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allen MP215, Operations & Parts Manual

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3-16

SECTION 3

SERVICE

053383; 11/10

The dolly jack lifting system is designed for short moves and

to aid in servicing the trowel. It is not a substitute for a

towing system or trailer. An optional lifting bridle 

[N]

is available and recommended for lifting the trowel. 

Attach the bridle to each of the four lifting eyes 

[O]

on the trowel. Refer to Figure 3.7.7.

Secure steering levers to frame to prevent them

from tipping forward when the towel is

being lifted.

3.7, continued
Transporting Trowel

FIGURE 3.7.6

LIFTING BRIDLE

[N]

Summary of Contents for MP215

Page 1: ...OPERATIONS PARTS MANUAL MP235 RIDING TROWEL REVISION 05 2018 MANUAL PART 053383 ...

Page 2: ...053383 11 10 This manual or a copy of it must be kept with the machine at all times There is a manual storage container located on the machine for your convenience ...

Page 3: ...f the following patent numbers U S Design Patents 344 736 400 542 400 544 402 998 402 999 403 332 404 041 404 042 410 931 413 127 416 564 465 897 466 909 474 203 U S Utility Patents 5 108 220 5 238 323 5 328 295 5 352 063 5 405 216 5 476 342 5 480 257 5 480 258 5 533 831 5 562 361 5 567 075 5 613 801 5 658 089 5 685 667 5 803 658 5 816 739 5 816 740 5 890 833 5 934 823 5 967 696 5 988 938 5 988 93...

Page 4: ...modification to product alterations or repairs made to the product without the writ ten approval of Allen Allen specifically excludes from warranty any damage to any trowels resulting from an impact to the rotors 7 Impact damage to gear boxes is not covered under the Allen warranty and is deemed customer abuse 8 Allen will pay shop labor on warranty items at the Allen Shop Labor Rate in existence ...

Page 5: ... 2 Federal Regulations 1 3 1 1 General Safety Precautions 1 4 1 2 Spark Arrestor Notice 1 5 1 3 Operating Safety 1 6 1 4 Engine Safety 1 8 1 5 Servicing Safety 1 9 1 6 Safety And Operation Labels 1 10 1 7 Pan Installation Insructions 1 2 0 Operations 2 1 2 1 Introduction 2 3 2 2 Start Up Procedures 2 4 2 3 Operating Instructions 2 6 3 0 Service 3 1 3 1 Periodic Maintenance 3 2 3 2 Trowel Gearbox 3...

Page 6: ... 4 6 Engine System Assembly 4 14 4 7 Driveline Assembly 4 16 4 8 Electrical Schematic 4 18 4 9 Right Rotor Assembly SOM 4 20 4 10 Left Rotor Assembly SOM 4 22 4 11 Right Spider Assembly 4 24 4 12 Left Spider Assembly 4 26 4 13 Right Gearbox Assembly SOM 4 28 4 14 Left Gearbox Assembly SOM 4 30 4 15 Dolly Jack Assembly 4 32 4 16 Pans and Lifting Bridle 4 34 4 17 Tools 4 36 4 18 Gearbox Seal Kit 4 3...

Page 7: ...free operation This manual is divided into the following sections SECTION 1 SAFETY SECTION 3 SERVICE SECTION 2 OPERATIONS Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the back of the riding trowel operator s seat Your engine and clutch is not manufactured by Allen Engineering Corporation Inc and therefore is...

Page 8: ... ____ ____ ______________________________________________________ Address _________________________________________________________________ City ____________________________________ State ________ Zip _____________ Salesman _______________________________ Mobile Phone __________________ Additional Comments _____________________________________________________ ______________________________________...

Page 9: ... correct description and part number from the PARTS section of this manual 3 Specify exact shipping instructions including the preferred routing and complete destination address 4 DO NOT return parts to AEC without receiving written authorization from AEC All authorized returns must be shipped pre paid 5 When placing an order please contact the AEC dealer nearest you All information specifications...

Page 10: ...nds below specifically defines each significant character or group of characters of the Model Number and Serial Number codes Serial Number The serial number found on the identification plate is a ten digit format The model number identifies your machine and will ensure that you receive the correct replacement parts 235 06 08 010 Production Sequence Model Number MP 235 MODEL Year Mfd Month Mfd Seri...

Page 11: ... and is located on the rear lower left side of mainframe Refer to Figure 1 for serial number and model number location This plate should not be removed at any time Please record the information found on this plate below so it will be available should the identification plate become lost or damaged When ordering parts or requesting service information you will always be asked to specify the model a...

