 043062 33 1 FULCRUM L TO R STEERING 550 043086 34 1 ROD END MALE 5 8 AM 10Z 043124 35 2 ROD END FEMALE 5 8 W SPL FIT 043125 36 2 ROD END FEMALE 5 8 W SPL FIT 043125 37 1 ROD END MALE 5 8 MOD 550 043126 38 1 ROD END FEMALE 5 8 MOD 550 043127 39 15 F...

Page 37: ...550 FRONT LH ENGINE 1 9 042987 MOUNT HD550 REAR RH ENGINE 1 10 042989 MOUNT HD550 FRONT RH ENGINE 1 11 043025 PLATE HYD TANK MNT 550 1 12 043113 MANIFOLD MOUNT 550 1 13 043114 SUPPORT TANK FRONT 1 14 043134 SUPPORT TOP RADIATOR 550 1 15 043223 PUMP ASSY BOSCH REXROTH 1 16 043226 HOSE AIR BREATHER 1 17 044529 ASSY V3300 HOUSING COUPLING 1 18 044766 TANK HD550 SERIES 2 HYD RETURN 1 19 045796 HEAT SH...

Page 38: ...SEE Parts List 550 MA02 3 AW 10 30 06 D Parts List ITEM PART DESCRIPTION QTY 1 010001 FSTN HHCS 1 4 20 X 1 2 GR 5 8 2 010023 FSTN HHCS 5 16 18 X 1 3 4 2 3 010082 FSTN FW 5 16 2 4 010083 FSTN FW 3 8 1 5 010089 FSTN LW 1 4 4 6 012361 FSTN PIN COTTER 1 8 X 1 1 7 020542 FSTN NUT STOVER LOCK 1 4 20 4 8 024990 FSTN NUT STOVER LOCK 5 16 2 9 028895 FSTN PIN CLEVIS 3 8 X 3 3 4 1 10 043061 CONTROLLER PILOT ...

Page 39: ...M PART DESCRIPTION QTY 1 036767 DECAL RETARDANT ONLY 1 2 036881 LIGHT PREP F RIDING TROWELS 6 3 042874 RING FRONT HD550 1 4 042875 RING REAR HD 550 1 5 043090 FRAME HD550 MAIN 1 6 045775 BOX MANUAL F SEAT NOT SHOWN 1 7 046693 STRAP BATTERY BOX 1 8 046696 BOX STANDARD BATTERY 1 9 047687 RING END RH W BATT TRAY HD550 1 10 047700 TANK 6 GALLON WATER PLASTIC 1 11 047701 CAP 3 1 2 VENTED BLACK 1 12 047...

Page 40: ...RING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND FRAC Dolly Jacks Set for HD550 HD550 Riding Trowel SEE BOM 550 MA12 2 AW 11 1 06 C Parts List ITEM PART DESCRIPTION QTY 1 010041 FSTN HHCS 3 8 16 X 2 1 4 8 2 010133 FSTN PIN COTTER 3 16 X 2 4 3 010464 FSTN NUT NYLOK 3 8 16 8 4 017751 FSTN FW HARD A325 3 8 16 5 039091 SP DOLLY...

Page 41: ...A PARTS FLOATING PANS STANDARD PAN 047124 SAFETY CATCH PAN 047133 COMPODISK PAN 046298 SPIDER PULLER KIT PART 040906 TROWEL ARM ALIGNMENT JIG PART 016863 LIFTING BRIDLE SLING TYPE PART 040041 ACCESSORIES ...

Page 42: ...ECA 12 ECS 10 QX MATERIAL SPREADERS STEEL AND COMPOSITE FLOAT PANS MAGIC SCREEDS WALK BEHIND TROWELS 430 430 EDGER 436 436 EDGER 442 446 446 SD RIDING TROWELS PROFESSIONAL SERIES PRO 900 PRO 900 EDGER PRO 1200 PRO 1200C SUPER PROFESSIONAL SERIES SUPER PRO 400C SUPER PRO 500B HIGH PERFORMANCE SERIES HP 100C HYDRA DRIVE SERIES HD 550 HD 530A GREEN CONCRETE SAWS RB 400 POWER SPRAYERS 7560 XL 9910 DIA...

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