Page 12: ...L x W x H inch mm 86x38x53 guard rings top of seat 2184x965x1346 Operating Weight lb kg Honda Panning Path Width inch mm 85 2159 Two Rotors Diameter inch mm 36 914 Rotor Speed RPM 110 135 Finish Blade 8 inch mm 6 x 14 152 4x355 6 Gearbox 2 Standard Duty STD Rotating Guard Rings Standard Fixed Seat Frame Standard Powered Retardant Spray System Standard Spray System Capacity gal L 6 23 Steering Syst...

Page 13: ...xi 053383 11 10 Technical Specifications continued Transmission Type Torque Converter Clutch Drive Belt Type Kevlar Cogged Vee Hour Meter Type Digital Read out ...

Page 14: ...ications Honda Engine Information Model GX 690 UTDW Rated Power hp kW 3 600 RPM 22 3 16 6 Displacement in cm 42 688 Dimensions L x W x H inch mm 15 9x16 1x17 2 405x410x438 Fuel Type Regular unleaded gasoline Weight Dry lb kg 98 44 4 ...

Page 15: ...fications All information specifications and illustrations on this page in this manual are subject to change without notice and are based on the latest information at the time of publication 38 965 mm W IDTH 53 1346 mm HEIGHT 77 5 1969 mm LENGTH ...

Page 16: ...y value obtained at the handle grip while operating the ride on trowel on curing concrete in a manner most often experienced in normal circumstances Values were obtained from all three axes of motion The values shown represent the maximum RMS value from these measurements Summary Data Of Sound And Vibration Testing for CE Marking Test Machine Engine Type Distant Sound Press Operator Ear SPL Sound ...

Page 17: ...l from the undersigned will render this declaration null and void Manufacturer Allen Engineering Corporation 819 South 5th St Paragould AR 72450 USA Authorised Representative in EU Mr Thomas Voeler ab lin pro Femvägsskälet 3 421 50 Västra Frölunda Sweden Equipment MP235 Riding Trowel Description Ride on IC engine powered concrete smoothing machine Notified Body Not required Harmonized Standards Ap...

Page 18: ...xvi 053383 11 10 ...

Page 19: ...1 1 053383 11 10 SECTION 1 SAFETY Section 1 SAFETY ...

Page 20: ...TY 053383 11 10 CALIFORNIA PROPOSITION 65 WARNING Gasoline engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm State Regulations ...

Page 21: ...atal injury or illness such as respiratory disease cancer birth defects or other reproductive harm If you are unfamiliar with the risks associ ated with the particular process and or material being cut or the composition of the tool being used review the material safety data sheet and or consult your employer the material manufacturer supplier governmental agencies such as OSHA and NIOSH and other...

Page 22: ...h is essential to highlight that contains useful or important information EMERGENCY is used for the identification of safety equipment first aid or emergency egress locations NOTICE used to convey safety information on labels and signs CAUTION is indicative of a potentially hazardous situation which if not avoided may result in minor or moderate injury Potentially hazardous situations that could r...

Page 23: ...e used on internal combustion engines A spark arrester is a device designed to prevent the discharge of spark or flames from the engine exhaust It is often required when operating equipment on forested land to prevent the risk of fires Consult the engine distributor or local authorities and make sure that you comply with regulations regarding spark arrestors ...

Page 24: ...Damage to equipment and injury to the user may result 1 3 6 NEVER operate the machine with the beltguard missing Exposed drive belt and pulleys create potentially dangerous hazards that can cause serious injuries 1 3 7 NEVER leave machine running unattended 1 3 8 DO NOT run the machine indoors or in an enclosed area such as a deep trench unless adequate ventilation through such items as exhaust fa...

Page 25: ...nes equipped with one when machine is not being operated 1 3 14 ALWAYS store the equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children 1 3 15 ALWAYS operate the machine with all safety devices and guards in place and in working order ...

Page 26: ... provided Exhaust gas from the engine contains poisonous carbon monoxide gas exposure to carbon monoxide can cause loss of consciousness and may lead to death 1 4 3 DO NOT smoke while operating the machine 1 4 4 DO NOT smoke when refueling the engine 1 4 5 DO NOT refuel a hot or running engine 1 4 6 DO NOT refuel the engine near an open flame 1 4 7 DO NOT spill fuel when refueling the engine 1 4 8...

Page 27: ...rts especially in enclosed areas Fumes from fuels and solvents can become explosive 1 5 7 ALWAYS turn engine off and remove key from machine before performing maintenance or making repairs 1 5 8 ALWAYS handle blades carefully The blades can develop sharp edges which can cause serious cuts 1 5 9 ALWAYS keep the area around the muffler free of debris such as leaves paper cartons etc A hot muffler co...

Page 28: ...have maximum eye hearing hand and feet protec tion Also it highly recommends that the operator reads the manual This label identifies the lift locations on the machine No other locations or features on the machine are to be used as lifting points This will cause damage to the machine This label identifies the tank used for retardant spray agents i e water based retardants only on the machine NO OT...

Page 29: ...ontamintates and cause the drive system to fail This label is a maintenance reminder to grease the thrust bearing daily This will ensure that the life span of the bearings will be maintained at their optimal preformance level This label warns against using safety clip pans when lifting machines overhead Safety Catch pans must be used to prevent injury or death This label cautions against hot surfa...

Page 30: ...th issues as identified by the State of California This label states that this equipment was proudly manufactured in the United States of America This label cautions the operator of pinch points on the machine Most appropriately around the lifting points This label points out the accessory port location on the machine and cautions not to use anything over 5 amps ...

Page 31: ...the location where hand tools are to be placed while operating the machine This label warns of sparks created by this machine and that a spark arrestor may be required This label shows the location of the operations and parts manuals for the machine This label is located on the back of the seat ...

Page 32: ...1 14 SECTION 1 SAFETY 053383 11 10 INTENTIONALLY LEFT BLANK ...

Page 33: ...2 1 053383 11 10 SECTION 2 OPERATIONS Section 2 OPERATIONS ...

Page 34: ...mind However it can present hazards if improperly operated and serviced Follow operating instructions carefully If you have any questions about operating or servicing this equipment please contact your Allen Engineering Dealer or AEC Customer Service at 800 643 0095 or 870 236 7751 ...

Page 35: ...mance with low maintenance and trouble free use under some of the worst conditions All Allen Engineering MP235 are equipped with a safety shutdown switch and a low oil warning light for added job safety and engine protection Operating time between fuel refills is approximately 2 1 2 to 3 hours with a rotor speeds of 110 to 135 RPM The MP235 Riders are the most technically advanced riding trowels o...

Page 36: ...rowel seat DO NOT attempt to start the riding trowel without an operator in the seat 2 If engine is cold pull out the choke lever located in the control zone refer to Figure 2 2 1 Press down on throttle pedal located by the operator s right foot one to two times To much throttle during start up will flood the engine 3 Turn igintion switch key to the start position immediately release key when engi...

Page 37: ...2 5 053383 11 10 SECTION 2 OPERATIONS 2 2 continued Start Up Procedures ENGINE CHOKE FIGURE 2 2 1 TOP VIEW OF CONTROLS HOURMETER LOW OIL LIGHT KEY SWITCH LIGHT SWITCH 12V Accessory ...

Page 38: ...lab make a 180 degree turn and repeat the straight line of direction to the other end of the slab To familiarize a new operator with the riding trowel the following steps should be taken All items in this manual are described from the operator Sitting On Machine or SOM for short 1 Location of all Operating Controls A Right Pitch Control B Joystick Forward Reverse C Joystick Left Right Forward Reve...

Page 39: ...ieved at full engine RPM After starting engine fully engage the throttle This allows the engine to warm up quicker and also engages the centrifugal clutch At this time the machine s rotors will begin turning DO NOT use excessive pressure on the joysticks Excessive pressure does not increase the reaction time of the machine and can damage steering controls 2 3 2 Stopping The Riding Trowel To stop t...

Page 40: ... forward and backward with the left hand joystick is required to move the machine in a straight path to the left or right while operating the right hand joystick Refer to Figure 2 3 3 Position Action 1 Forward 2 Reverse 3 Rotate clockwise 4 Rotate counter clockwise 5 Left sideways 6 Right sideways FIGURE 2 3 3 Steering Control Diagram ...

Page 41: ...fer to Figure 2 3 4 table below When changing or setting pitch angle of trowel blades slow the machine down set the desired degree of pitch on the left side of the machine and then adjust the right side to match To increase the pitch turn the pitch control clockwise a use the pitch indicator b to adjust pitch equally on both right and left trowel blades FIGURE 2 3 4 Pitch Adjustment ...

Page 42: ...ng Trowel for steering response Some operators like a fast response to steering while others would rather have a slower response when pressure is applied to the operator joysticks The fol lowing illustrations show each appropriate setting on the lower control arms to achieve the desired response NOTE The faster setting makes the joysticks tighter to the operator and more force will be required to ...

Page 43: ...3 1 053383 11 10 SECTION 3 SERVICE Section 3 SERVICE ...

Page 44: ...erator s manual was supplied with the machine when it was shipped To service the engine pull the seat locking pin out and tilt seat back TABLE 3 1 1 CHECK LIST ITEM DAILY EVERY 20 HRS EVERY 50 HRS EVERY 100 HRS EVERY 300 HRS Grease towel arms ü Check oil level in gearbox ü Check engine oil level ü Check tighten external hardware ü Check drive belt for wear ü Check valve clearance ü Change engine o...

Page 45: ...ll plug Add oil through hole opening Replace fill plug after proper level has been achieved Fill so that there is oil 1 2 way in the sight glass Use Allen Oil only 2 Each Gearbox has a grease fitting on top cover that must be greased 2 SHOTS ONLY every 300 operating hours Use only Mobilith SHC 220 Extended pressure grease FIGURE 3 2 1 FILL PLUG LOCATION FIGURE 3 2 2 GREASE FITTING LOCATION GREASE ...

Page 46: ...Belt 1 Place the trowel on a flat level surface with the blades pitched flat 2 Disconnect the battery Refer to Figure 3 3 1 3 Remove the clutch cover Refer to Figure 3 3 2 5 Remove tap bolt to remove driver pulley 6 Loosen the set screws in the flex u joint 7 Slide the u joint apart so belt will slide through 8 Replace belt using part 051332 9 Repeat steps 7 through 2 in reverse order ...

Page 47: ...3 5 053383 11 10 SECTION 3 SERVICE 3 3 continued Drive Belt FIGURE 3 3 1 BATTERY DISCONNECT REMOVE POSITIVE BATTERY CABLE ...

Page 48: ...3 6 SECTION 3 SERVICE 053383 11 10 FIGURE 3 3 2 BELT REPLACEMENT DRIVEN PULLEY BELT CLUTCH COVER DRIVELINE 3 3 continued Drive Belt BOLT ...

Page 49: ...3 7 053383 11 10 SECTION 3 SERVICE FIGURE 3 3 3 BELT REPLACEMENT BEARING MOUNT HARDWARE FLEX COUPLER 3 3 continued Drive Belt ...

Page 50: ...ustment they can be re adjusted forward or backwards as follows Trowel must be placed on flat level surface that fully supports the blades on both rotors 1 Remove bolts and nuts A 2 Loosen jam nuts B 3 Extend linkage to adjust control levers backward 4 Shorten linkage to adjust linkage control levers forward 5 After levers have been adjusted to the desired position reassemble bolts and nuts A and ...

Page 51: ...3 9 053383 11 10 SECTION 3 SERVICE 3 4 continued Control Lever Adjustment A FIGURE 3 4 1 CONTROL LEVER ADJUSTMENT B ...

Page 52: ...the same angle as that of the left to form a V If levers become out of adjustment adjust the right hand lever as follows 1 Remove jam nuts D 2 Remove bolt C 3 Extend linkage to move control levers to the right 4 Shorten linkage to move control levers to the left 5 After control lever has been adjusted to the desired position reassemble bolt C and tighten jam nuts D ...

Page 53: ...ICE 3 5 continued Right Hand Control Lever Adjust FIGURE 3 5 1 V FORM ORIENTATION FIGURE 3 5 2 RIGHT HAND CONTROL ADJUSTMENT JOYSTICK LOCATIONS V FORM C LINKAGE LOWER CONTROL ARM D There should be a 10 gap at the top of the joysticks ...

Page 54: ...ightness of the trowel arms The steps below descride the general procedure to remove the trowel arms to be aligned Make sure that there is no pitch in the blades before attempting to remove a trowel arm 1 Block up pressure plate A using a wooden block 2 Remove stabilizer ring from spider assembly only on available models 3 Remove blades from trowel arms 4 Loosen hex head cap screw B and remove it ...

Page 55: ...3 13 053383 11 10 SECTION 3 SERVICE 3 6 continued Lift Lever Adjustment A B TROWEL ARM BLADE FIGURE 3 6 1 PRESSURE PLATE LOCATION FIGURE 3 6 2 FASTENER HARDWARE REMOVAL SPIDER BOSS ...

Page 56: ...sumes no liability if injury occurs and this step is eliminated during any trowel lifting procedures 4 Insert the front dolly jack J fully into the holes in the mainframe of the riding trowel The front dolly jacks are equipped with short lifting tubes while the rear dolly jacks have long lifting tubes 5 Insert the rear dolly jack M with the long lifting tubes into the holes provided in the rear of...

Page 57: ...3 15 053383 11 10 SECTION 3 SERVICE 3 7 continued Transporting Trowel FIGURE 3 7 2 FRONT DOLLY JACK LOCATION FIGURE 3 7 3 REAR DOLLY JACK LOCATION J M ...

Page 58: ... towing system or trailer An optional lifting bridle N is available and recommended for lifting the trowel Attach the bridle to each of the four lifting eyes O on the trowel Refer to Figure 3 7 7 Secure steering levers to frame to prevent them from tipping forward when the towel is being lifted 3 7 continued Transporting Trowel FIGURE 3 7 6 LIFTING BRIDLE N ...

Page 59: ...3 17 053383 11 10 SECTION 3 SERVICE 3 7 continued Transporting Trowel FIGURE 3 7 7 LIFTING HOOK LOCATION O ...

Page 60: ...nd negative cable ends to touch 1 Use a battery of the same voltage 12V as is used with your engine 2 Attach one end of the positive booster cable red to the positive terminal of the booster battery Attach the other end to the terminal of your engine battery 3 Attach one end of the negative booster cable black to the negative terminal on the booster Attach the other end of the negative cable to yo...

Page 61: ...3 19 053383 11 10 SECTION 3 SERVICE 3 8 continued Battery Jump Start FIGURE 3 8 1 BATTERY LOCATION BATTERY ...

Page 62: ...3 20 SECTION 3 SERVICE 053383 11 10 Notes ...

Page 63: ...Section 4 PARTS ...

Page 64: ...H orientations are defined from the operator s view of sitting on machine SOM All set screws have blue LOC TITE applied at the factory If set screw is removed or loosened for any reason re apply blue LOC TITE All grease fittings are capped with CAP PLUG GC 5 AEC PN 015692 to protect the fitting If cap becomes missing or damaged replace it as soon as possible Anti Seize is applied at the factory to...

Page 65: ...replacement parts by the appropriate part number not the key number This manual contains an illustrated parts list for help in ordering replacement parts for your ma chine Follow the instructions below when ordering parts to insure prompt and accurate delivery 1 All orders for service parts include the serial number for the machine Shipment will be de layed if this information is not available 2 I...

Page 66: ...053383 07 2017 4 4 SECTION 4 PARTS 4 1 Illustration Seat Frame Unit 053225 22 12 19 12 26 21 11 10 9 5 7 28 15 13 29 6 25 20 8 31 2 3 14 18 30 23 17 15 32 ...

Page 67: ...2343 FSTN SFBHCS 1 4 20 x 3 4 1 17 047665 RUBBER BUMPER 3 18 048665 TUBE MANUAL PACK PLASTIC 9000 14 1 19 049060 SEAT WITH DRAIN 1 20 049588 FEMALE RECEPTICAL 12VDC 1 21 050061 FRONT PANEL ASSEMBLY 1 048678 HANDLE LOAD RATED NYLON 1 042260 LATCH FLEX DRAW LRG RUBBER SP400B 2 048036 DECAL ACE LARGE OVAL 1 22 053129 SEAT FRAME WMNT 1 23 053189 U BOLT 3 1 2 X 3 8 16 2 24 053211 PROP F SEAT FRAME 1 25...

Page 68: ... SECTION 4 PARTS 19 52 49 37 40 45 4 2 Illustration Main Frame Unit 053161 42 46 36 4 33 8 1 17 35 16 34 23 21 25 32 53 39 48 24 14 18 55 38 47 29 41 50 54 28 30 11 51 43 22 31 Bottom View for clarity 50 9 20 12 38 27 26 ...

Page 69: ...EM 1 27 040387 ELBOW 3 8 BRASS 90 STREET 1 28 040388 FTG 3 8X1 4 BRASS FM TO FM REDUCER 1 29 041604 VALVE CHECK BODY 2 30 041606 PLASTIC 1 4 NPT CLOSE NIPPLE 2 31 041624 RETAINER NYLON SPRAY TIP 2 32 042260 HANDLE RUBBER TEE 2 33 042343 FSTN SFBHCS 1 4 20 x 3 4 2 34 046744 MOUNT VIB 6 35 047646 FOOT REST HD550 RIDER 1 36 047700 TANK 6 GALLON PLASTIC BLACK 1 37 047701 CAP 3 1 2 VENTED BLACK 1 38 04...

Page 70: ...053383 07 2017 4 8 SECTION 4 PARTS 35 17 10 5 40 4 3 Illustration Steering System 13 4 16 17 27 16 8 26 39 18 33 30 32 7 10 40 24 13 12 29 38 ...

Page 71: ... HEXHD CAP 2 19 48354 GRIP SAT 3 Ø1 BLACK HANDLE 1 20 48561 BEARING ASSEMBLY F ROTOR MOUNT X1 4 21 48896 JOYSTICK STEERING MSP 2 22 48909 SWITCH PUSH BUTTON 1 23 48910 BRG Ø5 8 NYL FLNG SLEEVE 1 24 48928 SHIM 3 4 ID X 1 1 8 OD WEAR 2 25 48929 BEARING Ø3 4 ID PLASTIC FLANGE 12 26 48969 WELDMENT STEERING SHAFT MSP425 1 27 48970 WELDMENT FULCRUM SHAFT MSP425 1 28 49245 GRIP MODIFIED HANDLE 1 29 53111...

Page 72: ...053383 07 2017 4 10 SECTION 4 PARTS 4 4 Illustration Spray System 19 21 20 24 2 10 15 9 12 11 Bottom View for clarity 18 19 8 17 ...

Page 73: ...DUCER 1 12 041604 VALVE CHECK BODY 2 13 041606 PLASTIC 1 4 NPT CLOSE NIPPLE 2 14 041624 RETAINER NYLON SPRAY TIP 2 15 047700 TANK 6 GALLON PLASTIC BLACK 1 16 047701 CAP 3 1 2 VENTED BLACK 1 17 047702 FTG L FUEL 1 4 NIPPLE 90 DEG 1 18 047703 BUSHING 6 GAL PLASTIC TANK 1 19 047933 ELBOW 1 4 PUSHLOK x 1 4 NPT PLASTIC 4 20 048246 HOSE 3 8 WATER LINE 7 5 21 048652 TEE PLASTIC 1 4 x 1 4 x 1 4 1 22 04892...

Page 74: ...053383 07 2017 4 12 SECTION 4 PARTS 9 16 3 1 11 4 5 2 13 14 8 15 18 Tube not shown for clarity 6 7 10 4 5 Illustration Pitch Control Assembly 17 ...

Page 75: ...CH CONTROL HANDLE 1 8 012710 RACE BEARING THRUST 2 9 015742 BEARING FINE PITCH CONTROL 1 10 032157 ASSY HANDLE 1 11 032191 STOP PITCH CONTROL HANDLE 1 12 036797 PLUNGER 1 4 20 BALL 2 13 036914 BUSHING CABLE ASSY 1 14 100340 BEARING NAT 1220 THRUST 1 15 026541 CRANK HANDLE SCREW SHAFT ASY 1 16 012869 FSTN SHSS 1 4 20 X 3 8 2 17 032377 DECAL F PITCH CONTROL TUBE 1 18 053442 DECAL ALLEN VERTICAL BRUS...

Page 76: ...DETAIL B SCALE 2 B 053383 07 2017 4 14 SECTION 4 PARTS 4 6 Illustration Engine System GX690 Honda 3 11 12 30 15 29 16 1 4 38 17 34 24 28 35 37 19 32 5 7 20 31 26 33 27 7 10 2 23 25 18 13 22 43 ...

Page 77: ...ERY STRAP 1 22 047715 ROD 5 16 18 BATTERY RETAINER 8 5 8 2 23 048349 GUARD HO VER 2 MUFFLER 1 24 048919 PULLEY MSP425 DRIVEN 1 25 048932 BAR BATTERY HOLD DOWN 1 26 050069 ENGINE PLATE WELDMENT MP215 1 27 050070 SHAFT DRIVE 17 1 2 F LOCK BEARING 1 28 051332 BELT CVT Retro Fit Hoffco CV Tech 1 29 051978 ENGINE HONDA GX690 RTDW 1 30 051980 HOSE DRAIN F HONDA GX690 1 31 051981 MUFFLER HONDA GX690 1 32...

Page 78: ...053383 07 2017 4 16 SECTION 4 PARTS 4 7 Illustration Driveline System 10 5 13 7 6 1 Engine Plate Member 14 2 9 4 11 12 3 ...

Page 79: ... FLANGE 2 6 024820 STOCK 1 4 SQx4 LG KEY 1 7 048919 PULLEY MSP425 DRIVEN 1 8 050069 ENGINE PLATE WELDMENT MP215 1 9 050070 SHAFT DRIVE 17 1 2 F LOCK BEARING 1 10 053162 ROTOR ASSEMBLY RH 1 11 053164 ROTOR ASSEMBLY LH MP235 1 12 053172 ASSY PS1200 U JOINT 2 13 053193 SPACER BEARING 1 3 8 1 14 053194 SPACER BEARING 4 3 4 1 053383 07 2017 4 17 SECTION 4 PARTS 4 7 Parts List Driveline System ...

Page 80: ...053383 07 2017 4 18 SECTION 4 PARTS 4 8 Electrical Schematic ...

Page 81: ...053383 07 2017 4 19 SECTION 4 PARTS 4 8 Electrical Schematic cont d ...

Page 82: ...19 11 053383 07 2017 4 20 SECTION 4 PARTS 6 12 25 2 17 4 9 Illustration Right Hand Rotor Assembly 18 24 3 8 1 23 7 15 21 9 20 5 14 13 16 2 27 10 4 26 22 ...

Page 83: ...4 13 015696 KEY 25x1 25 LG HARD RAD 1 14 015821 CAP PRESSURE PLATE 1 15 015822 THRUST BEARING 1 16 015824 PLATE PRO RIDER WALKER PRESSURE 1 17 015884 SCREW 3 8 16x1 SCKT CAP 2 18 041695 TROWEL BLADE FINISH 6 X 14 4 19 020155 SCR 1 2 13 X 1 1 2 LH SHCS 1 20 024813 SPIDER ASSY 900 SFC RH SOM 1 21 026215 YOKE ARM 1 22 026443 GEARBOX STD 900 1200 RH SOM 1 23 026504 SCR 5 16 18x1 2xØ3 8x1 1 4 SHLDR 1 2...

Page 84: ...053383 07 2017 4 22 SECTION 4 PARTS 8 21 26 18 7 4 10 Illustration Left Hand Rotor Assembly 5 5 14 3 15 10 25 19 12 9 1 24 22 20 16 17 11 2 4 13 ...

Page 85: ...AP Ø1 4 RED GREASE 4 12 015693 PLUG PLASTIC CAP EC12 1 13 015694 PLUG W 1 RED PLASTIC TAPERD 4 14 015696 KEY 25x1 25 LG HARD RAD 1 15 015821 CAP PRESSURE PLATE 1 16 015822 THRUST BEARING 1 17 015824 PLATE PRO RIDER WALKER PRESSURE 1 18 015884 SCREW 3 8 16x1 SCKT CAP 2 19 041695 TROWEL BLADE FINISH 6 X 14 4 20 015893 SPIDER ASSY 900 SFC LH SOM 1 21 026215 YOKE ARM 1 22 026442 GEARBOX STD 900 1200 L...

Page 86: ...053383 07 2017 4 24 SECTION 4 PARTS 4 11 Illustration Right Hand Spider Assembly 5 6 7 10 11 1 9 4 2 3 8 ...

Page 87: ... 015684 FSTN NUT HEX JAM 3 8 16 8 5 015686 FSTN SQHSS 3 8 16 X 1 4 6 015688 FSTN 9 16 18 NF ADJ MACH SCRW 4 7 015818 TROWEL ARM STD 36 SPIDER 4 8 016920 SPRING CLIP UNIVERSAL SPIDERS 4 9 020572 SPIDER 4 BOSS MACH CCW SD 1 10 024755 FITTING 1 8 27 NPT 45 GREASE 4 11 033032 LIFT LEVER STD UNIVERSAL 4 053383 07 2017 4 25 SECTION 4 PARTS 4 11 Parts List Right Hand Spider Assembly ...

Page 88: ...053383 07 2017 4 26 SECTION 4 PARTS 4 12 Illustration Left Hand Spider Assembly 4 6 2 8 5 9 7 3 10 11 1 4 ...

Page 89: ...015684 FSTN NUT HEX JAM 3 8 16 8 5 015686 FSTN SQHSS 3 8 16 X 1 4 6 015688 FSTN 9 16 18 NF ADJ MACH SCRW 4 7 015816 SPIDER 4 BOSS MACH CW STD 1 8 015818 TROWEL ARM STD 36 SPIDER 4 9 016920 SPRING CLIP UNIVERSAL SPIDERS 4 10 024755 FITTING 1 8 27 NPT 45 GREASE 4 11 033032 LIFT LEVER STD UNIVERSAL 4 053383 07 2017 4 27 SECTION 4 PARTS 4 12 Parts List Left Hand Spider Assembly ...

Page 90: ... 13 Illustration RH Standard Duty Gearbox 13 Torque to 12 Ft Lbs 22 36 32 9 10 15 19 6 11 27 26 23 20 12 25 Grease this area forre assembly only 4 8 Torque to 22 Ft Lbs 16 5 30 24 3 21 18 7 31 35 34 29 28 14 33 15 Torque to 12 Ft Lbs 22 17 ...

Page 91: ...ONTACT 1 17 015670 SEAL OIL CR 7455V 1 18 015671 SEAL OIL CR 13661 1 19 015672 GAUGE 3 4 14 NPT PORTHOLE VIEW 1 20 015673 O RING 15 16x1 3 16x1 8 BUNA 1 21 015696 KEY 25x1 25 LG HARD RAD 1 22 017314 FSTN SHCS 1 4 20 X 5 8 8 23 018924 GEAR BRONZE LH 1 24 020018 GASKET 003 THICK TOP COVER AS REQ 25 020120 SHAFT MAIN MACH FINISHED 1 26 022073 BEARING TAPERED ROLLER 1 27 022074 BEARING RACE 1 28 02218...

Page 92: ... 14 Illustration LH Standard Duty Gearbox Torque to 12 Ft Lbs 24 19 29 33 16 17 Torque to 22 Ft Lbs 7 9 34 28 31 35 10 27 26 12 6 5 4 Grease this area forre assembly only 32 11 8 30 25 18 11 13 23 14 20 3 15 21 Torque to 12 Ft Lbs 24 17 36 ...

Page 93: ...EQ 17 015660 O RING GEAR BOX END CAPS 2 18 015663 BEARING ANGULAR CONTACT 1 19 015670 SEAL OIL CR 7455V 1 20 015671 SEAL OIL CR 13661 1 21 015672 GAUGE 3 4 14 NPT PORTHOLE VIEW 1 22 015673 O RING 15 16x1 3 16x1 8 BUNA 1 23 015696 KEY 25x1 25 LG HARD RAD 1 24 017314 FSTN SHCS 1 4 20 X 5 8 8 25 020018 GASKET 003 THICK TOP COVER AS REQ 26 022073 BEARING TAPERED ROLLER 1 27 022074 BEARING RACE 1 28 02...

Page 94: ...053383 07 2017 4 32 SECTION 4 PARTS 4 15 Illustration Accessory Pro Dolly Jack System 5 2 4 3 9 1 11 5 8 1 10 7 6 ...

Page 95: ...16 NYLOCK LOCK 8 5 024628 SPACER DOLLY JACK WHEEL 8 6 026728 ASSEMBLY REAR DOLLY TUBE 2 7 026729 ASSEMBLY DOLLY JACK TUBE 2 8 026938 JACK DOLLY 2 9 039633 DECAL DOLLY JACK SYSTEM 2 10 040637 SCREW 3 8 16 X 2 1 4 GRADE 8 HEX HD CAP 8 11 099014 ASSEMBLY PNEUMATIC TIRE AND WHEEL 4 053383 07 2017 4 33 SECTION 4 PARTS 4 15 Parts List Accessory Pro Dolly Jack System ...

Page 96: ...053383 07 2017 4 34 SECTION 4 PARTS 4 16 Illustration Accessory Non standard Items 2 1 ...

Page 97: ...ION QTY 1 039218 PAN MILD DISHED STEEL 36 1 4 EDGER 2 046399 COMPODISK 36 1 4 OD X 3 4 4 EDGER 2 2 035461 BRIDLE 2500 LB 5 FT SLING LIFT 1 053383 07 2017 4 35 SECTION 4 PARTS 4 16 Parts List Accessory Non standard Items ...

Page 98: ...053383 07 2017 4 36 SECTION 4 PARTS 4 17 Illustration Tools Service 1 2 ...

Page 99: ...ITEM PART DESCRIPTION QTY 1 016863 JIG TROWEL ARM ALIGNMENT 1 2 035688 KIT STD 4 ARM SPIDER PULLER 1 053383 07 2017 4 37 SECTION 4 PARTS 4 17 Parts List Tools Service ...

Page 100: ... KIT GEARBOX OIL SEAL FOR 026442 026443 1 015670 SEAL OIL CR 7455V p 1 2 015671 SEAL OIL CR 133661 p 1 3 015673 O RING 15 16 X 1 3 16 X 1 8 BUNA 1 4 015660 O RING GEAR BOX END CAPS p 2 053383 07 2017 4 38 SECTION 4 PARTS 4 18 Gearbox Seal Kit ...

Page 101: ...053383 07 2017 4 39 SECTION 4 PARTS Notes ...

Page 102: ...053383 11 10 INTENTIONALLY BLANK ...

Page 103: ...CONNECT WITH US ON P O BOX 819 PARAGOULD AR 72451 USA 800 643 0095 USA ONLY 870 236 7751 FAX 800 643 0097 USA ONLY 870 236 3934 WWW ALLENENG COM ...

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